CN1384871A - Process for producing coated detergent particles - Google Patents

Process for producing coated detergent particles Download PDF

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Publication number
CN1384871A
CN1384871A CN 00811871 CN00811871A CN1384871A CN 1384871 A CN1384871 A CN 1384871A CN 00811871 CN00811871 CN 00811871 CN 00811871 A CN00811871 A CN 00811871A CN 1384871 A CN1384871 A CN 1384871A
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CN
China
Prior art keywords
coating
detergent
composition
particle
mixing tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 00811871
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Chinese (zh)
Inventor
G·亚甘纳斯
M·坎达萨米
G·V·拉马南
E·S·J·罗布勒斯
K·辛多
T·伊诺
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Procter and Gamble Ltd
Procter and Gamble Co
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Procter and Gamble Ltd
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Application filed by Procter and Gamble Ltd filed Critical Procter and Gamble Ltd
Publication of CN1384871A publication Critical patent/CN1384871A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/14Sulfonic acids or sulfuric acid esters; Salts thereof derived from aliphatic hydrocarbons or mono-alcohols
    • C11D1/146Sulfuric acid esters
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00Special methods for preparing compositions containing mixtures of detergents
    • C11D11/0082Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
    • C11D11/0088Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads the liquefied ingredients being sprayed or adsorbed onto solid particles
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0039Coated compositions or coated components in the compositions, (micro)capsules
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/34Organic compounds containing sulfur
    • C11D3/3409Alkyl -, alkenyl -, cycloalkyl - or terpene sulfates or sulfonates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/34Organic compounds containing sulfur
    • C11D3/3418Toluene -, xylene -, cumene -, benzene - or naphthalene sulfonates or sulfates
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D1/00Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
    • C11D1/02Anionic compounds
    • C11D1/12Sulfonic acids or sulfuric acid esters; Salts thereof
    • C11D1/22Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
    • C11D1/24Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds containing ester or ether groups directly attached to the nucleus

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Glanulating (AREA)

Abstract

A process for preparing detergent particles having a coating layer of water-soluble inorganic material is provided. The detergent particle comprises a particle core of a detergent active material. This particle core is then at least partially covered by a particle coating layer of a water soluble inorganic material. Particularly preferred are non-hydrate inorganic coating materials including double salt combinations of alkali metal carbonates, and sulfates. The particle coating layer may also include detergent adjunct ingredients such as brighteners, chelants, nonionic surfactants, co-builders, etc. The process includes the steps of passing the particle core through a coating mixer such as a low speed mixer of fluid bed mixer and coating the particle core with a coating solution or slurry of the water soluble inorganic material. Upon drying, the resultant detergent particles have improved appearance, flow properties, and improved solubility, and may be packaged and sold as a detergent material or mixed with various other detergent ingredients to provide a fully formulated detergent composition.

Description

The preparation method of the detergent particles of coating
Invention field
The present invention relates to detergent particles and preparation method thereof.More particularly, the present invention relates to a kind of preparation method of detergent particles of coating.
Background of invention
Recently in the detergent industry of producing cloth-washing detergent, convenient, attractive in appearance and can be subjected to extensive concern by dissolved liquid laundry detergent product.But the cost problem that has scourability and granulated detergent product.Yet, attractive in appearance, solvability with make things convenient for customer-side to be difficult to overcome with these problems that granular detergent composition was relevant in the past.Generally the appearance of undissolved " concentrating " or low dosage granulated detergent product has more aggravated these problems in washing soln and liquid laundry detergent product thereof.These low dosage washing composition of Present Attitude demand; because they can resources conseravtion; and can sell with small packages, this is very easily before use concerning the human consumer; be distributed in the washing machine it just inconvenient but compare with liquid laundry detergent; when using the liquid machine use washing composition, only need directly from bottle, pour it into washing machine, and during use low dosage washing composition; it " to be scooped out " from box, be distributed in the washing soln then.
Unfortunately, as mentioned above, these low dosages or " concentrating " Betengent product face solubility problem, particularly (that is, are lower than about 30 ℃) in cold washing solution.More particularly, the solvability of this difference can after traditional cycles of washing, form be retained in the washing machine or washing after clothing on outward appearance as " piece " of white solid thing.Under the cold washing condition and/or when the order that joins washing machine be add cloth-washing detergent earlier, inferiorly add clothing, when adding water (being known as " opposite addition sequence " or " ROOA " usually) at last, these " pieces " are general especially.If it is clothing, washing composition that the human consumer joins the order of washing machine, also can form these unwelcome " pieces " when being water then.Equally, this caking phenomenon can cause washing composition in washing machine that is equipped with the dispensing drawer or the incomplete dispensing among other dispensing apparatus such as the granulette.In this case, do not wish that the result who sees has undissolved washing composition residue in dispensing apparatus.
Have been found that: cause " bridging " formation unwelcome " piece " of the reason of above-mentioned solubility problem and intergranular " glue " material that contains tensio-active agent relevant.Tensio-active agent being partly dissolved in wash water solution produces the gelatinoid that makes particle " bridging " form unwelcome " piece ", this being partly dissolved causes the viscous surface promoting agent mutually or the formation of mashed prod, these mutually or mashed prod bonding or " bridging " other particle that contains tensio-active agent form " piece ".This unwelcome dissolution phenomena is commonly referred to the formation of " piece glue ".Except " bridging " effect of viscous surface promoting agent, inorganic salt have the trend of hydration, and this also can cause the particle that links together to pass through hydration " bridging " together.Specifically, form cage structure between hydrated inorganic salt is mutual, its solvability is very poor, finally forms after cycles of washing " piece ".Therefore, thus need a kind of detergent composition that above-mentioned definite problems of dissolution can not occur to improve scourability.
The method of a lot of solutions problems of dissolution relevant with granular detergent composition has been proposed in the prior art.For example, be limited to can be by the consumption and the use-pattern of the caked inorganic salt of hydration " bridging " shape in the cycles of washing for prior art suggestion.Now the someone explore selected inorganic salt concrete ratio so that problems of dissolution minimize.But such terms of settlement has limited the adaptability of prescription and production method, and this adaptability is essential for present business-like scale operation washing composition.Proposed various other mechanism in the prior art, all these comprises and changes prescription that this will reduce the adaptability of filling a prescription.Therefore, need a kind ofly can produce the method that has improved solvability and can too much not hinder the adaptive detergent composition of prescription.
Therefore, need now a kind ofly can produce the method with improved flowability and aesthstic performance and improved deliquescent detergent particles that can be included in the detergent composition.
Summary of the invention
The present invention can satisfy these needs, provides a kind of and can produce the method with improved surface, outward appearance, flowability and improved deliquescent detergent particles.Particle of the present invention has improved surface property, compares with detergent particles of the prior art, and they are more smooth, and more uniform surface and outward appearance are generally speaking arranged.In addition, this particulate outward appearance improves to some extent, and seems brighter whiter than present commercially available detergent particles, and this particle has improved flowability, and its anti-caking and cohesiveness reduce.
The invention provides the method that a kind of preparation includes the particulate detergent composition of water-soluble material coating.This method comprises: the detergent particles with at least a detergent active material is provided, makes these detergent particles by coating mixing tank such as slow-speed mixer or fluidized bed for solid mixing, with the coating solution or the slurries coating particle nuclear of water-soluble coating material.Obtain having improved outward appearance and mobile detergent particles after the drying, can and can be used as the washing composition material with this granule packaging and sell, perhaps mix, make the detergent composition of preparation fully with various other detergent ingredients.
The water-soluble coating material is selected from detergent surfactant such as anion surfactant, hydrotropic agent such as sulfonate, polyoxyethylene glycol and polypropylene glycol, and composition thereof.In preferred embodiments, coating material is that anion surfactant and hydrotropic agent were with about 95: 5 mixtures to about 5: 95 mixed.Particularly preferably be the mixture of (a) linear alkylbenzene sulphonic acid, hydrophobicity secondary alkyl sulfate and/or sodium xylene sulfonate or (b) linear alkylbenzene sulphonic acid, hydrophobicity secondary alkyl sulfate and/or oxidation of alkyl phenylbenzene disulfonic acid disodium (the commercial Dowfax of being called hydrotropic agent, its alkyl chain length are C 1-C 10) mixture, wherein tensio-active agent with hydrotropic than being about 70: 30 to about 95: 5.The amount of water-soluble solution preferably detergent composition weight about 1% to about 30%.Can also comprise the detergent builder composition that joins in the coating such as whitening agent, sequestrant, nonionogenic tenside, second washing assistant etc. in coating material and the particulate coating that obtains thus.
In optional embodiments of the present invention, this method comprises that also detergent particles and flow adjustment (flow control) auxiliary agent with coating mixes so that flow control additive sticks to the step on the particle surface.Preferably mean particle size is less than about 100 microns inorganic powder material, and it is selected from crystalline layered silicate, carbonate, sodium sulfate, pure aluminium silicate, Magnesium Silicate q-agent, Calucium Silicate powder, clay, and composition thereof.
Therefore, the purpose of this invention is to provide a kind of method for preparing detergent composition by coating coated detergent particle with improved outward appearance and flowability with water-soluble material.Another object of the present invention provides and a kind ofly applies preparing washing agent particulate method by solution or the slurries with inorganic materials in mixing tank.Those of ordinary skills can more clearly understand these purposes of the present invention and other purpose and advantage thereof by reading following detailed Description Of The Invention and appending claims.
The detailed Description Of The Invention definition
The word of Shi Yonging " particle " refers to the washing composition finished product of wholegrain degree scope or individual particle, agglomerate or the washing composition finished product or the component mixture of component or wholegrain degree scope herein.Specifically, it does not represent arbitrary these kind particulate part granularities (that is, expression is less than 100% wholegrain degree scope), unless this part granularity is represented in the granular mixture 100% individual particle.For each particle in the mixture, have same or essentially identical composition with a kind of independent particulate wholegrain degree scope, and no matter whether this particle contacts with other particle.For the agglomerate component, agglomerate itself can be thought single particle of planting, and each single particle of planting can be made of less primary granule and adhesive composition.
The term of Shi Yonging " geometric mean diameter " refers to a series of single how much mass median diameters of particulate of planting that the particle diameter measuring technology (preferably dry sieve point-score) with any standard quality benchmark is measured herein." geometric standard deviation " of the term size-grade distribution of Shi Yonging or " span (Span) " refers to the geometric widths of lognormality function of the best-fit of the above-mentioned granularity data that is obtained divided by the diameter (D84.13/D50) at 50% place by the diameter at 84.13% place in the cumulative distribution herein; Referring to people's such as Gotoh Powder Technology Handbook, pp.6-11, Marcel Dekker 1997.
The term of Shi Yonging " washing assistant " refers to any inorganics that has " synergy " performance in the washing field herein, specifically, is the organic or inorganic thing that can remove the water hardness from washing soln.The term of Shi Yonging " tap density " refers to not extruding, unrammed powder accumulation density herein.Its measuring method is: pour excessive powdered sample into slick metal vessel (for example, the graduated cylinder of 500ml) by funnel, the powder that will be higher than container edge scrapes off from pile of grounds, measures the remaining powder quality, with this quality divided by volume of a container.
" composition " of Shi Yonging and " granular detergent composition " comprise the final finished and the additive/component of detergent composition herein.That is can be complete laundry detergent composition or and the additive that uses together of other detergent ingredients that is used for laundering of textile fabrics etc., with the composition of the claimed method of the present invention preparation.
" surface-area " of Shi Yonging refers to the total surface area of the powder that can be used for absorbing gas herein, and therefore, it comprises internal surface area (that is the area in crack and the slit) and outer surface area.With BET multiple spot surface-area assay surface-area.
The present invention relates to prepare the detergent particles of the coating that is used for adding detergent composition.Generally speaking, the invention provides preparing washing agent particulate method.Detergent particles of the present invention comprises at least a detergent active material, it is preferably selected from the spray-dried detergent particle that generally joins in the detergent composition, wet washing agent agglomerate, dry detergent agglomerate and dry detergent ingredients such as enzyme, SYNTHETIC OPTICAL WHITNER, spices, detergent builder composition or other particle.This particle can be granular, agglomerate shape or sheet.
The detergent builder composition comprises but is not defined as carbonate, phosphoric acid salt, vitriol, zeolite etc.Certainly, can also comprise other known traditionally composition.The spray-dried detergent particle comprises those particles of producing with the conventionally spray-dried technology, and the conventionally spray-dried technology is: the slurries of preparing washing agent material are sprayed onto in the airflow flowing that makes progress these slurries with dried particles downwards.This method is prepared the exsiccant free-flowing substance.Wet agglomerate comprises those particles of producing with the granulation type method, and the granulation type method is: mix particle with the formation detergent materials such as following detergent builder composition and liquid-containing binder material such as tensio-active agent or its precursor at least one mixing tank.These particles are known as " wet agglomerate " before drying, process dryer section and other optional regulation and control section become " dried agglomerate " as screening after grinding and the cooling.Binding agent comprise but be not defined as water, anion surfactant and precursor thereof, nonionogenic tenside, cats product, polyoxyethylene glycol, polyvinylpyrrolidone, polyacrylic ester, citric acid, and composition thereof.
The spray-dried detergent particle comprises those particles of producing with the conventionally spray-dried technology, and the conventionally spray-dried technology is: the slurries of preparing washing agent material are sprayed onto in the airflow flowing that makes progress these slurries with dried particles downwards.This method is prepared the exsiccant free-flowing substance.For example, slurries are fed in the tower, in this tower, with slurries be sprayed to temperature be about 175 ℃ to about 450 ℃ air-flow with dry this detergent slurries, thereby form detergent particles.These particulate density that obtain generally are about 200 to about 650g/1.
Therefore, the present invention need introduce the detergent particles of raw material or previous formation to be used for continuous processing granular.In a preferred embodiment of the invention, granular feedstock stream comprises at least two kinds of dissimilar particles such as spray-dried granules and detergent agglomerate wet or that do.In a highly preferred embodiment, feedstream is made of spray-dried granules, dry detergent agglomerate and detergent builder composition.
Detergent agglomerate of the present invention generally is to be formed by the liquid acids precursor of heavy-gravity tensio-active agent paste or tensio-active agent and above-mentioned detergent builder composition agglomeration together.The agglomeration of surfactant materials and detergent builder material can then, as required, can randomly be carried out reagglomeration with low speed or middling speed mixture at the coating mixing tank as carrying out at a high speed or in the moderate-speed mixers.Agglomeration can be to carry out in low speed, middling speed or the high speed mixing tank at one also.The specific mixing tank that the present invention uses should comprise pulverizing or abrasive tool and agglomeration instrument, makes and can realize these two kinds of technology simultaneously in a mixing tank.
The residence time in mixing tank can change according to the kind and the operating parameters of mixing tank.For preferred super mixer, mean residence time is about 0.1 to about 60 seconds, more preferably from about 0.1 to about 30 seconds, even more preferably 0.1 to about 15 seconds.Other optimum condition of super mixer comprises blade tip (periphery) speed of about 3-90m/s, the more preferably from about power traction of the tip speed of 10-70m/s and about 0.005-100W/kg, the more preferably from about power traction of 0.05-80W/kg.Preferably, if use knife mill, can use knife mill that unwanted oversized particles is pulverized in mixing tank, its rpm be about 0-5000rpm, is more preferably about 100-3000rpm.Preferably, wall temperature is extremely about 80 ℃ of room temperatures, and the distance between mixer part and the wall is about 0.1cm-25cm.Mean residence time is that about 0.1 example to about 60 seconds super mixer is the Lodige Recycler CB 30 that Lodige Company produces TM, or the mixing tank of Drais production, Schugi, or the mixing tank of similar brand.
For preferred moderate-speed mixers, mean residence time is about 30-1800 second, more preferably from about 30 to about 1200 seconds, even more preferably from about 30 to about 600 seconds.Other optimum condition of moderate-speed mixers comprises the tip speed of about 0.1-30m/s, the more preferably from about power traction of the tip speed of 1-25m/s and about 5-1000W/kg, the more preferably from about power traction of 20-500W/kg.Preferably, if use knife mill, can use knife mill that unwanted oversized particles is pulverized in mixing tank, its rpm be about 0-5000rpm, is more preferably about 100-4000rpm.Preferably, wall temperature is-20 ℃ to about 80 ℃ approximately, and the distance between mixer part and the wall is about 0.1cm-25cm.Mean residence time is that about 30 examples to about 1800 seconds moderate-speed mixers are Lodige Recycler KM " Ploughshare " 300 that Lodige Company produces TMWith 600 TM, Drais K-T 160 TMMixing tank, or the mixing tank of Fukae production.Lodige KM " Ploughshare " 600 TMModerate-speed mixers is particularly preferred mixing tank, and it comprises a stationary cylinder that level is hollow, on the heart line turning axle is installed therein, is connected with several doctor-like (plough shape) blade around the turning axle.Turning axle preferably with the speed rotation of about 15rpm to about 140rpm, is more preferably about 80rpm to about 120rpm.In a kind of preferred mixing tank, to grind or pulverize with the generally little cutting machine of size than turning axle, its travelling speed is about 3600rpm.
For preferred slow-speed mixer, mean residence time is about 30 to about 1800 seconds, more preferably from about 30 to about 1200 seconds, even more preferably from about 30 to about 600 seconds.Its tip speed preferably about 0.1 is to about 10m/s, and more preferably from about 0.2 to about 7m/s, even more preferably from about 0.2 to about 3.5m/s.The example of preferred slow-speed mixer comprises rotary roller tablets press, cylinder tablets press, pan-type pelletizer, fluidized bed pelletizer and extrusion machine.An example of extrusion machine is many screw extrusion presss that Werner-Pfliedder (Germany) produces.
In a preferred embodiment, have been found that: under above-mentioned machined parameters at LodigeKM TM(Ploughshare) moderate-speed mixers, Lodige GB TMCan successfully finish first procedure of processing in the mixing tank of super mixer or FukaeDrais, Schugi manufacturing or the mixing tank of similar brand.Lodige KM TM(Ploughshare) moderate-speed mixers is the mixing tank that the present invention preferably uses, and it comprises a stationary cylinder that level is hollow, on the heart line turning axle is installed therein, is connected with several plough shape blades around the turning axle.Similar in itself other mixing tank that is applicable to the inventive method comprises Lodige Ploughshare TMMixing tank and Drais K-T 160 mixing tanks.
Generally the drying step of choosing wantonly after the granulation.Drying step can carry out in various device, and these equipment comprise but are not defined as fluidized bed drying device.The feature of moisture eliminator comprises fixed or oscillating mode; Rectangular bed or circular bed; And linear pattern or snake type moisture eliminator.The manufacturer of these moisture eliminators comprises Niro, Bepex, Spray Systems and Glatt.For instance, if desired, can be used for drying such as the device of fluidized-bed, and rising gas can be used to cooling.Rising gas also can be used to discharge " carefully " particle, makes these " carefully " particles can be recycled to granulating working procedure.
Granulation can comprise additional adhesive is sprayed in the mixing tank step with the generation that promotes required detergent particles.The purpose that adds binding agent is by providing " bonding " or " adhesion " reagent to quicken the agglomeration of detergent component.Binding agent be preferably selected from water, anion surfactant, nonionogenic tenside, polyoxyethylene glycol, polyvinylpyrrolidone, polyacrylic ester, citric acid, and composition thereof.Those binder materials enumerated among the application that comprise that other is suitable all are described in people's such as Beerse United States Patent (USP) 5108646 (Procter ﹠amp; Gamble Co.) in, introduces this patent herein as a reference.
In order to form granular core of the present invention, another optional procedure of processing is included in and adds Liniment such as zeolite, above-mentioned round-robin " fine particle " and pyrolytic silicon-dioxide in the mixing tank continuously to improve the particulate color, increases the free-flowing property of the detergent particles that particulate whiteness or promotion obtain and prevents that the undue knot of particle is poly-.When with the round-robin fine particle during as Liniment, fine grain granularity is about 0.1-0.9 times of the mean particle size of larger particles preferably.Particulate coating can also improve the integrity of fine particle layer and can provide wear resistance and attrition resistance in treating processes.In addition, detergent raw material can join in the premixer before adding mixing tank, as Lodige CB mixing tank or double-screw extrusion machine.Though this step is chosen wantonly, can promote granulation really.
Particle of the present invention comprise the particulate geometric mean diameter at least about 50wt% be about 400 microns to about 1500 microns and preferably its geometric standard deviation be about 1 to about 2, the preferred geometry standard deviation is about 1.0 to about 1.7, more preferably from about 1.0 to about 1.4.The granular detergent composition that this method generates can comprise undersized or fine particle, wherein, " fine particle " is defined as the particle of little about 1.65 standard deviations of geometric mean diameter of the granular detergent composition that its geometric mean diameter ratio is selected under given geometric standard deviation.Also may have excessive and macrobead, wherein, " macrobead " is defined as under given geometric standard deviation its geometric mean diameter than the particle of about 1.65 standard deviations of geometric mean diameter of selected granular detergent composition.Fine particle preferably separates with granular detergent composition, and is as described in detail below, by it is joined at least one mixing tank and/or the fluidized bed dryer it turned back in the manufacturing procedure.Equally, macrobead preferably separates with granular detergent composition, then it is added shredder, reduces its geometric mean diameter in shredder.Oarse-grained geometric mean diameter turns back in the manufacturing procedure it by macrobead is joined at least one mixing tank and/or the fluidized bed dryer after reducing.Particulate coating
As mentioned above, detergent composition of the present invention comprises the particle that is coated with water-soluble coating material to small part, therefore, is formed with water-soluble coating on particle.Particulate coating makes particle of the present invention unexpectedly have new surface and appearance property.Coated particle of the present invention is brighter and/or whiter than the outward appearance of existing detergent particles.The human consumer who has a preference for white Betengent product can be more satisfied to this.
The most important thing is that coated particle of the present invention can make and contain particulate Betengent product of the present invention and have improved anti-caking and flowability.Particulate coating can produce more crisp and inviscid coating.When particulate coating can improve the flowability of all Betengent products effectively, can also prevent to contain the product of the tensio-active agent that is difficult to be dried to the non-sticky state especially effectively or contain exhibiting high surface promoting agent activeconstituents (promptly, surfactant activity composition greater than about 25wt%) caking phenomenon in the Betengent product, tensio-active agent comprise nonionogenic tenside, linear alkylbenzene sulfonate (" LAS ") and ethoxylated alkyl sulfates.
Particulate coating of the present invention to small part is coated on the particle.Though the state of wishing is that particle is covered by particulate coating fully,, reckon with certainly in the continuous high speed production method, can not cover fully in all cases.Though be difficult to the level of coverage of coating is carried out quantitatively,, we observe: increase coating solid amount, by increasing in the solution solid concentration or spraying more solution, just can produce improved benefit and also can improve more even tectal outward appearance.The cost of dry excess moisture will balance in this technology increases tectal benefit.Therefore, in the preferred embodiment of the invention, by applying greater than about 1wt% of uncoated granular mass, most preferably obtaining enough tectums greater than the coating solid of about 5wt% or about 1% coating solid of use finished product detergent composition to about 30% amount.
Particulate coating of the present invention comprises water-soluble coating material.In preferred embodiments, coated material is selected from detergent surfactant such as anion surfactant, hydrotropic agent, and composition thereof.
Hydrotropic agent of the present invention is preferably selected from sulfonate such as alkali metal sulfonate, particularly sodium xylene sulfonate, toluenesulfonic acid sodium salt, cumene sodium sulfonate, oxidation of alkyl phenylbenzene disulfonic acid two receive that (the commercial Dowfax of being called hydrotropic agent, its alkyl chain length are C 1-C 10), hydrophobicity secondary alkyl sulfate and 3, the 5-sodium diisopropylbenzenesulfonate; Molecular weight is that about 200 to about 8000 polyoxyethylene glycol and molecular weight are about 200 to about 8000 polypropylene glycols.When with hydrotropic agent during as coating material, hydrotropic amount preferably finished product detergent composition weight about 1% to about 20%, more preferably from about 2% to about 15%, most preferably from about 3% to about 10%.
Tensio-active agent of the present invention comprises anionic, non-ionic type, amphoteric, amphotericeledrolyte type and cationic surfactant class, and compatible mixture.Detergent surfactant is described in United States Patent (USP) 3664961 and the 1975.12.30 that 1972.5.23 is issued to Norris and is issued in people's such as Laughlin the United States Patent (USP) 3919678, introduces these patents herein as a reference.Cats product comprises that being described in 1980.9.16 is issued to those cats products in the United States Patent (USP) 4222905 of Cockrell and the United States Patent (USP) 4239659 that 1980.12.16 is issued to Murphy, introduces these patents herein as a reference.
The indefiniteness example of the tensio-active agent that uses in the coating of the present invention comprises conventional C 11-C 18Sodium alkyl benzene sulfonate (" LAS ") and uncle's side chain and random C 10-C 20Alkyl-sulphate (" AS "), C 10-C 18Secondary (2,3) alkyl-sulphate, molecular formula is CH 3(CH 2) X(CHOSO 3 -M +) CH 3And CH 3(CH 2) Y(CHOSO 3 -M +) CH 2CH 3, wherein X and (Y+1) be to be at least about 7 integer preferably is at least about 9, and M is a water-soluble cationic, sodium ion particularly, undersaturated vitriol such as oleyl sulfate, C 10-C 18Alkyl alkoxy sulfate (" AE XS ", the ethoxy sulfate of EO 1-7 particularly), C 10-C 18Alkyl alkoxy carboxylate salt (the particularly ethoxy carboxylate of EO 1-5), C 10-C 18Glyceryl ether, C 10-C 18Alkylpolyglycosides and the poly-glycosides of corresponding sulphating thereof, and C 12-C 18α-sulfonated fatty acid ester.If desired, Chang Gui nonionic and zwitterionics such as C 12-C 18Alkylethoxylate (" AE ") comprises so-called narrow peak alkylethoxylate and C 6-C 12Alkylphenol alcoxylates (particularly ethoxylate and blended oxyethyl group/propoxy-), C 12-C 18Trimethyl-glycine and sultaine (" sultaines "), C 10-C 18Amine oxides etc. also can be included in the surfactant system.Also can use C 10-C 18N-alkyl polyhydroxy fatty acid amide.General example comprises C 12-C 18The N-methyl glucose amide.Referring to WO9206154.Other sugared deutero-tensio-active agent comprises N-alkoxyl group polyhydroxy fatty acid amide, for example C 10-C 18N-(3-methoxy-propyl) glucamide.The N-propyl group is to N-hexyl C 12-C 18Glucamide can be used for low foam detergent.Also can adopt C 10-C 20Conventional soap.The hydrophobicity secondary alkyl sulfate also is preferred.When with tensio-active agent during as coating material, the amount of tensio-active agent preferably finished product detergent composition weight about 1% to about 30%, more preferably from about 3% to about 20%, most preferably from about 5% to about 10%.
In preferred embodiments, coating material comprises anion surfactant and hydrotropic mixture.Tensio-active agent and hydrotropic ratio preferably about 95: 5 to about 5: 95, more preferably from about 90: 10 to about 10: 90.When with this mixture during as coating material, the amount of mixture preferably finished product detergent composition weight about 1% to about 30%, more preferably from about 3% to about 20%, most preferably from about 3% to about 15%.Particularly preferably be the mixture of (a) linear alkylbenzene sulphonic acid and/or hydrophobicity secondary alkyl sulfate and sodium xylene sulfonate or (b) linear alkylbenzene sulphonic acid, hydrophobicity secondary alkyl sulfate and/or oxidation of alkyl phenylbenzene disulfonic acid two are received (the commercial Dowfax of being called hydrotropic agent, its alkyl chain length is C1-C10) mixture, tensio-active agent and hydrotropic than being about 70: 30 to about 95: 5 wherein.Viscosity preferably about 50 during in application 60 ℃ of coating solution or slurries is to about 100000cp, and more preferably from about 100 to about 50000cp, and most preferably from about 300 to about 30000cp.
Except particle coated material, particulate coating can also comprise the washing composition additive.These washing composition additives can comprise a lot of compositions, and it comprises but is not defined as suds booster, pigment or dyestuff, sequestrant, nonionogenic tenside, pH control agent, washing composition second washing assistant, filler, and the mixture of these materials.Particularly preferably be pigment or dyestuff such as titanium dioxide, such as copper sulfate, thiosulfuric acid zinc and ultramarine bluing agent, such as the fluorescence-enhancing agent of mica sheet, such as the filler of yellow soda ash and sodium sulfate and such as Citrate trianion second washing assistant and nonionogenic tenside.
Particle of the present invention prepares by being coated on the above-mentioned particle with particle coated material in the coating mixing tank.The coating mixing tank can be comprise at a high speed, in middling speed and the slow-speed mixer any one, the Lodige KM that for example describes in detail above TM(Ploughshare) moderate-speed mixers, Lodige CB TMSuper mixer or the mixing tank of producing by Fukae, Drais, Schugi or the mixing tank of similar brand.What the present invention preferably used is low speed cylinder mixer and low-shearing power fluidized bed for solid mixing.When the low speed cylinder mixer with in the present invention the time, preferred drying installation and then in the mixing tank back, for example fluidized-bed or rising gas, then in drying installation with the coating particle drying to obtain coating particle of the present invention.But this drying step is chosen wantonly.
In the preferred embodiment of the invention, the coating mixing tank is a fluidized-bed, perhaps is used in combination with above-mentioned any one mixing tank.In a preferred embodiment, the partition ratio of coating between mixing tank and fluidized-bed can be 100: 0-5: 95.Preferred detergent agglomerate particle, spray-dried granules or most preferably be the fluidized bed dryer that its mixture flows into a plurality of inside " section " or " district ".The Duan He district is isolated part in moisture eliminator.These two terms can exchange use.Processing conditions in processing conditions in section and another section can be different also can be similar.Be understandable that: two adjacent moisture eliminators are equal to a moisture eliminator of a plurality of sections.The various logistics of particle and coating material can join in the different sections, and this depends on as the moisture content in granularity and the logistics.Different logistics is joined different Duan Zhongke so that the thermal load on the moisture eliminator minimizes, and can make granularity and the Shape optimization that defines among the application.
Fluidized bed for solid mixing of the present invention generally comprises one first coating region, uses particle coated material of the present invention in first coating region.The coating material that relates in this coating region the aqueous solution or slurries form is sprayed on the fluidized particles.This generally carries out fluidisation with moisture dry or the dry vaporific coating of using of part with adding warm air.Utilization can carry the nozzle that thereby particle can be covered fully to spray the coating compound of particulate or atomizing.The liquid droplet size that comes out from spraying gun is general approximately less than 2 times of grain graininess.Atomizing can be undertaken also can carrying out with traditional pressure nozzle by two traditional fluid tips with atomizing air.In order to carry out such atomizing, the viscosity of solution or slurries generally is to be lower than about 500cp in theory, preferably is lower than about 200cp.Though the position of nozzle in fluidized-bed can be many positions arbitrarily,, preferred positions is to make the vertically spray down of coating material mixture, for example top spray structure.In order to reach best effect, the position of nozzle should particle in fluidized-bed the fluid height place or its on.Fluid height is generally with height of weir or overflow gate high assay.The coating region back of fluidized-bed generally is drying zone and cooling zone.Certainly, those of ordinary skills can recognize to put in order with another and also may obtain coating particle of the present invention.
Condition in fluidized-bed of the present invention or the stirred fluidized bed device generally comprises (i) about 1 to about 20 minutes mean residence time, (ii) not the degree of depth of fluidized-bed be from fluidised bedplate about 100 to about 1200mm or from the fluidized-bed top about 0 to about 600mm, (iii) liquid droplet size is less than 2 times of grain graininess, the drop granularity of spray preferably is not more than about 100 microns, more preferably no more than 50 microns, (iv) about spray height of 150 to about 1600mm, (v) about fluidizing velocity of 0.4 to about 4.0m/s is with (vi) bed temperature is about 12 to about 200 ℃, preferred about 12 to about 150 ℃, even more preferably from about 12-100 ℃.Explanation once more, those of ordinary skills can recognize that the condition in the fluidized-bed can change according to many factors.
Comprise and itself be exactly the detergent composition of preparing fully from the coating particle that comes out of coating mixing tank, in other words in preferred embodiments can with the detergent particles of additional composition such as SYNTHETIC OPTICAL WHITNER, enzyme, spices, uncoated, and various other compositions mix and form the detergent composition of preparation fully.
Utilize method of the present invention can make coating granular detergent composition of the present invention reach the solvability of hope, improve aesthstic performance and improve mobile benefit, and can control or select a certain amount of particulate geometric mean diameter in the composition." improved aesthstic performance " refers to consumer preference the more granulated detergent finished product of single-size outward appearance, and dislikes the granulated detergent finished product or the composition that contain various granularities in the past.In order to reach this purpose, all particulate more preferably at least about 75wt%, even more preferably at least about 90wt%, most preferably have selected median size at least about 95wt% at least about 50wt% in the washing composition finished product.Make most Betengent products have uniform grain sizes by this method, thereby produce the aesthetic appearance that the human consumer wishes.
Preferably about 400 microns to about 1500 microns of particulate geometric mean diameter, more preferably from about 600 microns to about 1200 microns, most preferably from about 600 microns to about 1000 microns.Exceed targeted particle size with less geometric standard deviation or " span " definition size-grade distribution not make too many particle.Therefore, geometric standard deviation preferably about 1 is to about 2, and more preferably from about 1.0 to about 1.7, even more preferably from about 1.0 to about 1.4, and most preferably from about 1.0 to about 1.2.Those of ordinary skills can recognize that the particle of controlling improper granularity by the present invention helps to make the span of the composition that the present invention produces to diminish.
Do not want to be bound by theory, can think: can increase its solvability when the particle of more same particle sizes is arranged in the detergent composition.Specifically, because grain graininess is more evenly the time, " point of contact " actual between the particle in the detergent composition reduces, and is difficult to dissolve relevant " bridging effect " thereby reduced usually with " the piece glue " of granular detergent composition.The detergent composition that had before contained various granularities can form more point of contact between particle.For example, macrobead has many small-particles and contacts with it, and this just makes the particle hole be used to form piece glue.Particulate granularity and homogeneity can be avoided these problems in the granular detergent composition of the present invention.
" part " particle refers in the detergent composition at least some particles and contains detergent surfactant and/or detergent builders to produce the basic structural unit of general detergent composition.Consumption in various tensio-active agents and synergistic agent and each the comfortable composition thereof will illustrate below.In general, detergent composition contains detergent surfactant and about 1wt% extremely about 75% the detergent builders of the 1wt% that has an appointment to about 50%.
The performance of a particularly important of detergent powder is a color.Usually on the Hunter colourimeter, measure color, and represent with three parameters " L " " a " and " b ".Relevant especially with the powder detergent human consumer is the whiteness of using the definite powder of formula L-3b.The whiteness value is lower than about 60% and is commonly considered as very poor.Whiteness be can improve in many ways, pigment or whitening agent such as titanium dioxide for example comprised in the particulate coating.
Another important performance of granulated detergent product of the present invention is single coating of particles of planting.Can measure its shape with many different methods known to a person of ordinary skill in the art.A kind of method is to use the optical microscopy that has Optimus (V5.0) image analysis software.Important calculating parameter is:
" circularity " is defined as: (girth of the particle image of mensuration) 2/ (area of the particle image of mensuration).The circularity of perfect smooth ball (minimum circularity) is 12.57; With
" aspect ratio " is defined as the length/width of particle image.
These performances all are important, can average in a large amount of granular detergent compositions.Incorporating parametric no less important (that is, must control these two parameters simultaneously) by this two parameters of the product of these two parameters definition to obtain having the product of good appearance.Preferably, the circularity of the granular detergent composition of being produced by method of the present invention is less than about 50, preferably less than about 30, be more preferably less than about 23, most preferably less than about 18.It is further preferred that the aspect ratio of granular detergent composition is less than about 2, preferably less than about 1.5, be more preferably less than about 1.3, most preferably less than about 1.2.
In addition, in the particle of composition, preferably have uniform shape and distribute.Specifically, the standard deviation that the number of the circularity of granular detergent composition of the present invention distributes is less than about 20, preferably less than about 10, be more preferably less than about 7, most preferably less than about 4.The standard deviation that the number of aspect ratio distributes is preferably less than about 1, be more preferably less than about 0.5, even be more preferably less than about 0.3, most preferably less than about 0.2.
In the particularly preferred method of the present invention, the circularity of the granular detergent composition of being produced and the product of aspect ratio be less than about 100, preferably less than about 50, be more preferably less than about 30, most preferably less than about 20.It is further preferred that the standard deviation that the number of the circularity of this granular detergent composition and the product of aspect ratio distributes is less than about 45, preferably less than about 20, be more preferably less than about 7, most preferably less than about 2.
As mentioned above, coating particle of the present invention has improved surface property, and this particle is more even than the shape of the spraying drying of uncoated or agglomerate detergent granules, the surface is more smooth.These performances are reflected as the particle of coating of the present invention and compare the reduction of its total surface area with the particle that does not have coating of the present invention.Coating of the present invention is by making irregular place smooth and by the lip-deep slit of filler particles total surface area is reduced.Represent that with following formula coating of the present invention makes the reduction degree of total surface area:
The percentage ratio that (uncoated particulate surface-area)-(surface-area of coating particle)/(uncoated particulate surface-area) * 100=surface-area reduces
The percentage ratio that this total surface area reduces is about 10% at least, more preferably is about 20% at least, most preferably is about 30% at least.
Surface-area provided by the invention reduces can more have reflexive surface to improve mobile and total aesthstic performance by generating.The testing method of surface-area
Test particulate surface-area of the present invention according to following method.As the preparation before the test, earlier detergent particles being placed can be from Micromeritics of Norcross, among the Micromeritics VacPrep 061 that Georgia is purchased.Particle is placed under the vacuum of about 500 millitorrs and about 16 hours of heating under 80-100 ℃ temperature.In Micromeritics Gemini 2375 surface-area analysers, measure BET multiple spot surface-area: evacuation rate-500.0mmHg/min then under the mixed gas of usefulness helium and nitrogen and the following total condition; Analytical model-balance; Pumpdown time-1.0min; Saturation pressure-771.77mmHg; Starting time-5sec.Helium/nitrogen pressure-15psig; The purity of helium and nitrogen is 99.9%, measures freeboard, covers 0.05-0.3 with 5 selected data point P/Po.
The preferred detergent composition of the present invention can reach as mentioned above a kind of of the performance measured and standard deviation at least, most preferably can reach all these performances and standard deviation, that is the percentage that reduces of whiteness, color uniformity, circularity, surface-area aspect ratio when.
In optional embodiments of the present invention, can carry out the back to coating particle of the present invention and go up optical processing on the detergent particles of coating, to produce a gloss layer.Gloss layer can comprise inorganic salt, inner complex, polymkeric substance and composition thereof.Preferred inorganics is vitriol such as sal epsom, and preferred sequestrant is diamines such as quadrol succsinic acid (EDDS), and preferred polymkeric substance comprises acrylate copolymer and such as the multipolymer of vinylformic acid/maleic acid.
Detergent component
The detergent composition of preparation fully of the present invention can comprise any traditional detergent ingredients.For example, the surfactant system of detergent composition can comprise anionic, non-ionic type, amphoteric, amphotericeledrolyte type and cationic surfactant class, and compatible mixture.Detergent surfactant is described in United States Patent (USP) 3664961 and the 1975.12.30 that 1972.5.23 is issued to Norris and is issued in people's such as Laughlin the United States Patent (USP) 3919678, introduces these patents herein as a reference.Cats product comprises that being described in 1980.9.16 is issued to those cats products in the United States Patent (USP) 4222905 of Cockrell and the United States Patent (USP) 4239659 that 1980.12.16 is issued to Murphy, introduces these patents herein as a reference.
The indefiniteness example of surfactant system comprises conventional C 11-C 18Sodium alkyl benzene sulfonate (" LAS ") and uncle's side chain and random C 10-C 20Alkyl-sulphate (" AS "), C 10-C 18Secondary (2,3) alkyl-sulphate, molecular formula is CH 3(CH 2) X(CHOSO 3 -M +) CH 3And CH 3(CH 2) Y(CHOSO 3 -M +) CH 2CH 3, wherein X and (Y+1) be to be at least about 7 integer preferably is at least about 9, and M is a water-soluble cationic, sodium ion particularly, undersaturated vitriol such as oleyl sulfate, C 10-C 18Alkyl alkoxy sulfate (" AE XS ", the ethoxy sulfate of EO 1-7 particularly), C 10-C 18Alkyl alkoxy carboxylate salt (the particularly ethoxy carboxylate of EO 1-5), C 10-C 18Glyceryl ether, C 10-C 18Alkylpolyglycosides and the poly-glycosides of corresponding sulphating thereof, and C 12-C 18α-sulfonated fatty acid ester.If desired, Chang Gui nonionic and zwitterionics such as C 12-C 18Alkylethoxylate (" AE ") comprises so-called narrow peak alkylethoxylate and C 6-C 12Alkylphenol alcoxylates (particularly ethoxylate and blended oxyethyl group/propoxy-), C 12-C 18Trimethyl-glycine and sultaine (" sultaines "), C 10-C 18Amine oxides etc. also can be included in the surfactant system.Also can use C 10-C 18N-alkyl polyhydroxy fatty acid amide.General example comprises C 12-C 18The N-methyl glucose amide.Referring to WO9206154.Other sugared deutero-tensio-active agent comprises N-alkoxyl group polyhydroxy fatty acid amide, for example C 10-C 18N-(3-methoxy-propyl) glucamide.The N-propyl group is to N-hexyl C 12-C 18Glucamide can be used for low foam detergent.Also can adopt C 10-C 20Conventional soap.High sudsing detergent can use side chain C if desired 10-C 16Soap.The mixture of negatively charged ion and nonionogenic tenside is particularly useful.Other tensio-active agent commonly used is listed in the standard textbook.
Detergent composition can and preferably comprise detergent builders really.Washing assistant generally is selected from various water-soluble alkalis, ammonium or replaces phosphoric acid salt, polyphosphate, phosphonate, polyphosphonic acid salt, carbonate, silicate, borate, polyhydroxy sulfonate, many acetate, carboxylate salt and the multi-carboxylate of ammonium.Preferred above-mentioned an alkali metal salt is sodium salt especially.The present invention preferably uses phosphoric acid salt, carbonate, silicate, C 10- 18Lipid acid, multi-carboxylate, and composition thereof.More preferably tripoly phosphate sodium STPP, tetrasodium pyrophosphate, Citrate trianion, tartrate, list and two succinate, water glass, and composition thereof (as follows).
The object lesson of inorganic phosphate builders is that tri-polyphosphate, pyrophosphate salt, the polymerization degree of sodium and potassium is polymer metaphosphate and the orthophosphoric acid salt of about 6-21.The example of polyphosphonic acid salt washing assistant is the ethane-1-hydroxyl-1 of second diphosphonate, sodium and the potassium of sodium and potassium, the ethane of 1-diphosphonate and sodium and potassium-1,1,2-triphosphine hydrochlorate.Other phosphorus washing-aid compound is disclosed in United States Patent (USP) 3159581; 3213030; 3422021; 3422137; In 3400176 and 3400148, introduce these patents herein all as a reference.
The example of without phosphorus inorganic builders is carbonate, supercarbonate, sesquicarbonate, the ten hydration tetraborate and the SiO of sodium and potassium 2With the weight ratio of alkalimetal oxide be about 0.5 to about silicate of 4.0, preferably about 1.0 to about 2.4.Can be used for many acetate, carboxylate salt, multi-carboxylate and polyhydroxy sulfonate that water-soluble without phosphorus organic washing-assisting detergent of the present invention comprises various basic metal, ammonium and replacement ammonium.Many acetate and multi-carboxy acid salt washing agent's example is ethylene dinitrilotetra-acetic acid salt, nitrogen base triacetate, the oxygen di-succinate of sodium, potassium, lithium, ammonium and replacement ammonium, mellate, benzene polycarboxylic acid's salt and Citrate trianion.
Multi-carboxylate polymer's washing assistant is disclosed in the United States Patent (USP) 3308067 that 1967.3.7 is issued to Diehl, introduces this patent herein as a reference.These materials comprise carboxylic acid such as the homopolymer of toxilic acid, methylene-succinic acid, methylfumaric acid, fumaric acid, equisetic acid, citraconic acid and methylene radical propanedioic acid and the water-soluble salt of multipolymer.To describe the material that some can be used as water-soluble anionic polymer below, but can only be used in the original mixture of no soap anionic surfactant.
Other is applicable to that multi-carboxylate of the present invention is described in 1979.3.13 to be issued to polyacetal carboxylation in people's such as Crutchfield United States Patent (USP) 4144226 and the United States Patent (USP) 4246495 that 1979.3.13 is issued to people such as Crutchfield, introduces these two pieces of patents herein as a reference.Can prepare these polyacetal carboxylations with following method: the ester of oxoethanoic acid and polymerization starter are mixed.The polyacetal carboxylic acid ester who obtains is connected on the chemically stable end group to stablize this polyacetal carboxylic acid ester, prevents that it from quick depolymerization taking place in alkaline solution.Convert it into corresponding salt then and add in the detergent composition.Particularly preferred multi-carboxy acid salt washing agent is the ether carboxylate washing assistant that is described in the mixture that comprises tartrate monosuccinic acid ester and tartrate disuccinic acid ester in the United States Patent (USP) 4663071 that 1987.5.5 is issued to people such as Bush, introduces this patent herein as a reference.
Use SiO 2M 2O represents that wherein M is a basic metal, and SiO 2: M 2The weight ratio of O is that about 0.5 to about 4.0 water-soluble silicate solid is useful salt in detergent particles of the present invention, and its amount with the moisture free weight benchmark is about 2% to about 15%, preferred about 3% to about 8%.Also can use anhydrous or hydration granular silicon hydrochlorate.
In granular detergent composition, can also comprise the component of the extra composition of arbitrary number as detergent composition.These compositions comprise alkali source, sequestrant, montmorillonitic clay, enzyme, enzyme stabilizers and the spices of other detergent builders, SYNTHETIC OPTICAL WHITNER, bleach-activating agent, suds booster or suds suppressor, rust-preventive agent and sanitas, soil-suspending agent, soil releasing agent, sterilant, pH regulator agent, non-washing assistant.Be issued to Baskerville referring to 1976.2.3, people's such as Jr. United States Patent (USP) 3936537.Introduce this patent herein as a reference.
SYNTHETIC OPTICAL WHITNER and activator are described in 1983.11.1 and are issued in people's such as Chung United States Patent (USP) 4412934 and the United States Patent (USP) 4483781 that 1984.11.20 is issued to Hartman, introduce these two pieces of patents herein as a reference.17 hurdles the 54th that sequestrant also is described in people's such as Bush United States Patent (USP) 4663071 walk in 18 hurdles the 68th row, are incorporated herein by reference herein.Foam properties-correcting agent also is optional member, and it is described in United States Patent (USP) 3933672 and the 1979.1.23 that 1976.1.20 is issued to people such as Bartoletta and is issued in people's such as Gault the United States Patent (USP) 4136045, introduces these two pieces of patents herein as a reference.
Be applicable to that smectic clays of the present invention is described in 6 hurdles the 3rd that 1988.8.9 is issued to people's such as Tucker United States Patent (USP) 4762645 and walks in 7 hurdles the 24th row, be incorporated herein by reference herein.Be applicable to that patent 13 hurdles the 54th that extra detergent builders of the present invention is set forth in Baskerville walk in the United States Patent (USP) 4663071 that 16 hurdles the 16th row and 1987.5.5 be issued to people such as Bush, introduce these two pieces of patents herein as a reference.
Following embodiment is for the present invention being described, must not being interpreted as limiting the protection domain of appended book.
Embodiment
In the following embodiments, all amounts all are the percentage ratio of composition weight.
Example I
With the get everything ready detergent composition of basic granules of following prescription of conventionally spray-dried legal system:
NaLAS???????????????????????29.58
NaAS????????????????????????5.23
Positively charged ion (CocoK3) 1.51
ML-9????????????????????????13.80
Water glass 2R 15.06
Whitening agent 0.35
Yellow soda ash 20.67
Zeolite A 4.43
Other are 5.62 years old
Moisture 3.75
Amount to 100.00
In the roll compaction machine,, the compressed tablet that obtains is ground in squirrel cage mill or Fitz grinding machine with the dried particle of squeeze squeeze spray of 60-110bar.Then at moderate-speed mixers (KM-600 TM) the middle particle of using after the coating media coating that contains tensio-active agent is pushed and ground.Mean residence time is 5 minutes, adds the paste that contains tensio-active agent in the time of 60 ℃.In mixing tank, disperse coating media and smash the piece that all form in coating process with the tulip shape knife mill.Obtain having the coating detergent composition of following prescription:
?A ?B ?C ?D
The active paste of basic granules coating material 60% 151% gross activity mixture (90/10) paste 240% living solution 3The SODIUM PERCARBONATE soil release polymers foam inhibitor lamina sodium silicate protease spices that zeolite bleach-activating (NOBS) on 20% the metabisulfite solution coated particle applies amounts to 79.69 …… …… …… ?2.02 ?6.70 ?4.00 ?4.50 ?0.34 ?1.00 ?1.05 ?0.50 ?0.20 ?100.00 77.39 6.01 …… …… …… 5.01 4.00 4.50 0.34 1.00 1.05 0.50 0.20 100.00 75.55 …… 7.56 …… …… 6.35 4.00 4.50 0.34 1.00 …… 0.50 0.20 100.00 77.17 …… …… 5.80 …… 6.49 4.00 4.50 0.34 1.00 …… 0.50 0.20 100.00
1Linear alkylbenzene sulphonic acid 2Linear alkylbenzene sulphonic acid and sodium xylene sulfonate 3Sodium xylene sulfonate or oxidation of alkyl phenylbenzene disulfonic acid two are received (the commercial Dowfax of being called hydrotropic agent, its alkyl chain length are C1-C10)
In following all embodiment, spray-dried granules is made of 11% tensio-active agent, 74% inorganic salt, 5% polyacrylate polymers, 5% soap and 5% moisture.Exsiccant agglomeration composition is made of 30% tensio-active agent, 62% inorganic salt, 4% lagoriolite and 4% moisture.Be the embodiment that preparation has the method for narrower size-grade distribution, improved flowability and better deliquescent dustless high density granular below.Unless otherwise indicated, the geometric mean diameter of the application composition that obtains is about 400-1500 micron, and its geometric standard deviation is about 1 to about 2.
Example II step 1
The spray-dried granules (granularity is 400 microns, and tap density is 400g/l) of 360kg/hr and the dry agglomerates (granularity is 450 microns, and tap density is 780g/l) of 360kg/hr are added moderate-speed mixers KM-600 TMAmong the Lodige, 8 spination scrapers (plough) are arranged in this mixing tank, and along on the length direction of mixing tank perpendicular to scraper be equipped with 4 Christmas tree-shaped knife mill.This mixing tank is divided into 4 districts.Gap between scraper and the mixer wall is about 3cm.Wall temperature remains 30 ℃.Step 2
With the moisture paste (C of first knife mill with the linear alkylbenzene sulfonate of 105-115kg/hr 11-C 18, 60% activeconstituents) and be dispensed into mixing tank, the crystal lagoriolite of 70kg/hr is added last district of mixing tank.The tensio-active agent paste adds down at 50 ℃, and powder at room temperature adds.The operational conditions of moderate-speed mixers KM-600 is as follows:
Mean residence time: 7.5-10 minute
Tip speed: 2-3m/s
Power traction: 20-500W/kg
The RPM:3600 of knife mill
The particulate tap density that obtains is 750-850g/l.Geometric mean diameter is 450 microns.
EXAMPLE III step 1
At cumulative volume 4 liters Processal TMIn the Tilt-a-plow bench-scale mixing tank with spray-dried granules (granularity is 400 microns, and tap density the is 400g/l) premixs 2 minutes of 800 grams.This mixing tank is equipped with the standard scraper, in the centre bottom of mixing tank a tulip shape knife mill is installed.Step 2
Moisture paste (C with 200 gram linear alkylbenzene sulfonates 11-C 18, 60% activeconstituents) and spray into mixing tank, and under the effect of knife mill blade, on powder, disperse the time greater than 5 minutes.The tensio-active agent paste is 50 ℃ of sprayings down, and powder at room temperature adds.Step 3
Continue to stir 2.5 minutes after adding paste, in mixing tank, add 100 gram crystal lagoriolites then.
The operational conditions of mixing tank is as follows:
Total batch of material time: 15 minutes
Tip speed (Tip Speed): 0.5-1m/s
The RPM:3600 of knife mill
Behind the restir 3 minutes, add in the fluidized-bed mixture dry.The intake air temperature is 105 ℃, and air velocity is 0.6m/s, and be 5 minutes time of drying.
The particulate tap density that obtains is 750-850g/l.Geometric mean diameter is 500 microns.
EXAMPLE IV step 1
The spray-dried granules (granularity is 400 microns, and tap density is 400g/l) of 360kg/hr and the dry agglomerates (granularity is 450 microns, and tap density is 780g/l) of 360kg/hr are added in the high speed Schugi mixing tank.With 26 liang of fluids of SU (two-fluid) nozzle (air pressure: 1-5kg/cm 2, liquid pressure: 2-3kg/cm 2) with the moisture paste (C of the linear alkylbenzene sulfonate of 40kg/hr 11-C 18, 30% activeconstituents) be sprayed on the powder.Liquid is 50 ℃ of sprayings down, and powder at room temperature adds.The operational conditions of high speed Schugi mixing tank is as follows:
Tip speed: 24m/s
Mean residence time: 0.1-1 second
Power traction: 1-5kW/kg step 2
To add moderate-speed mixers KM-600 from the product that Schugi comes out TMIn, with the moisture paste (C of first knife mill with the linear alkylbenzene sulfonate of 60kg/hr 11-C 18, 60% activeconstituents) and be dispensed into moderate-speed mixers, the crystal lagoriolite of 70kg/hr is added last district of mixing tank.The tensio-active agent paste adds down at 50 ℃.The operational conditions of moderate-speed mixers KM-600 is as follows:
Mean residence time: 2-3 minute
Tip speed: 2-3m/s
Power traction: 20-500W/kg
The RPM:3600 step 3 of knife mill
Will be from moderate-speed mixers KM-600 TMThe product that comes out carries out the adjusting of gas fluidized bed drying, gas fluidized bed cooling and screening to be handled.Intake air temperature in the moisture eliminator is 120 ℃, and air velocity is 1m/s.Intake air humidity in the moisture eliminator is 10%.Intake air temperature in the water cooler is 10 ℃, and air velocity is 1m/s, and intake air humidity is 40%.
The particulate tap density that obtains is 750-850g/l.
EXAMPLE V step 1
The spray-dried granules (granularity is 400 microns, and tap density is 400g/l) of 360kg/hr and the dry agglomerates (granularity is 450 microns, and tap density is 780g/l) of 360kg/hr are added in the high speed Schugi mixing tank.With 26 liang of fluid tip (air pressures: 1-5kg/cm of SU 2, liquid pressure: 2-3kg/cm 2) with the moisture paste (C of the linear alkylbenzene sulfonate of 40kg/hr 11-C 18, 30% activeconstituents) be sprayed on the powder.Liquid is 50 ℃ of sprayings down, and powder at room temperature adds.The operational conditions of high speed Schugi mixing tank is as follows:
Tip speed: 24m/s
Mean residence time: 0.1-1 second
Power traction: 1-5kW/kg step 2
To add moderate-speed mixers KM-600 from the product that Schugi comes out TMIn, with the moisture paste (C of first knife mill with the linear alkylbenzene sulfonate of 40kg/hr 11-C 18, 60% activeconstituents) and be dispensed into moderate-speed mixers, the crystal lagoriolite of 50kg/hr is added last district of mixing tank.The tensio-active agent paste adds down at 50 ℃.Moderate-speed mixers KM-600 TMOperational conditions as follows:
Mean residence time: 2-3 minute
Tip speed: 2-3m/s
Power traction: 20-500W/kg
The RPM:3600 step 3 of knife mill
With moderate-speed mixers KM-600 TMThe product that comes out adds in second high speed Schugi mixing tank.With 26 liang of fluid tip (air pressures: 1-5kg/cm of SU 2, liquid pressure: 2-3kg/cm 2) with the polyoxyethylene glycol aqueous solution (mole: 4000,40% activeconstituents) be sprayed on the powder of 20kg/hr.Liquid is 50 ℃ of sprayings down.The operational conditions of Schugi mixing tank is as follows:
Tip speed: 24m/s
Mean residence time: 0.1-1 second
Power traction: 1-5kW/kg step 4
To carry out the adjusting of gas fluidized bed drying, gas fluidized bed cooling and screening from the product that Schugi comes out handles.Intake air temperature in the moisture eliminator is 120 ℃, and air velocity is 1m/s.Intake air humidity in the moisture eliminator is 10%.Intake air temperature in the water cooler is 10 ℃, and air velocity is 1m/s, and intake air humidity is 40%.
The particulate tap density that obtains is 750-850g/l.
Example VI step 1
The spray-dried granules (granularity is 400 microns, and tap density is 400g/l) of 360kg/hr and the dry agglomerates (granularity is 450 microns, and tap density is 780g/l) of 360kg/hr are added moderate-speed mixers KM-600 TMIn.With the moisture paste (C of first knife mill with the linear alkylbenzene sulfonate of 60kg/hr 11-C 18, 60% activeconstituents) and be dispensed into mixing tank, the crystal lagoriolite of 50kg/hr is added last district of mixing tank.The tensio-active agent paste adds down at 50 ℃, and powder at room temperature adds.Moderate-speed mixers KM-600 TMOperational conditions as follows:
Mean residence time: 2-3 minute
Tip speed: 2-3m/s
Power traction: 20-500W/kg
The rpm:3600 step 2 of knife mill
Will be from moderate-speed mixers KM-600 TMThe product that comes out adds among the high speed Schugi, with SU 26 two-phase nozzle (air pressures: 1-5kg/cm 2, liquid pressure: 2-3kg/cm 2) with the polyoxyethylene glycol aqueous solution (mole: 4000,40% activeconstituents) be sprayed on the powder of 40kg/hr.Liquid is 50 ℃ of sprayings down.The operational conditions of high speed Schugi mixing tank is as follows:
Tip speed: 24m/s
Mean residence time: 0.1-1 second
Power traction: 1-5kW/kg step 3
To carry out the adjusting of gas fluidized bed drying, gas fluidized bed cooling and screening from the product that Schugi comes out handles.Intake air temperature in the moisture eliminator is 120 ℃, and air velocity is 1m/s.Intake air humidity in the moisture eliminator is 10%.Intake air temperature in the water cooler is 10 ℃, and air velocity is 1m/s, and intake air humidity is 40%.
The particulate tap density that obtains is 750-850g/l.
Example VII A step 1
The spray-dried granules (granularity is 400 microns, and tap density is 400g/l) of 360kg/hr and the dry agglomerates (granularity is 450 microns, and tap density is 780g/l) of 360kg/hr are added moderate-speed mixers KM-600 TMAmong the Lodige, 8 spination scrapers are arranged in this mixing tank, and along on the length direction of mixing tank perpendicular to scraper be equipped with 4 Christmas tree-shaped knife mill.This mixing tank is divided into 4 districts.Gap between scraper and the mixer wall is about 3cm.Wall temperature remains 30 ℃.Step 2
With the C of first knife mill with 105-115kg/hr 16-C 17Branched-chain alkyl vitriol/C 14-C 15The moisture paste of straight-chain alkyl sulfate (its than be 60: 40,50% activeconstituents) is dispensed into mixing tank, the crystal lagoriolite of 70kg/hr is added last district of mixing tank.The tensio-active agent paste adds down at 50 ℃, and powder at room temperature adds.KM-600 TMThe operational conditions of mixing tank is as follows:
Mean residence time: 7.5-10 minute
Tip speed: 2-3m/s
Power traction: 20-500W/kg
The RPM:3600 step 3 of knife mill
Will be from KM-600 TMThe product that comes out carries out the adjusting of gas fluidized bed drying, gas fluidized bed cooling and screening to be handled.Intake air temperature in the moisture eliminator is 120 ℃, and air velocity is 1m/s.Intake air humidity in the moisture eliminator is 10%.Intake air temperature in the water cooler is 10 ℃, and air velocity is 1m/s, and intake air humidity is 40%.
The present invention is described in detail now, to those skilled in the art, under the situation that does not deviate from protection domain of the present invention, can carry out various variations, can not think that the present invention is confined to the described content of specification sheets the present invention.

Claims (20)

1. the preparation method of the granular detergent composition of a coating may further comprise the steps:
I) provide a kind of detergent active material of containing particulate granular detergent composition that has;
Ii) make said detergent particles by the coating mixing tank;
Iii) for said coating mixing tank provide a kind of be selected from detergent surfactant, hydrotropic agent, and composition thereof the coating solution of water-soluble coating material; With
Iv) in said coating mixing tank, apply said particle to form the granular detergent composition of coating to small part;
Wherein, the geometric mean diameter of said coating detergent composition is about 400 microns to about 1500 microns, and its geometric standard deviation is about 1 to about 2.
2. method according to claim 1, wherein said water-soluble coating material comprises anion surfactant or its precursor.
3. method according to claim 2, wherein said water-soluble coating material comprise be selected from polyoxyethylene glycol, polypropylene glycol, sulfonate, and composition thereof hydrotropic agent.
4. method according to claim 1, wherein said water-soluble coating material are that anion surfactant and hydrotropic agent were with about 95: 5 mixtures to about 5: 95 mixed.
5. method according to claim 4, wherein:
(a) anion surfactant be selected from linear alkylbenzene sulphonic acid, hydrophobicity secondary alkyl sulfate, and composition thereof; With
(b) hydrotropic agent is selected from sodium xylene sulfonate, alkyl chain length is C 1-C 10Oxidation of alkyl phenylbenzene stilbene-4,4'-bis-(1-azo-3, 4-dihydroxy-benzene)-2,2'-disulfonate, and composition thereof; With
Tensio-active agent and hydrotropic than being about 70: 30 to about 95: 5 wherein.
6. method according to claim 1, wherein said coating mixing tank is selected from slow-speed mixer, fluidized bed for solid mixing and combination thereof.
7. method according to claim 1, wherein said coating material also comprise detergent additives such as whitening agent, sequestrant, nonionogenic tenside, common synergistic agent and composition thereof.
8. method according to claim 1, the wherein said step that the said coating aqueous solution is provided also comprise said coating solution are sprayed into step in the said coating mixing tank.
9. method according to claim 8, wherein the amount of water-soluble solution is about 1% to about 30% of a detergent composition weight.
10. method according to claim 1, it also comprises said coating detergent particles is mixed with flow control additive so that said flow control additive sticks to the step on the said particle surface.
11. method according to claim 10, wherein flow control additive be selected from crystalline layered silicate, carbonate, sodium sulfate, pure aluminium silicate, Magnesium Silicate q-agent, Calucium Silicate powder, clay, and composition thereof the inorganic powder material.
12. the preparation method of the granular detergent composition of a coating may further comprise the steps:
I) provide a kind of detergent active material of containing particulate granular detergent composition that has;
Ii) make said detergent particles by the coating mixing tank;
Iii) provide a kind of coating solution that comprises the water-soluble coating material of anionic detergent tensio-active agent and precursor thereof for said coating mixing tank; With
Iv) in said coating mixing tank, apply said particle to form the granular detergent composition of coating to small part.
13. method according to claim 12, wherein said water-soluble coating material also comprises hydrotropic agent.
14. method according to claim 13, wherein said water-soluble coating material are that anion surfactant and hydrotropic agent were with about 95: 5 mixtures to about 5: 95 mixed.
15. method according to claim 14, wherein:
(a) anion surfactant be selected from linear alkylbenzene sulphonic acid, hydrophobicity secondary alkyl sulfate, and composition thereof; With
(b) hydrotropic agent is selected from sodium xylene sulfonate, alkyl chain length is C 1-C 10Oxidation of alkyl phenylbenzene stilbene-4,4'-bis-(1-azo-3, 4-dihydroxy-benzene)-2,2'-disulfonate, and composition thereof; With
Wherein tensio-active agent with hydrotropic than being about 70: 30 to about 95: 5.
16. method according to claim 12, wherein said coating mixing tank is selected from slow-speed mixer, fluidized bed for solid mixing and combination thereof.
17. method according to claim 12, it also comprises said coating detergent particles is mixed with flow control additive so that said flow control additive sticks to the step on the said particle surface.
18. method according to claim 17, wherein flow control additive is the inorganic powder material that is selected from crystalline layered silicate, carbonate, sodium sulfate, pure aluminium silicate, Magnesium Silicate q-agent, Calucium Silicate powder, clay, undersized detergent particles and composition thereof.
19. a granular detergent composition, it is to use the method for claim 1 to prepare.
20. a granular detergent composition, it is to use the method for claim 12 to prepare.
CN 00811871 1999-06-21 2000-06-20 Process for producing coated detergent particles Pending CN1384871A (en)

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US60/140093 1999-06-21

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US6790821B1 (en) * 1999-06-21 2004-09-14 The Procter & Gamble Company Process for coating detergent granules in a fluidized bed
JP5851408B2 (en) * 2010-10-01 2016-02-03 ライオン株式会社 Granular detergent composition and method for producing the same
US8663518B2 (en) * 2011-12-27 2014-03-04 Tronox Llc Methods of producing a titanium dioxide pigment and improving the processability of titanium dioxide pigment particles
EP3140386B1 (en) * 2014-04-10 2024-02-28 The Procter & Gamble Company Composite detergent granules and laundry compositions comprising the same
MX2020011976A (en) * 2018-05-10 2021-01-15 Procter & Gamble Detergent granule.

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DK306289D0 (en) * 1989-06-21 1989-06-21 Novo Nordisk As DETERGENT ADDITIVE IN GRANULATE
DE4435743C2 (en) * 1994-02-17 1998-11-26 Chemolux Sarl Process for the production of a multi-component granulate
GB9625066D0 (en) * 1996-12-02 1997-01-22 Unilever Plc Process for the production of a detergent composition
ATE229567T1 (en) * 1998-10-26 2002-12-15 Procter & Gamble METHOD FOR PRODUCING A GRANULAR DETERGENT WITH IMPROVED APPEARANCE AND INCREASED SOLUBILITY

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