CN1394965A - Melt reduction iron-smelting dimethyl ether production and power generation combined production method and installation - Google Patents
Melt reduction iron-smelting dimethyl ether production and power generation combined production method and installation Download PDFInfo
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- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 title claims abstract description 202
- 230000009467 reduction Effects 0.000 title claims abstract description 67
- 238000003723 Smelting Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 41
- 238000010248 power generation Methods 0.000 title claims abstract description 38
- 238000009434 installation Methods 0.000 title 1
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 76
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 75
- 239000007789 gas Substances 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 50
- 230000008569 process Effects 0.000 claims abstract description 41
- 239000003054 catalyst Substances 0.000 claims abstract description 32
- 239000002002 slurry Substances 0.000 claims abstract description 32
- 238000000746 purification Methods 0.000 claims abstract description 26
- 239000012442 inert solvent Substances 0.000 claims abstract description 22
- 239000000428 dust Substances 0.000 claims abstract description 13
- 239000003034 coal gas Substances 0.000 claims abstract description 10
- 239000002918 waste heat Substances 0.000 claims abstract description 10
- 238000000926 separation method Methods 0.000 claims abstract description 9
- 230000005611 electricity Effects 0.000 claims abstract description 8
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 6
- 230000023556 desulfurization Effects 0.000 claims abstract description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 69
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 42
- 239000000047 product Substances 0.000 claims description 26
- 238000005261 decarburization Methods 0.000 claims description 22
- 229910052742 iron Inorganic materials 0.000 claims description 21
- 238000010521 absorption reaction Methods 0.000 claims description 18
- 239000002994 raw material Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 6
- 239000003245 coal Substances 0.000 claims description 6
- 230000018044 dehydration Effects 0.000 claims description 6
- 238000006297 dehydration reaction Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 4
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 229940057995 liquid paraffin Drugs 0.000 claims description 3
- 239000002480 mineral oil Substances 0.000 claims description 3
- 235000010446 mineral oil Nutrition 0.000 claims description 3
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- 235000019738 Limestone Nutrition 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 239000006227 byproduct Substances 0.000 claims description 2
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 2
- 238000010702 ether synthesis reaction Methods 0.000 claims description 2
- 239000010436 fluorite Substances 0.000 claims description 2
- 239000006028 limestone Substances 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- 239000008188 pellet Substances 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
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Abstract
本发明属于冶金、化工和能源领域,特别涉及熔融还原炼铁、二甲醚生产和利用余热发电。本发明熔融还原炼铁、二甲醚生产与发电相结合的联产方法是采用熔融还原炼铁过程产生的煤气,经热交换、除尘、脱硫、加压处理后,在加入催化剂和惰性溶剂的浆态床反应器中生产二甲醚,并利用过程中的余热发电。所述的熔融还原炼铁、二甲醚生产及发电相结合的联产装置包括熔融还原炼铁装置、合成气净化装置、二甲醚合成装置、产品分离装置和发电装置。本发明具有投资少,能有效提高能源利用率,大大降低产品能耗和成本,并有利于环保。
The invention belongs to the fields of metallurgy, chemical industry and energy, and particularly relates to smelting reduction ironmaking, dimethyl ether production and utilization of waste heat to generate electricity. The cogeneration method of the present invention combining smelting reduction ironmaking, dimethyl ether production and power generation is to use the coal gas produced in the smelting reduction ironmaking process, after heat exchange, dust removal, desulfurization, and pressure treatment, after adding catalyst and inert solvent DME is produced in a slurry bed reactor, and the waste heat in the process is used to generate electricity. The cogeneration unit combining smelting reduction ironmaking, dimethyl ether production and power generation includes a smelting reduction ironmaking unit, a synthesis gas purification unit, a dimethyl ether synthesis unit, a product separation unit and a power generation unit. The invention has the advantages of less investment, can effectively improve energy utilization rate, greatly reduce product energy consumption and cost, and is beneficial to environmental protection.
Description
技术领域technical field
本发明属于冶金、化工和能源领域,特别涉及熔融还原炼铁、二甲醚生产和利用余热发电。The invention belongs to the fields of metallurgy, chemical industry and energy, and particularly relates to smelting reduction ironmaking, dimethyl ether production and utilization of waste heat to generate electricity.
背景技术Background technique
熔融还原是先进的炼铁工艺技术,它不仅能解决当今钢铁工业所面临的焦炭日益匮乏和环境污染的两大难题,而且还因省略了炼焦和烧结工序,大大缩短工艺流程,提高生产率,降低基建投资和生产成本,增加了生产的灵活性(ZL99122119.2、ZL99122120.6、ZL99122121.4和ZL00238120.6)。熔融还原炼铁工艺生产铁水的同时,还副产大量高热值的煤气。如何利用这些煤气及有关的余热,达到综合联产的目的,一直是人们探求的课题。奥钢联在利用熔融还原过程煤气生产海绵铁的同时,也曾提出利用熔融还原炼铁的过程煤气合成化工原料的设想;日本曾提出利用熔融还原炼铁的过程煤气进行清洁发电的技术思想,但上述两者都未能提出具体方案及实施。Smelting reduction is an advanced ironmaking process technology. It can not only solve the two major problems of coke shortage and environmental pollution that the iron and steel industry is facing today, but also greatly shorten the process flow, increase productivity, and reduce Infrastructure investment and production costs increase the flexibility of production (ZL99122119.2, ZL99122120.6, ZL99122121.4 and ZL00238120.6). While the smelting reduction ironmaking process produces molten iron, it also by-produces a large amount of gas with high calorific value. How to use these gas and related waste heat to achieve the purpose of comprehensive joint production has always been a subject of people's exploration. While using the smelting reduction process gas to produce sponge iron, voestalpine also proposed the idea of using smelting reduction ironmaking process gas to synthesize chemical raw materials; Japan once proposed the technical idea of using smelting reduction ironmaking process gas for clean power generation. But above-mentioned two all fail to put forward specific plan and implement.
发明内容Contents of the invention
本发明的目的在于提供一种高效、环保和节能的以熔融还原炼铁为基础的熔融还原炼铁、二甲醚生产与发电相结合的联产方法及装置。The purpose of the present invention is to provide an efficient, environment-friendly and energy-saving co-production method and device based on smelting reduction ironmaking, dimethyl ether production and power generation.
针对上述目的,本发明熔融还原炼铁、二甲醚生产与发电相结合的联产方法是以熔融还原炼铁为基础,以熔融还原的过程煤气为主要原料,再加上相关的催化剂和惰性溶剂,在二甲醚合成装置中生产二甲醚,并利用熔融还原炼铁过程中产生的煤气经热交换器换热产生的水蒸汽以及二甲醚生产过程中产生的余热进入蒸汽包产生蒸汽进行发电。现就本技术方案,作详细说明,Aiming at the above-mentioned purpose, the co-production method of smelting reduction ironmaking, dimethyl ether production and power generation of the present invention is based on smelting reduction ironmaking, with the process gas of smelting reduction as the main raw material, plus relevant catalysts and inert Solvent, DME is produced in the DME synthesis device, and the water vapor generated by the heat exchange of the gas generated in the smelting reduction ironmaking process through the heat exchanger and the waste heat generated in the DME production process enter the steam drum to generate steam To generate electricity. Now with regard to this technical scheme, describe in detail,
(1)熔融还原炼铁以铁矿石、铁矿粉及其球团、块煤和煤粉为主要原料,以工业纯氧或低纯度氧气、石灰石、萤石等为辅助原料,采用预还原和终还原二步法熔融还原炼铁技术生产铁水,同时,在生产铁水的过程中,还副产大量高热值的煤气,其煤气量可达1300~2300Nm3/吨铁水,煤气热值可达6000~8500KJ/Nm3。(1) Smelting reduction ironmaking uses iron ore, iron ore powder and its pellets, lump coal and coal powder as the main raw materials, and industrial pure oxygen or low-purity oxygen, limestone, fluorite, etc. as auxiliary raw materials, using pre-reduction The two-step smelting reduction ironmaking technology of final reduction and final reduction produces molten iron. At the same time, in the process of producing molten iron, a large amount of gas with high calorific value is also by-produced. 6000~8500KJ/Nm 3 .
(2)以熔融还原炼铁过程中产生的高热值煤气为主要原料,通入装有(2) The main raw material is the high calorific value gas produced in the smelting reduction ironmaking process, which is fed into the
催化剂和惰性溶剂的二甲醚合成装置的浆态床反应器内,在催化剂的In the slurry bed reactor of the dimethyl ether synthesis device of catalyst and inert solvent, in the catalyst
作用下进行二甲醚合成反应,合成产物经吸收、脱碳和精馏后,获The dimethyl ether synthesis reaction is carried out under the action of dimethyl ether, and the synthetic product is obtained after absorption, decarburization and rectification
得高浓度的二甲醚。A high concentration of dimethyl ether was obtained.
在上述二甲醚合成的原料中催化剂和惰性溶剂的配比(重量%)为:In the synthetic raw material of above-mentioned dimethyl ether, the proportioning (weight %) of catalyzer and inert solvent is:
催化剂为5~45%,惰性溶剂为55~95%。The catalyst content is 5-45%, and the inert solvent content is 55-95%.
煤气的主要组成为:CO30~75%、H27~8%、CO23~32%;The main composition of coal gas is: CO30~75%, H 2 7~8%,
煤气空速为1500~10000h-1;Gas air velocity is 1500~10000h -1 ;
原料中的熔融还原炼铁过程中产生的热煤气需经热交换、除尘、精脱硫和加压处理后,再作为原料进入二甲醚合成装置中。其煤气压力为2.0~8.0MPa。The hot coal gas produced in the smelting reduction ironmaking process in the raw material needs to be treated by heat exchange, dust removal, fine desulfurization and pressure treatment, and then enters the dimethyl ether synthesis unit as a raw material. The gas pressure is 2.0-8.0MPa.
原料中的催化剂采用铜基甲醇合成催化剂和甲醇脱水催化剂,两者的重量比为0.5~4。The catalyst in the raw material adopts a copper-based methanol synthesis catalyst and a methanol dehydration catalyst, and the weight ratio of the two is 0.5-4.
铜基甲醇合成催化剂为C301、C302、C306或C207中任一种。The copper-based methanol synthesis catalyst is any one of C301, C302, C306 or C207.
甲醇脱水催化剂为分子筛ZSM-5或gama-Al2O3中任一种。The methanol dehydration catalyst is any one of molecular sieve ZSM-5 or gama-Al 2 O 3 .
原料中的惰性溶剂为烷烃类溶剂中的液体石蜡、矿物油、角沙烷、含18~35碳链的醇或醚、氯代烷烃、芳烃及其衍生物中任一种。The inert solvent in the raw material is any one of liquid paraffin, mineral oil, carboxane, alcohol or ether containing 18-35 carbon chains, chlorinated alkanes, aromatic hydrocarbons and derivatives thereof in alkane solvents.
二甲醚合成过程的工艺参数为:The process parameter of dimethyl ether synthesis process is:
工作温度为200~320℃;Working temperature is 200~320℃;
工作压力为2.0~8.0MPa;The working pressure is 2.0~8.0MPa;
所述的二甲醚合成过程为水煤气变换、甲醇合成以及甲醇脱水三个反应耦合过程,即在浆态床反应器中同时进行三个反应,即:The dimethyl ether synthesis process is three reaction coupling processes of water gas shift, methanol synthesis and methanol dehydration, that is, three reactions are carried out simultaneously in the slurry bed reactor, namely:
合成反应后得到的产物包含二甲醚(CH3OCH3)、甲醇(CH3OH)、水(H2O)、未反应完的H2、CO、CO2以及它们夹带的部分催化剂和惰性溶剂,这些物质从二甲醚合成装置的浆态床反应器顶部进入初分离器进行分离,将惰性溶剂和催化剂与气态产物分离,气态产物进入吸收塔,二甲醚、甲醇、水和部分CO2吸收后成为液相进入脱碳塔脱除CO2,剩下产物进入二甲醚精馏塔进行精馏。未吸收的气体物质返回压缩机与原料气汇合。The product obtained after the synthesis reaction contains dimethyl ether (CH 3 OCH 3 ), methanol (CH 3 OH), water (H 2 O), unreacted H 2 , CO, CO 2 and part of the catalyst and inert Solvent, these substances enter the primary separator from the top of the slurry bed reactor of the dimethyl ether synthesis unit for separation, separate the inert solvent and catalyst from the gaseous products, and the gaseous products enter the absorption tower, dimethyl ether, methanol, water and part of CO 2 After absorption, it becomes a liquid phase and enters the decarburization tower to remove CO 2 , and the remaining product enters the dimethyl ether rectification tower for rectification. The unabsorbed gaseous substance returns to the compressor to join the feed gas.
所述吸收塔的吸收参数为:The absorption parameters of the absorption tower are:
气体入口温度:-10~40℃Gas inlet temperature: -10~40℃
液体入口温度:10~60℃Liquid inlet temperature: 10~60℃
塔内压力:1.0~3.0Mpa,Pressure inside the tower: 1.0~3.0Mpa,
脱碳塔的脱碳参数Decarburization parameters of the decarburization tower
液体入口温度:150~210℃Liquid inlet temperature: 150~210℃
塔釜出口温度:180~220℃Outlet temperature of tower kettle: 180~220℃
塔内压力:1.0~2.0MPa,Pressure inside the tower: 1.0~2.0MPa,
随后进入二甲醚精馏塔进行精馏,其二甲醚精馏参数Then enter the dimethyl ether rectification tower for rectification, and its dimethyl ether rectification parameters
液体入口温度:180~200℃Liquid inlet temperature: 180~200℃
塔釜出口温度:180~220℃Outlet temperature of tower kettle: 180~220℃
塔内压力:0.6~1.5MPa。Pressure inside the tower: 0.6~1.5MPa.
经精馏后,可获得高浓度的二甲醚。After rectification, a high concentration of dimethyl ether can be obtained.
在精馏过程中,处于塔底的馏出物为甲醇和水,它们中的部分作为原料返回浆态床反应器和作为吸收剂返回吸收塔,其余精馏回收甲醇。In the rectification process, the distillate at the bottom of the tower is methanol and water, part of which is returned to the slurry bed reactor as raw material and the absorption tower as an absorbent, and the rest is rectified to recover methanol.
(3)熔融还原炼铁过程煤气经热交换器换热产生的水蒸汽和二甲醚合成过程中产生的水蒸汽分别进入发电装置的蒸汽包,以此蒸汽为动力,带动汽轮机或其它发电装置进行发电。用于发电的蒸汽参数为:(3) The water vapor generated by the heat exchange of the coal gas through the heat exchanger in the smelting reduction ironmaking process and the water vapor generated during the synthesis of dimethyl ether enter the steam drum of the power generation device respectively, and the steam is used as power to drive the steam turbine or other power generation devices To generate electricity. The steam parameters used for power generation are:
蒸汽压力为1~7MpaThe steam pressure is 1~7Mpa
蒸汽温度为130~300℃。The steam temperature is 130-300°C.
本发明所述的熔融还原炼铁、二甲醚生产与发电相结合的联产装置由熔融还原炼铁装置、合成气净化装置、二甲醚合成装置、产品分离装置和发电装置组成。The combined production device of smelting reduction ironmaking, dimethyl ether production and power generation in the present invention is composed of a smelting reduction ironmaking device, a synthesis gas purification device, a dimethyl ether synthesis device, a product separation device and a power generation device.
现通过附图对本发明熔融还原炼铁、二甲醚生产与发电相结合的联产装置作详细说明。The co-production device combining smelting reduction ironmaking, dimethyl ether production and power generation of the present invention will now be described in detail with reference to the accompanying drawings.
附图说明Description of drawings
附图1为本发明熔融还原炼铁、二甲醚生产与发电相结合的联产装置的结构示意图。Accompanying
由图1看出,本发明熔融还原炼铁、二甲醚生产与发电相结合的联产装置由各虚线框内的熔融还原炼铁装置S1、合成气净化装置S2、二甲醚合成装置S3、产品分离装置S4和发电装置S5组成。As can be seen from Fig. 1, the combined production device of smelting reduction ironmaking, dimethyl ether production and power generation of the present invention is composed of smelting reduction ironmaking device S1, synthesis gas purification device S2, and dimethyl ether synthesis device S3 in each dotted line frame , Product separation device S4 and power generation device S5.
现将各装置及其它们的联接关系分述如下:Now each device and their connection relationship are described as follows:
①熔融还原炼铁装置S1由预还原炉04、终还原炉11、料仓01和02、除尘器06和15、下料管10及其相关管路05、07、08、09、14、16组成,在终还原炉11中,有氧化输送管路03、出铁水口13和出渣口12。①Smelting reduction ironmaking device S1 consists of
预还原炉04通过下料管10与终还原炉11相连,预还原炉04通过管路05与除尘器06相连,终还原炉11通过管路14与除尘器15相连,除尘器15通过管路16与预还原炉相连,除尘器06还通过管路07与终还原炉11相连。整个熔融还原炼铁装置S1通过管路08与合成气净化装置S2相连。The
②合成气净化装置S2由热交换器17、合成气净化塔19、压缩机21和相关管路18、20、22、23组成;热交换器17通过管路08、09与熔融还原炼铁装置S1的除尘器06相连,并通过管路18与合成气净化塔19相连,合成气净化塔19通过管路20与压缩机21相连,热交换器17通过管路23与发电装置S5的蒸汽包45相连。②Synthesis gas purification device S2 is composed of
③二甲醚合成装置S3由热交换器24、浆态床反应器26、初分离器28及相关管路25、27、29、31、32、43组成,热交换器24通过管路22与合成气净化装置S2中的压缩机21相连,并通过管路25与浆态床反应器26相连,浆态床反应器26通过管路27、29与初分离器28相连,初分离器28通过管路31又与热交换器24相连,浆态床反应器26通过管路47与发电装置S5的蒸汽包45相连,浆态床反应器26顶部的30为催化剂和惰性溶剂的加入口;③ The dimethyl ether synthesis unit S3 is composed of a heat exchanger 24, a
④产品分离装置S4由吸收塔33、脱碳塔37、二甲醚精馏塔39、二甲醚贮罐42以及相应的管路34、35、36、41、49组成;吸收塔33通过管路36、43与二甲醚合成装置S3中的浆态床反应器26相连,并通过管路35与脱碳塔37相连,吸收塔33还通过管路32与二甲醚合成装置S3中的热交换器24相连,并通过管路34与合成气净化装置S2的压缩机21相连,脱碳塔37通过管路49与二甲醚精馏塔39相连,脱碳塔37的顶部有不凝气出口38,二甲醚精馏塔39的塔顶通过管路41与二甲醚精贮罐42相连,塔底有出口40,同时通过管路43与浆态床反应器26。④ The product separation device S4 is composed of an absorption tower 33, a decarburization tower 37, a dimethyl
⑤发电装置S5由蒸汽包45、发电机48及管路46组成,蒸汽包45还分别通过管路23和47与合成气净化装置S2的热交换器17和二甲醚合成装置S3的浆态床反应器26相连;⑤The power generation device S5 is composed of a
在整个熔融还原炼铁、二甲醚生产和发电相结合的联产装置中,熔融还原炼铁装置S1通过管路08与合成气净化装置S2相连,合成气净化装置S2分别通过管路22和23与二甲醚合成装置S3和发电装置S5相连,二甲醚合成装置S3分别通过管路32和47与产品分离装置S4和发电装置S5相连。In the entire cogeneration unit that combines smelting reduction ironmaking, dimethyl ether production and power generation, the smelting reduction ironmaking unit S1 is connected to the synthesis gas purification unit S2 through the pipeline 08, and the synthesis gas purification unit S2 is connected through the
根据本发明所述的方法及装置,熔融还原炼铁、二甲醚生产与发电相结合的联产过程如下:According to the method and device of the present invention, the combined production process of smelting reduction ironmaking, dimethyl ether production and power generation is as follows:
首先采用本发明所述的熔融还原炼铁装置S1,以常规的二步法生产铁水,在生产铁水的同时,预还原炉04中所产生的大量煤气经除尘器06除尘后,进入合成气净化装置S2中的热交换器17换热降温,随后再进入合成气净化塔19进一步除尘和脱硫。除尘、脱硫后经压缩机21压缩,进入二甲醚合成装置S3中的热交换器24,经热交换后,具有一定压力的煤气(合成气)进入浆态床反应器26,此时催化剂和惰性溶剂也从入口30中加入浆态床反应器26中,三者在浆态床26反应器内进行反应,反应后得到的产物包括二甲醚、甲醇、水、未反应完的H2、CO、CO2以及夹带出的催化剂和惰性溶剂,这些产物从浆态床反应器26顶部经管路27进入初分离器28,将惰性溶剂和催化剂与气态产物分离,并经管路29再返回浆态床反应器26中,气态产物经管路31再进入热交换器24换热,经管路32进入吸收塔33中,经吸收塔33吸收后,混合产物中的H2、CO、CO2仍为气相,并经管路34返回压缩机21中,与新鲜煤气(合成气)混合循环使用或直接作为余热回收利用;而二甲醚、甲醇、水和少量CO2为液相,经管路35进入脱碳塔37中,经脱碳后,CO2由塔顶38分离出,脱碳塔38底部馏出物经管路35进入二甲醚精馏塔37中精馏,精馏后高浓度的二甲醚产品从塔顶出口41引出,经冷却后送往二甲醚贮存槽42贮存;精馏塔39底部馏出物为甲醇和水,部分经出口40经管路43、36送往浆态床反应器26和吸收塔33,其余经管路44进入甲醇精馏塔回收甲醇。Firstly, the smelting reduction ironmaking device S1 of the present invention is used to produce molten iron in a conventional two-step process. While producing molten iron, a large amount of gas generated in the
另外,在熔融还原炼铁装置S1的炼铁过程中产生的煤气经热交换器17换热时产生的水蒸汽,经管路23进入发电装置S5中的蒸汽包45中,二甲醚合成过程产生的余热也通过管路47进入蒸汽包,转换水蒸汽,两股水蒸汽合流进入汽轮发电机48中进行发电。In addition, the water vapor produced during the ironmaking process of the smelting reduction ironmaking device S1 through the heat exchange of the
为此,达到了熔融还原炼铁、二甲醚生产和发电的联产目的。For this reason, the joint production purpose of smelting reduction ironmaking, dimethyl ether production and power generation has been achieved.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
①本发明所述的熔融还原过程中产生的煤气,为富CO的合成气,其中CO含量为30~75%,H2含量为7~8%,可以采用二甲醚精馏后的塔底馏出物(主要为甲醇和水)经管路43重新进入浆态床反应器26中,调节氢碳比,提高二甲醚的生产率和CO转化率。1. The coal gas produced in the smelting reduction process of the present invention is a CO-rich synthesis gas, wherein the CO content is 30-75%, and the H content is 7-8%. The bottom of the tower after dimethyl ether rectification can be used The distillate (mainly methanol and water) re-enters the
②在浆态床反应器26中,CO/H2宽,CO含量达30~75%,CO2浓度范围大(3~32%),故二甲醚合成工艺操作弹性大,工作方便。②In the
③由于二甲醚合成过程,采用一次通过工艺时,CO转化达85%,采用低循环工艺时,CO转化率达70%,明显高于传统甲醇合成工艺中CO转化率(通常低于10%)。③Due to the synthesis process of dimethyl ether, when the one-pass process is adopted, the CO conversion rate reaches 85%, and when the low-cycle process is adopted, the CO conversion rate reaches 70%, which is significantly higher than the CO conversion rate in the traditional methanol synthesis process (usually lower than 10% ).
④本发明以联产过程(综合流程)中能源和资源的最佳转化效果为目标,利用煤中碳的初级转化完成含铁原料中铁的还原过程,再利用副产煤气进一步转化合成二甲醚过程,达到系统优化的目的(消耗最少,废弃物排放最少等),既为传统的熔融还原炼铁工艺所产生的大量尾气找到了合理的利用途径,也解决了合成二甲醚过程所需的主要原料问题。两个工艺的组合达到优势互补的效果,降低了产品的生产成本,同时,对所生产的产品比例(铁水、二甲醚)提供了调整空间,并且两个工艺过程的余热用来发电,真正达到综合利用的目的。④ The present invention aims at the best conversion effect of energy and resources in the co-production process (comprehensive process), uses the primary conversion of carbon in coal to complete the reduction process of iron in iron-containing raw materials, and then uses the by-product gas to further convert and synthesize dimethyl ether process, to achieve the purpose of system optimization (minimum consumption, minimum waste discharge, etc.), not only to find a reasonable way to use the large amount of tail gas produced by the traditional smelting reduction ironmaking process, but also to solve the problems required for the synthesis of dimethyl ether The main raw material problem. The combination of the two processes achieves the effect of complementary advantages, which reduces the production cost of the product. At the same time, it provides adjustment space for the ratio of the products produced (hot metal, dimethyl ether), and the waste heat of the two processes is used for power generation. To achieve the purpose of comprehensive utilization.
⑤投资少,能有效提高能源利用率,大大降低产品能耗和成本,且有利于环保。⑤Low investment can effectively improve energy utilization rate, greatly reduce product energy consumption and cost, and is conducive to environmental protection.
实施例Example
采用本发明所述的熔融还原炼铁、二甲醚生产与发电相结合的联产方法及装置,进行了三批试验。Three batches of tests were carried out by adopting the co-production method and device in which the smelting reduction ironmaking, dimethyl ether production and power generation are combined.
首先将矿石、熔剂、煤等原料以及氧气按一定比例分别从料仓01和02、氧气输送管03进入熔融还原装置进行炼铁,铁水由铁水出口13排出。同时产生大量煤气。煤气成分、煤气发生量和铁产量如表1所示。所产煤气通过除尘器06、15除尘,经热交换器17换热和合成气净化塔19再除尘和脱硫后,经压缩机21压缩,使其有一定压力从二甲醚合成装置S3中的浆态床反应器26底部进入,催化剂和惰性溶剂预先从入口30中加入,惰性溶剂、催化剂的组份及其重量比如表2所示。在浆态床反应器26内,煤气在催化剂和惰性溶剂的作用下进行二甲醚合成,其合成过程的工艺参数如表3所列。合成后的产物经脱碳塔33脱碳和二甲醚精馏塔39精馏,精馏后则获得高浓度二甲醚。其脱碳和精馏参数列入表4中。所得3批二甲醚的指标如表5所示。Firstly, the ore, flux, coal and other raw materials and oxygen are sent to the smelting reduction device according to a certain proportion from the
在上述过程中,由熔融还原炼铁产生的煤气经热交换器换热产生的水蒸汽和二甲醚合成过程中产生的余热进入蒸汽包转换的水蒸汽,通过汽轮机进行发电,其蒸汽压力和蒸汽温度列入表6中。In the above process, the gas produced by smelting reduction ironmaking passes through the heat exchanger to generate water vapor and the waste heat generated in the synthesis process of dimethyl ether enters the steam converted by the steam drum, and generates electricity through the steam turbine. The steam pressure and The steam temperatures are listed in Table 6.
表1 实施例煤气成分、煤气发生量和产铁量
表2 实施例二甲醚合成过程中催化剂和惰性溶剂配比(重量)
表3 实施例二甲醚在合成装置中的合成工艺参数
表4 实施例合成产物的吸收、脱碳和二甲醚精馏参数
表5 实施例所得二甲醚产品的指示
表6 实施例蒸汽包的蒸汽压力和蒸汽温度
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CN106045824A (en) * | 2016-07-28 | 2016-10-26 | 鹤壁宝发能源科技股份有限公司 | Dimethyl ether production system with waste heat electricity generating function and production process |
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CN101219929B (en) * | 2007-01-10 | 2011-03-16 | 中冶赛迪工程技术股份有限公司 | Method and device for producing methanol with COREX fusion reduction furnace coal gas |
CN106045824A (en) * | 2016-07-28 | 2016-10-26 | 鹤壁宝发能源科技股份有限公司 | Dimethyl ether production system with waste heat electricity generating function and production process |
CN106045824B (en) * | 2016-07-28 | 2019-02-22 | 鹤壁宝发能源科技股份有限公司 | A kind of dimethyl ether production system and production technology with cogeneration |
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