CN1379412A - Flame retardant cable with protective sheath against rodents and/or termites - Google Patents

Flame retardant cable with protective sheath against rodents and/or termites Download PDF

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Publication number
CN1379412A
CN1379412A CN 02120181 CN02120181A CN1379412A CN 1379412 A CN1379412 A CN 1379412A CN 02120181 CN02120181 CN 02120181 CN 02120181 A CN02120181 A CN 02120181A CN 1379412 A CN1379412 A CN 1379412A
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CN
China
Prior art keywords
cable
insulation
power transmission
transmission cable
internal layer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN 02120181
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Chinese (zh)
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CN1224058C (en
Inventor
C·斯图德
S·S·施阿夫
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Studer Schweiz AG
Original Assignee
Studer Draht und Kabelwerk AG
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Filing date
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Publication of CN1379412A publication Critical patent/CN1379412A/en
Application granted granted Critical
Publication of CN1224058C publication Critical patent/CN1224058C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/42Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
    • H01B3/421Polyesters
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/18Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
    • H01B3/30Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
    • H01B3/44Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins
    • H01B3/441Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes vinyl resins; acrylic resins from alkenes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1875Multi-layer sheaths
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/28Protection against damage caused by moisture, corrosion, chemical attack or weather
    • H01B7/2806Protection against damage caused by corrosion
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

Abstract

Cable with double conductor insulation, the inner layer of which consists of a halogen-free, flame-retardant polymer and the outer layer of which at least partly comprises a tough plastic coating. The insulation is on the one hand resistant to rodents and termites and on the other hand has a high flame resistance and less corrosive properties than known halogenated insulation materials. The overall performance profile of the insulation according to the invention can be met by a functional division between the two layers. The outer layer serves to protect the electrical conductor from termites and rodents. The inner layer serves the function of ensuring, in particular, the flame retardancy and the electrical properties of the insulation of the conductor.

Description

Flame retardant cable with protection sheath of opposing rodent and/or termite
The present invention relates to a kind of cable with insulation, this insulation is used to resist rodent and termite on the one hand, compare with well-known halogenation insulating material on the other hand, this insulation has high anti-flammability, less corrosivity and produce cigarette and more a spot of toxic gas of relatively small amount when when burning.
Cable according to the present invention is specially adapted to power transmission cable, for example be used for being laid on the ground of containing termite or underground or be laid on the power transmission cable of building, perhaps be used to transport the cable of industry, or it is a signal cable, for example communication cable or light signal cable, or it is adapted at above-mentioned line zone and is used for the sound of local area network (LAN) or the transmission of data.
Being laid on underground power transmission cable is, pressure also is applicable to the cable of low pressure in for example being applicable to, voltage is lower than the cable of 1kV in other words.
What only describe below can being pointed out that is power transmission cable, but can be applicable to other above-mentioned cable equally, only need do some variations.
The animal pest that infringement is laid on underground power transmission cable comprises termite, and termite is that a kind of insect and termite that typically lives in the torrid zone or subtropical zone also appears at meridional some areas.In this, termite is damaged outside sheath, and this sheath preferably is made of plastics, and also damages the conductor insulation of power transmission cable, and therefore reduces the latter's useful life and operating reliability.
Power transmission cable has one by Ampereconductors and the core formed of insulation sheath.Be used to provide the midium voltage cable from 10 to 30kV voltage, comprise that further one contains the sheath of neutral conductor, it surrounds the insulation sheath.Power transmission cable also often is made into multicore, as three-core cable.The latter is made up of three strands of cables that twist together each other, and they are fixed together by sheath, and this sheath to small part is made by polyvinyl chloride or polyethylene.
In order to increase the service life and to increase operating reliability; known the be laid on ground or the underground power transmission cable that contain termite further have a protection sheath; this protection sheath surrounds insulation sheath or sheath; it is to make for example a kind of metal coating sheath by anti-termite or the material that not influenced by termite.
Therefore, WO95/20227 has disclosed a kind of cable, and this cable has one at last and coatedly crosses the band wound conductor of mica and have an insulating polymer layer and be embedded in the sheath of being made by the polymer that is filled with inorganic material.Apply a metal coating with the flexibility of guaranteeing cable and protection its with opposing rodent and termite, this metal coating is shaped to the metal sheaf of being made by the ripple steel band.
In the embodiment that is used for such use of their design, this power transmission cable has some shortcomings, because the supplementary protection sheath, the production of cable is very complicated with relative more expensive.
In addition, have the power transmission cable of metal coating sheath, also comprise the three-core cable of making by them, have relatively large cross section and heavier relatively, consequently storing, having when transporting and laying these cables some shortcomings.Therefore, for example, for the purpose that stores and transport, cable or three-core cable partly are wound onto on the roller, wherein during being wound on the roller, cable needs to observe the diameter of reel, this diameter is the function of cable size the and wherein useful space on roller and the maximum weight that allowed can produce out of season restriction to the length of cable section.
On the other hand, the fire-proof resin composition that typically is used for the insulation of electric wire and cable and sheath be before this known be to prepare with it by mixing with Corvic, neoprene or chlorosulfonated polyethylene rubber as the antimonous oxide of fire retardant, or prepare by antimonous oxide, a kind of chlorine fire retardant or bromine flame retardant are mixed with polyethylene, ethylene-vinyl acetate copolymer or ethylene-propylene rubber.
Because these compositions contain halogen in its base resin or fire retardant, they can produce a large amount of as hydrogen halide (hydrogen chloride gas when high temperature, bromize hydrogen gas) and the toxic gas of halogen gas (chlorine), thus can involve serious safety problem.Therefore, use the product of these compositions to be unsuitable for being applied in the place high to safety requirements, for example, subway, building, naval vessel, nuclear power station and local area network (LAN).And also having a shortcoming is that halogen gas and hydrogen halide can corrode contiguous conductor etc.
In order to improve the thermal endurance except that anti-flammability of traditional flame retardant resin composition, in the crosslinked base resin that is used in them, for example polyethylene and ethylene-propylene rubber.Chemical crosslinking and electron beam crosslinking quilt are through being usually used in this kind processing.In chemical crosslinking, under high temperature and high pressure, composition heat-treated and therefore need special pressure vessel and heating appliances with steam etc.On the other hand, electron beam crosslinking needs an electron beam emission cavity and a device.Every kind crosslinked all needs sizable cross-linking apparatus, and this has just improved cost of equipment and maintenance cost greatly, has therefore increased the production cost of composition.
About traditional cable, the serious problems that other also can occur, wherein when the internal structural element of the cable core of for example being made by polyethylene and crosslinked polyethylene is exposed in the flame, they can melt and the surface that flow to cable as water droplet, they can gasify and be on fire immediately under the high temperature atmosphere at this, so cable fire and make fire become bigger.
In addition, having the insulation that do not contain any halogen and the cable of sheath material is being poor aspect the anti-flammability than the cable that those have these components.To have the not anti-flammability of the cable of halogen-containing insulating material in order improving, need to mix a large amount of metal hydrates therein, for example aluminum trihydrate (ATH) and/or magnesium hydroxide; But this will reduce the physics and the electric property of cable.In order to overcome these shortcomings, developed power transmission cable with two-layer conductor insulation.Therefore, Swiss Patent 664230 has disclosed a kind of insulated electric conductor, and this conductor has not halogen-containing internal insulating layer and an external protection, and this internal insulating layer comprises fire retardant, halogen-containing, not crosslinked polyolefin copolymer; This external protection comprises polyamide, thermoplastics, not halogen-containing polyester elastomer or not halogen-containing aromatic-polyether.The polymer that is well known that these two insulating barriers is not really compatible to each other, consequently conductor insulation two-layer to each other can not be bonding or bonding to each other very poor, so therefore undesirable restriction is applied on the mechanical strength.And the conductor insulation that is disclosed in the power transmission cable in the Swiss Patent 664230 is not to produce with independent extrusion step.On the contrary, concerning metallic conductor, need implement in two processing steps independent of each other, its result is a kind of sizable shortcoming to economical production.
An object of the present invention is, start from the insulated electric conductor that WO95/20227 discloses, advise a kind of cable, it can resist rodent and/or termite on the one hand, and compare with known halogenated materials on the other hand, has high anti-flammability, less corrosion and the relative few cigarette of generation and more a spot of toxic gas when it burns.
This purpose reaches by a kind of cable with feature of claim 1 according to the present invention, just, have a core insulation, this core insulation produces more a spot of toxic gas and this core insulation when it burns be a kind of coextrusion thing and by internal layer and outer the composition.Internal layer is made up of not halogen-containing, flame-retardant polymer or polymeric blends, and outer at least a portion is to be made of very tough and tensile plastic coating.
Cable according to the present invention is nontoxic to the mankind, animal and insect.This means to be used to realize that the skin of protecting cable to avoid the core insulation of termite and/or rodentine infringement function does not comprise any chemical active agent, as pesticide, and described skin is a kind of mechanical protection sheath in essence.
According to the favourable embodiment of cable of the present invention obviously from dependent claims.
Can be according to the toxicity of Navel Engineering Standard Test No.NES-713 and/or the gas that measurement produces when burning according to Standard Test N.F.C.20-454, finish the toxotest of core insulation, just comprise the toxotest of the internal layer of non-halogenated polymeric material at least.
It is much lower to be worth 5 units/100g according to the average toxic unit of every 100g core insulation of the present invention than the maximum toxicity that allows.
In preferred embodiments, cable is a power transmission cable.According to the present invention, described power transmission cable has a core, and this core comprises that a plurality of Ampereconductors and this core that twist together mutually are embedded in the insulation of cylinder.
In another preferred embodiment, power transmission cable is a three-core cable, and wherein three power transmission cables twist together mutually.These cables that are used for embodiment are identical with above-mentioned power transmission cable structure in essence, and each all has a core, forms by copper stranded conductor and plastic insulation.This three-core cable is embedded in according in internal layer of the present invention and the outer cylinder insulation that constitutes.
In these cases, internal layer comprises as the aluminium hydroxide of fireproof agent and/or magnesium hydroxide with as at least a polyolefin or the polyolefin blend of polymers compositions, with skin be that very tough and tensile plastic coating and this skin comprises for example at least a portion polyethylene polymer, as high density polyethylene (HDPE) (HDPE).
Cable of the present invention satisfies industrial standard the requirement that propagation of flame and cigarette produce (or inhibition) is demonstrated low corrosivity and toxicity simultaneously.When burning, cable produces the cigarette of relatively small amount and less poison gas.Further, this cable also has satisfied for example IEC 60332-3, the performance of BS 6387 and SS299 standard.
Can be according to typical power transmission cable of the present invention in order to method production down.With the mode of co-extrusion two insulating layer of conductor are applied to successively on the copper stranded conductor of being made up of many independently lines,, are provided for forming internal layer and outer field two kinds of original materials and comprise the polymer that belongs to the above-claimed cpd kind for reaching this purpose.During extruding or afterwards, by the effect of high-power electron beam, the internal layer of conductor insulation can be by further crosslinked at least.
Divide by the function between two-layer, can be satisfied according to the overall performance distribution curve of conductor insulation of the present invention.The outer protection power transmission cable of realizing is not subjected to the function of termite and rodentine infringement.Internal layer is used in particular for realizing guaranteeing the function of the fire-retardant and electrical property of conductor insulation.
Skin does not contain fireproof agent, and the flame-retarding characteristic of total conductor insulation is provided by internal layer.Therefore, importantly make suitable volume ratio or thickness ratio between two-layer.
In further embodiment of the present invention, select internal layer and outer field polymer, make that when conductor is implemented the co-extrusion state they are bonding to each other or bond together to each other and therefore increased the anti-machinery scratch property of conductor insulation.In order further to strengthen the bonding force between two-layer, can be in addition with bulking agent and at least a internal layer polymer and/or at least a outer field compound, this bulking agent permission is crosslinked in the functional group between two-layer.
In another embodiment of the invention, select internal layer and outer field compound, pH value>4.3 that make insulation.The result is that cable has less corrosivity and the standard that can satisfy EN 50267-2-3.
Below be the suitable polymer blend that in the context of the invention, is used to form internal layer:
-polyethylene and ethylene copolymers, as ethylene/vinyl acetate (EVA), ethylene/methyl acrylate (EMA), ethylene/butyl acrylate (EBA), ethylene/ethyl acrylate (EEA), ethylene-propylene rubber (EPR), ethylene propylene diene rubber (EPDM);
-Natene, as, density<0.920g/cm had 3Very low density polyethylene (VLDPE);
-based on EVA, EMA, EBA, EEA, EPR, the maleic anhydride of EPDM or PE (MAH) terpolymer; With
-based on EVA, EMA, EBA, EEA, EPR, the glycidyl methacrylate of EPDM or PE (GMA) terpolymer.
The original material that is used to form internal layer has, as a kind of above-mentioned polymer or at least two kinds of mixtures that such polymer is formed of basis.
Except at least a polymer, inner layer material comprises a large amount of not halogen-containing fireproof agents, as, aluminium hydroxide or magnesium hydroxide and than minor amounts of additives, as antioxidant, hydrolysis stabilizer, processing aid, crosslinking agent and coupling agent.
The guidance prescription of inner layer material can be defined as follows:
The polymeric blends of 30-40 weight %
The aluminium hydroxide (ATH) of 40-70 weight %
The additive of 0-10 weight %
Skin is made up of very tough and tensile plastic coating.What show below is to be specially adapted to form outer field material in the present invention:
-very tough and tensile polyester elastomer, as polyether-polyester, example is Hytrel (Du Pont);
-very tough and tensile polyethylene such as high density polyethylene (HDPE) (HDPE); With
-poly copolymer and polymeric blends.
The example of HDPE is as follows:
?????????HDPE Density-melt flow index (190/2.16)
????Lupolen?6021D ????HDPE?0.960-0.2
????Lupolen?6031M ????HDPE?0.964-8.0
????NCPE?1101 ????HDPE?0.965-7.5
????Vestolen?A6013 ????HDPE?0.959-2.0
????Vesolen?A6012 ????HDPE?0.958-0.9
If skin is made by polyethylene, the latter has 0.9g/cm at least 3Density, 0.92g/cm at least for example 3Density and preferably be 0.93g/cm at least 3Density.
Be used to form outer field original material and comprise, the polymer in being selected from one of these two groups as solvent a kind of.But be used for outer field original material also can be at least two kinds of mixture of polymers that are selected from these groups.
Further, also can comprise the additive of relatively small amount according to the skin of conductor insulation of the present invention, as antioxidant, hydrolysis stabilizer, processing aid and crosslinking agent.
According to the present invention, at least a internal layer and/or outer field polymer can for example be used the dosage of 10-25 millirad (Mrad) by crosslinking with radiation.
It is pointed out that and be used for only representing that according to the above-mentioned prescription of conductor insulation of the present invention a kind of selection and this prescription of several possibility embodiments can carry out the change of various aspects in the context of the present invention herein.

Claims (10)

1. the flame retardant cable that has the protection sheath of opposing rodent and termite; this cable has a core and a core one insulation; it is characterized in that: should insulation produce the coextrusion thing that few toxic gas and this insulation are made up of an internal layer and a skin in when burning; this internal layer is made up of not halogen-containing flame-retardant polymer; it is used in particular for realizing guaranteeing the function of the fire-retardant and electrical property of this insulation; made by tough and tensile plastic coating with this skin to small part, it is used for realizing protecting cable to avoid termite and/or rodentine infringement.
2. according to the cable of claim 1, it is characterized in that this skin does not comprise activator, for example pesticide is avoided termite and/or rodentine infringement with the protection cable.
3. according to the cable of claim 1 or 2, it is characterized in that the measured poison exponent of this insulation for less than 5 units/100 grams, therefore demonstrates hypotoxicity.
4. according to each cable in the claim 1 to 3, it is characterized in that it is the power transmission cable that a kind of that have an Ampereconductors and this Ampereconductors is insulated encirclement.
5. according to the power transmission cable of claim 4, it is characterized in that internal layer has as the aluminium hydroxide of fireproof agent and/or magnesium hydroxide with as at least a polyolefin or the polyolefin blend of polymers compositions.
6. according to the power transmission cable of claim 4 or 5, it is characterized in that this skin to small part is to be made by tough and tensile polyester elastomer and/or tough and tensile polyethylene.
7. according to the power transmission cable of claim 6, its ectomesoderm comes down to be made by tough and tensile polyethylene, it is characterized in that this poly density is 0.9g/cm at least 3, for example be 0.92g/cm at least 3And preferably be 0.93g/cm at least 3
8. according to each power transmission cable in the claim 4 to 7, it is characterized in that internal layer and/or the outer bulking agent that is used to increase bonding strength that also comprises.
9. according to each power transmission cable in the claim 4 to 8, it is characterized in that internal layer and/or skin are crosslinked.
10. according to each power transmission cable in the claim 4 to 9, it is characterized in that pH value>4.3 of insulating.
CN 02120181 2001-03-02 2002-03-01 Flame retardant cable with protective sheath against rodents and/or termites Expired - Fee Related CN1224058C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
EP01810217.8 2001-03-02
EP01810217A EP1236764A1 (en) 2001-03-02 2001-03-02 Flame-retardant cable with a protection-shield rodents and/or termites

Publications (2)

Publication Number Publication Date
CN1379412A true CN1379412A (en) 2002-11-13
CN1224058C CN1224058C (en) 2005-10-19

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CN 02120181 Expired - Fee Related CN1224058C (en) 2001-03-02 2002-03-01 Flame retardant cable with protective sheath against rodents and/or termites

Country Status (4)

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EP (1) EP1236764A1 (en)
CN (1) CN1224058C (en)
MY (1) MY145309A (en)
SG (1) SG112827A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101633756B (en) * 2009-05-22 2012-02-08 上海凯波特种电缆料厂有限公司 Physical termite-proof high hard sheath material and preparation method thereof
CN105139941A (en) * 2012-11-19 2015-12-09 日立金属株式会社 Non-halogen multilayer insulation wire
CN111674005A (en) * 2020-05-26 2020-09-18 深圳市特发信息股份有限公司 Double-layer sheath optical cable and preparation method thereof

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH708133B1 (en) * 2013-06-03 2017-06-30 Leoni Studer Ag Electric cables, in particular for solar or wind power plants.
CH709972B1 (en) 2014-08-11 2018-12-14 Studer Christoph Electrical cable.

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3537221A1 (en) * 1985-10-17 1987-04-23 Siemens Ag FLAME RETARDANT AND HALOGEN-FREE TRAINED INSULATION
GB2190384A (en) * 1986-05-12 1987-11-18 Exxon Chemical Patents Inc Halogen free flame retardant compositions
US5288785A (en) * 1993-06-14 1994-02-22 Union Carbide Chemicals & Plastics Technology Corporation Low voltage power cables
JPH09216971A (en) * 1996-02-09 1997-08-19 Fujikura Ltd Flame-retardant resin composition and cable
CA2297155C (en) * 1997-07-23 2006-09-12 Pirelli & C. S.P.A. Low-smoke self-extinguishing cable and flame-retardant composition used therein
EP1102282A1 (en) * 1999-11-19 2001-05-23 Studer Draht-und Kabelwerk AG Electrical cable

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101633756B (en) * 2009-05-22 2012-02-08 上海凯波特种电缆料厂有限公司 Physical termite-proof high hard sheath material and preparation method thereof
CN105139941A (en) * 2012-11-19 2015-12-09 日立金属株式会社 Non-halogen multilayer insulation wire
US9530536B2 (en) 2012-11-19 2016-12-27 Hitachi Metals, Ltd. Non-halogen multilayer insulated wire and method for producing the same
CN111674005A (en) * 2020-05-26 2020-09-18 深圳市特发信息股份有限公司 Double-layer sheath optical cable and preparation method thereof

Also Published As

Publication number Publication date
SG112827A1 (en) 2005-07-28
EP1236764A1 (en) 2002-09-04
MY145309A (en) 2012-01-13
CN1224058C (en) 2005-10-19

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