CN1387290A - Spark plug with multi-point ignition and its making method - Google Patents
Spark plug with multi-point ignition and its making method Download PDFInfo
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- CN1387290A CN1387290A CN 02121285 CN02121285A CN1387290A CN 1387290 A CN1387290 A CN 1387290A CN 02121285 CN02121285 CN 02121285 CN 02121285 A CN02121285 A CN 02121285A CN 1387290 A CN1387290 A CN 1387290A
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Abstract
A spark plug with multipoint for ignition includes a metal shell, a ceramic body, a central electrode positioned in the said ceramic body and floating electrode composed of metal ring of which the ceramic body is in the metal shell. The said central electrode is in T shape structure with the horizontal end of T shape setting on the end face of the said ceramic body. The floating electrode is fixed at the external surface of the said ceramic body and positioned at the place below T shape horizontal end of the said central electrode. Four side electrodes is placed uniformly around the upper edge of end surface of T shape horizontal end in the said central electrode near to the said metal shell. The manufacturing method includes the preparations of the central electrode assembly, floating electrode and side electrodes.
Description
Technical field
The present invention relates to a kind of spark plug, particularly relate to a kind of spark plug and manufacture method thereof that can multi-point spark.
Background technology
At present, the spark plug that often is applied to occasions such as automobile, motorcycle generally is made up of metal shell, ceramic body, central electrode, one or several lateral electrodes, and this spark plug can only produce single spark, and spark is little, a little less than the energy, the igniting weak effect.In addition, spark plug also has a kind of structure, and becket and iron-clad that the central electrode that is welded by an electrode body that is positioned at ceramic body and a sheet metal that is arranged on this ceramic body end, one are arranged on this sheet metal below and are enclosed within the ceramic body outer surface constitute.Like this, formed electric spark is along the axial emission of ceramic body and presses close to surface of ceramic body between this sheet metal and the becket, because the flow behavior of mixed airflow has determined it can be smaller along near the flow any solid edge face, so Dian Huo effect is also not satisfactory herein.
In view of this, a kind of structure of multidirectional ion spark plug in being the patent documentation of ZL 00267695.8, the inventor's the patent No. is disclosed, as shown in Figure 1, this spark plug comprises metal shell 10, ceramic body 2, central electrode 5,11, electric conductor 3 and as the becket 8 of transition electrode, in addition, this spark plug has also been set up one and has been turned to electrode 6, wherein, described ceramic body 2 is positioned at metal shell 10, central electrode 5,11 are positioned at this ceramic body, central electrode 5 is connected with the sheet metal 7 that is arranged on the ceramic body end, becket 8 as transition electrode is positioned at this sheet metal below and is fixed in surface of ceramic body, describedly turn to electrode 6 to be arranged on the metal shell 10 and to cooperatively interact, with the axial formation certain included angle of this spark plug with described transition electrode 8.
This spark plug is when work, its central electrode and transition electrode, and this transition electrode and turn between the electrode can be under the effect of high-voltage pulse discharge and produce discharge spark, with respect to the axial electric spark that is produced between central electrode and the transition electrode, turn between electrode and the transition electrode and then on another direction in a certain angle with it, form electric spark, form the igniting cut surface on a plurality of directions, can only single-point thereby overcome common spark plug, folk prescription is to the shortcoming of igniting, and because ignition point is too pressed close to ceramic surface, and the low defective of ignition effectiveness that this place does not freely cause because of the mist circulation.
But this multidirectional ion spark plug also has many shortcomings: 1, owing to set up elements such as turning to electrode, make the structure of this spark plug more complicated, bring certain difficulty thereby give to make to process to wait.2, on spark plug, be provided with one or several electrodes of forming by becket usually, spark plug all has high requirements to the heat conduction and the electric conductivity of this electrode, it also will possess anti-height simultaneously, low temperature, characteristics such as arc ablation resistance, so just require this becket electrode under the hot operation condition, for not ablated, must dispose suitable heat dissipation channel, this heat dissipation channel generally is made up of ceramic body or ceramic rod, in order to reach better heat radiating effect, generally be that described becket electrode is nested in ceramic surface, and require this becket electrode and this ceramic body with between must reach and combine the most closely, in addition, thickness and the width to this becket also has strict demand.And methods such as traditional processing method inferior arc-welding connection that is metal and hot roll welding, thermal spraying; all be difficult to make and form intermolecular combining closely between becket and the pottery; can't form good heat dissipation channel; this becket also is easy to get loose from ceramic body and comes; so both to properties of product with cause adverse effect useful life, be not suitable for large-scale production again.3, because head heat radiation difficulty will allow the skirt section shorten usually, to improve calorific value.But the skirt section is easy to carbon deposit after shortening, and causes the spark plug can't operate as normal, particularly because the skirt section draws badly, not only can cause carbon deposit, and the effect of its second limit fire also can be very poor.
Summary of the invention
The object of the present invention is to provide a kind of spark plug with multi-point ignition that can overcome the defective that exists in the prior art, under the prerequisite that keeps functions such as multiple spot, multidirectional igniting, its structure has been carried out further optimization, to solve the heat radiation equilibrium problem, promptly guarantee not ablate under the high temperature, carbon deposit not under the low temperature, and be more conducive to processing and manufacturing; In addition, the present invention also provides material preparation and the processing method of respectively forming electrode in a kind of spark plug, particularly adopt composite plating method to carry out the processing and manufacturing of becket electrode (being floating electrode), make properties of product and crudy all be greatly improved.
The object of the present invention is achieved like this: a kind of spark plug with multi-point ignition, comprise metal shell, ceramic body, central electrode and the floating electrode of forming by the composition metal ring, wherein said ceramic body is positioned at metal shell, described central electrode is positioned at described ceramic body, described central electrode is a T shape structure, the horizontal end of its T shape is arranged on the end face of described ceramic body, described floating electrode is fixed on the outer surface of described ceramic body and is positioned at the below of the horizontal end of T shape of described central electrode, keep at a certain distance away with the horizontal end of T shape of described central electrode, the end face upper edge of closing on the horizontal end of described central electrode T shape at described metal shell evenly is provided with four lateral electrodes, this lateral electrode and described central electrode all around, all keep at a certain distance away between the floating electrode.
The manufacture method of spark plug with multi-point ignition of the present invention comprises the following steps:
(1) adopting nickel copper-clad made central electrode assembly, is one between wherein said central electrode main body and the horizontal end of T shape, requires once-forming;
(2) adopt composite plating method to make floating electrode, make and form intermolecular combining closely between composition metal ring and the ceramic body, be set near the top of the described ceramic body outer surface suitable location under slightly by the formed floating electrode of electrodeposited coating;
(3) make lateral electrode, this lateral electrode is formed by described metal shell extension, on the metal shell between four lateral electrodes, then offer four grooves of certain depth, the skirt section is ventilated, helping oil gas mixes, help heat absorption, heat radiation and reduce carbon deposit, the extreme higher position of described lateral electrode is the centre-height of described floating electrode, the threaded tip 0.1mm-0.5mm of the described metal shell of end position distance of the groove of being offered;
(4) other assembly of spark plug is made and each assembly assembling.
Spark plug with multi-point ignition reasonable in design compactness of the present invention, between its T shape electrode and floating electrode and floating electrode and lateral electrode, can form the multi-point spark on a plurality of directions, no matter mixed airflow is horizontal or lengthwise movement, this spark plug can both be lighted it, and make it abundant burning, finally reach the enhancing of engine power, and then can also save vehicle fuel, and reduced the exhaust emissions amount.The spark plug material preparation method and the processing technology that are provided among the present invention, more reasonable and advanced with conventional method, the becket electrode that wherein adopts composite plating method to make, molecule combines with forming closely between the pottery, its heat dispersion and ablation resistance all are largely increased, thereby have increased the useful life of this becket electrode greatly.
Description of drawings
Fig. 1 is a spark plug configuration schematic diagram of the prior art;
Fig. 2 is a spark plug configuration schematic diagram of the present invention;
Fig. 3 is a lateral electrode part partial cross-sectional side-elevation view in the spark plug shown in Figure 2.
Embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
See also accompanying drawing 2, spark plug with multi-point ignition of the present invention comprises metal shell 100, ceramic body 20, central electrode 70 and the floating electrode of forming by becket 80, wherein said ceramic body 20 is arranged in the metal shell 100, described central electrode 70 is positioned at described ceramic body 20, described central electrode 70 is a T shape structure, in the present embodiment, described central electrode 70 comprises electrode body 110,50, the horizontal end 71 of electric conductor 30 and T shape, described electrode body 110 is connected by described electric conductor 30 with 50, and the horizontal end 71 of described T shape is arranged on the top of described electrode body 50 and is connected as a single entity with it.
Described floating electrode 80 is fixed on the outer surface of described ceramic body 20, and is positioned at the horizontal end of T shape 71 belows of described central electrode 70, and with the certain at interval distance (discharging gap) of the horizontal end 71 of this T shape, its optimal discharge gap is 0.6mm-0.9mm.
As shown in Figure 3, around closing on the end face upper edge of the horizontal end 71 of T shape of described central electrode 70, described metal shell 100 evenly is provided with four lateral electrodes 60.Described lateral electrode 60 is formed by described metal shell 100 extensions, then offers four grooves of certain depth on the metal shell between four lateral electrodes 60 100.The extreme higher position of described lateral electrode 60 is the centre-height of described floating electrode 80, the threaded tip 0.1mm-0.5mm of the described metal shell 100 of position distance of the end of the groove of being offered.All keep at a certain distance away between this lateral electrode 60 and described central electrode 70, the floating electrode 80 (discharging gap), wherein, the optimum discharging gap between described lateral electrode 60 and the described floating electrode 80 is 0.6mm-0.9mm.
Also be provided with wiring nut 12 on the described spark plug, it is installed in described electrode body 110 bottom.
In addition, on the metal shell 100 of described spark plug, also be provided with pad 4.
When between central electrode 70 and lateral electrode 60, applying high-voltage pulse, can produce twice spark in the spark plug of the present invention, promptly form axial electric spark 80, between floating electrode 80 and four lateral electrodes 60, form and axial multiple spot electric spark in a certain angle from central electrode 70 to floating electrode.Because it is not smooth in the mixed airflow circulation of pressing close to ceramic body 20 surfaces, just in time air-flow is unobstructed and apart from these ceramic body 20 surperficial certain distance positions, cooperate and the point of discharge of generation by lateral electrode 60 and floating electrode 80 in this setting, its igniting effect is very good, thereby has overcome the existing igniting of conventional ignition plug dead angle and the disadvantageous drawback of igniting.
In the present invention, the becket of described floating electrode 80 is to be formed by the plating of nisiloy composite material on described ceramic body 20 upper end face suitable location, its position is in the middle of described central electrode 70 and the lateral electrode 80, and its width is 1mm-3mm, and thickness is 0.3mm-0.5mm.It can be combined closely with ceramic body 20, can resist the rapid conversion between high temperature, the low temperature, has good performance of heat dissipation, can not split away off from this ceramic body 20, in addition, the material mixture ratio of this composite plating electrode is very strict, is difficult for ablated or corrosion, thereby has guaranteed the life-span of spark plug.
The thickness of coating of described floating electrode 80 is very thick, reach more than the 0.4m, in order to satisfy the thickness requirement of this floating electrode 80, shortens electroplating time again simultaneously as far as possible, and the temperature that just needs the rising electroplating solution is to suitable scope.
The manufacture method of the spark plug with multi-point ignition that is provided among the present invention, it comprises the following steps:
(1) adopting nickel copper-clad made central electrode 70 assemblies, is one between the horizontal end 71 of wherein said electrode body 50 and T shape, requires once-forming;
(2) adopt composite plating method to make floating electrode 80, be set near the top of the described ceramic body 20 outer surface suitable location under slightly by the formed floating electrode 80 of electrodeposited coating;
(3) make lateral electrode 60, this lateral electrode 60 is formed by described metal shell 100 extensions, on the metal shell between four lateral electrodes 60 100, then offer four grooves of certain depth, the extreme higher position of described lateral electrode 60 is the centre-height of described floating electrode 80, threaded tip 0.1 mm-0.5mm of the described metal shell 100 of position distance of the end of the groove of being offered;
(4) other assembly of spark plug is made and each assembly assembling.
The composite plating step of described floating electrode 80 is:
At first to form conductive layer, will finish by the processing procedure of following a-d at ceramic surface:
A, ceramic activation process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Stannous chloride 20～100g/l
Water is an amount of
B, ceramic activation process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Stannic chloride 0.1～1g/l
Hydrochloric acid 1～50ml/l
Water is an amount of
C, reduction process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Inferior sodium phosphate 10-100g/l
Water is an amount of
D, chemical nickel process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Nickelous sulfate 10-100g/l
Sodium acetate 10-50g/l
Inferior sodium phosphate 10-100g/l
Water is an amount of
E, composite plating process, employed coating is the nisiloy composite bed, requires the thickness of coating very thick;
Its material composition is:
Nickel 90-99.5%
Silicon 0.5-10%
The electroplating solution temperature is 50-90 ℃;
Electroplating time is 6-10 hour;
Thickness of coating reaches more than the 0.4m, and width is 1mm-3mm.
Wherein, the compound method of nisiloy composite deposite is: with nickel is main plated material, adds silica flour simultaneously in electroplating pool, makes silica flour evenly distribute by stirring.
Claims (8)
1, a kind of spark plug with multi-point ignition, comprise metal shell (100), ceramic body (20), central electrode (70) and the floating electrode of forming by becket (80), wherein said ceramic body (20) is positioned at metal shell (100), described central electrode (70) is positioned at described ceramic body (20), it is characterized in that: described central electrode (70) is T shape structure, the horizontal end of its T shape (71) is arranged on the end face of described ceramic body (20), described floating electrode (80) is fixed on the outer surface of described ceramic body (20) and is positioned at the below of the horizontal end of described central electrode (70) T shape (71), keep at a certain distance away with the horizontal end of described central electrode (70) T shape (71), the end face upper edge of closing on the horizontal end of described central electrode (70) T shape (71) at described metal shell (100) evenly is provided with four lateral electrodes (60) all around, evenly keeps at a certain distance away between this lateral electrode (60) and the described floating electrode (80).
2, spark plug with multi-point ignition according to claim 1, it is characterized in that: described central electrode (70) comprises electrode body (110,50), electric conductor (30) and the horizontal end of T shape (71), described electrode body (110) is connected by described electric conductor (30) with (50), the horizontal end of described T shape (71) is arranged on the top of described electrode body (50) and is connected as a single entity with it, being connected with a wiring nut (12) bottom of described electrode body (110).
3, spark plug with multi-point ignition according to claim 1 and 2, it is characterized in that: described lateral electrode (60) is formed by described metal shell (100) extension, offers four grooves of certain depth on the metal shell (100) between four lateral electrodes (60).
4, spark plug with multi-point ignition according to claim 3, it is characterized in that: the extreme higher position of described lateral electrode (60) is the centre-height of described floating electrode (80), the threaded tip 0.1mm-0.5mm of the groove of the being offered position described metal shell of distance of the end (100).
5, according to claim 1 or 2 or 3 described spark plug with multi-point ignition, it is characterized in that: the becket of described floating electrode (80) is electroplated by the nisiloy composite material and is formed, and its width is 1mm-3mm, and thickness is 0.3mm-0.5mm.
6, spark plug with multi-point ignition according to claim 1 and 2, it is characterized in that: the horizontal end of T shape (71) of described central electrode (70) and the discharging gap between the described floating electrode (80) are 0.6mm-0.9mm, and the discharging gap between described lateral electrode (60) and the described floating electrode (80) is 0.6mm-0.9mm.
7, a kind of manufacture method of spark plug with multi-point ignition, it is characterized in that: it comprises the following steps:
(1) adopting nickel copper-clad made central electrode (70) assembly, is one between wherein said electrode body (50) and the horizontal end of T shape (71), requires once-forming;
(2) adopt composite plating method to make floating electrode (80), be set near the top of described ceramic body (20) the outer surface suitable location under slightly by the formed floating electrode of electrodeposited coating (80);
(3) make lateral electrode (60), this lateral electrode (60) is formed by described metal shell (100) extension, on the metal shell (100) between four lateral electrodes (60), then offer four grooves of certain depth, the extreme higher position of described lateral electrode (60) is the centre-height of described floating electrode (80), the threaded tip 0.1mm-0.5mm of the described groove position described metal shell of distance of the end (100);
(4) other assembly of spark plug is made and each assembly assembling.
8, spark plug with multi-point ignition according to claim 7 is characterized in that: described composite plating step is:
A, ceramic activation process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Stannous chloride 10～100g/l
Hydrochloric acid 10～100ml/l
Water is an amount of
B, ceramic activation process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Stannic chloride 0.1～1g/l
Hydrochloric acid 1～50ml/l
Water is an amount of
C, reduction process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Inferior sodium phosphate 10-100g/l
Water is an amount of
D, chemical nickel process require ceramic body is immersed in the special solution, carry out the reaction of certain hour;
Its material prescription is:
Nickelous sulfate 10-100g/l
Sodium acetate 10-50g/l
Inferior sodium phosphate 10-100g/l
Water is an amount of
E, composite plating process, employed coating are the nisiloy composite bed,
Its material prescription is:
Nickel 90-99.5%
Silicon 0.5-10%
The electroplating solution temperature is 50-90 ℃;
Electroplating time is 6-10 hour;
Thickness of coating reaches more than the 0.4m, and width is 1mm-3mm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 02121285 CN1387290A (en) | 2002-06-13 | 2002-06-13 | Spark plug with multi-point ignition and its making method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 02121285 CN1387290A (en) | 2002-06-13 | 2002-06-13 | Spark plug with multi-point ignition and its making method |
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| CN1387290A true CN1387290A (en) | 2002-12-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007121757A1 (en) * | 2006-04-20 | 2007-11-01 | Hosny Ibrahim Sabry | Spark plug |
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2002
- 2002-06-13 CN CN 02121285 patent/CN1387290A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2007121757A1 (en) * | 2006-04-20 | 2007-11-01 | Hosny Ibrahim Sabry | Spark plug |
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