CN1357027A - Flameproof extrudates and flameproof moulded bodies produced by means of pressing methods - Google Patents

Flameproof extrudates and flameproof moulded bodies produced by means of pressing methods Download PDF

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CN1357027A
CN1357027A CN99814549A CN99814549A CN1357027A CN 1357027 A CN1357027 A CN 1357027A CN 99814549 A CN99814549 A CN 99814549A CN 99814549 A CN99814549 A CN 99814549A CN 1357027 A CN1357027 A CN 1357027A
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weight part
extrudate
thermoplastic composition
weight
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H·马格尔斯特德特
H·L·韦贝尔
R·施帕茨
K·R·斯塔尔克
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Bayer AG
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/14Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract

The invention relates to flameproof extrudates, especially films, sheets and cable sheaths, with a polyalkylene terephthalate and pentabrombenzyl polyacrylate (PBBPA) base. The inventive extrudates have an improved breaking stress and elongation at break, improved electrical properties and an improved surface finish.

Description

Fire prevention extrudate and the fireproof molded articles of producing by compression moulding
The present invention relates to based on polyalkylene terephthalates and polyacrylic acid pentabromobenzyl ester (PBBPA), have the tear strength of improvement and tear fire prevention extrudate, especially film, sheet material and the electric wire coatings of elongation (rupture stress and extension at break), electrical property and surface quality.
For example can know for 80 (1990) the 3rd~4 pages, can make plastics, have fire performance as thermosetting resin, elastomerics, polymeric amide, polycarbonate etc. by using halohydrocarbon from document Kunststoffe (plastics).
Has good fire-resistant effect though contain the plastic components of halohydrocarbon as can be seen from above-mentioned reference, but owing to wherein used the Halogen fire-proof additive, so its surface quality is relatively poor, therefore can not produce fireproof membrane or the very thin moulded product of wall thickness from PBT.
That EP-A 344 700 has narrated is single-and polyacrylic acid pentabromobenzyl ester and as the purposes of thermoplastic resin fireproofing agent.But there are not to describe the extrudate with the performance that requires, for example film and sheet material in the document.
The purpose of this invention is to provide based on polyalkylene terephthalates and a kind of commercially available inexpensive thereby be the fire prevention extrudate of economic fireproofing agent, as film, sheet material and electric wire coatings, this extrudate has the tear strength of the electrical property of great surface quality, improvement and improvement and tears elongation (rupture stress and extension at break), and can be from thermoplastic composition with simple method conventional art, for example method productions such as extrusion molding, blowing, pressing mold.
Have now found that, with compression moulding production based on polyalkylene terephthalates and contain the extrudate (film, sheet material and electric wire coatings) of polyacrylic acid pentabromobenzyl ester (PBBPA) and moulded product has excellent surface quality and good flowability, has extraordinary fire performance simultaneously, and high tear strength and tear elongation (rupture stress and extension at break), its electrical property excellence, other performance is also good, and thermoplastic matrix is not damaged yet.Of the present inventionly be that further this thermoplastic composition based on polyalkylene terephthalates and PBBPA can be with good method, for example be processed into extrudate (film, sheet material and electric wire coatings), and be processed into moulded product by compression moulding by methods such as extrusion molding, blowing, loom involve.Extrudate (film, sheet material and electric wire coatings) and the moulded product produced with compression moulding according to the present invention can adopt conventional art, and for example deep-draw is further processed, and print and/or laser beam marking.
The invention provides moulded product and the extrudate produced by compression moulding, especially film, sheet material and electric wire coatings, these products are all based on the thermoplastic composition that contains following component:
A) 55-97.7 weight part, preferred 60-95.5 weight part, the polyalkylene terephthalates of 70-95 weight part especially,
B) 2-30 weight part, preferred 3-25 weight part, the polyacrylic acid pentabromobenzyl ester of 4-20 weight part especially,
C) 0.3-12 weight part, preferred 0.5-10 weight part, especially the antimony compounds of 1-8 weight part and
D) polycarbonate of 0-90 weight part and/or polyestercarbonate,
A wherein)+B)+C)+D) summation is 100, and the polyalkylene terephthalates of maximum 10 weight parts can replace with polyolefine.
Extrudate (film, sheet material and electric wire coatings) and can be with the moulded product of compression moulding production from containing said components A) to D) thermoplastic composition obtain.The characteristics of this thermoplastic composition be have good fire resistance properties, thermoplastic matrix is not damaged, and also has the electrical property of great surface quality and improvement simultaneously, and because its good flowability, thereby is particularly suitable for producing film and sheet material.
The thermoplastic composition that the present invention also relates to contain said components is used to produce fire prevention extrudate (film, sheet material and electric wire coatings) that performances such as extension at break, rupture stress and surface quality make moderate progress and the purposes of the fireproof molded articles produced with compression moulding.
Term " film " is often referred to can rolled-up material, and sheet material is inflexible normally then, therefore can not roll.
Film in the scope of the invention generally has<1200 μ m, preferred 25-1000 μ m, the especially thickness of 50-850 μ m.
Sheet material in the scope of the invention generally has several centimetres of 1.2mm-, preferred 1.2mm-4cm, the especially thickness of 1.2mm-2.5cm.
Component A
Polyalkylene terephthalates (component A) in the scope of the invention is the reaction product of aromatic dicarboxylic acid or its reactive derivatives (for example dimethyl ester or acid anhydride) and aliphatic series, cyclic aliphatic or araliphatic glycol, and the mixture of these reaction product.
Preferred polyalkylene terephthalates can be passed through currently known methods (Kunststoff-Handbuch (plastics handbook) from terephthalic acid (or its reactive derivatives) and the aliphatic series or the cycloaliphatic diol that contain 2-10 carbon atom, the VIII volume, the 695th page is risen, Karl-Hanser publishing company, Munich, 1973) preparation.
Preferred polyalkylene terephthalates contains and accounts at least 80 moles of % of dicarboxylic acid, the terephthalic acid group of preferred 90 moles of % and account at least 80 moles of % of diol component, the ethylene glycol of preferred 90 moles of % and/or 1,4-butyleneglycol group or itself and 1, the mixture of 4-cyclohexanediol.
Preferred polyalkylene terephthalates is except that containing the terephthalic acid group, also can contain other aromatic dicarboxylic acid group that contains 8-14 carbon atom of 20 moles of % at the most or contain the aliphatic dicarboxylic acid group of 4-12 carbon atom, for example phthalic acid, m-phthalic acid, 2,6-naphthalic acid, 4,4 '-group of diphenyl dicarboxylic acid, succsinic acid, hexanodioic acid, sebacic acid, nonane diacid, hexamethylene ring oxalic acid.
Preferred polyalkylene terephthalates is removed and is contained ethylene glycol and/or 1, outside the 4-butyleneglycol group, also can contain other aliphatic diol that contains 3-12 carbon atom of 20 moles of % at the most or contain the group of the cycloaliphatic diol of 6-21 carbon atom, for example, 1, ammediol, 2-ethyl-1, ammediol, neopentyl glycol, 1, the 5-pentanediol, 1, the 6-hexylene glycol, 1, the 4-cyclohexanediol, 1, the 4-cyclohexanedimethanol, 3-methyl-2, the 4-pentanediol, 2-methyl-2, the 4-pentanediol, 2,2,4-trimethylammonium-1,3-pentanediol and-1,6,2-ethyl-1, the 3-hexylene glycol, 2,2-diethyl-1, ammediol, 2, the 5-hexylene glycol, 1,4-two (beta-hydroxy oxyethyl group)-benzene, 2,2-two (4-hydroxy-cyclohexyl)-propane, 2,4-dihydroxyl-1,1,3,3-tetramethyl--tetramethylene, 2,2-two (3-beta-hydroxy ethoxyl phenenyl) propane and 2, (DE-OS 2407674 for the group of 2-two (4-hydroxypropyl phenyl)-propane, 2407776,2715932).
Can by add three of relatively small amount-or tetravalent alcohol or three-or the quaternary carboxylic acid make polyalkylene terephthalates branching, described in DE-OS 1900270 and US-A 3692744, the example of preferred branching agent is 1,3,5-benzenetricarboxylic acid, trimellitic acid, trimethylolethane and TriMethylolPropane(TMP) and tetramethylolmethane.
Suggestion is used and is accounted for the acid constituents branching agent of 1 mole of % at the most.
Only particularly preferably be from terephthalic acid and reactive derivatives (for example its dialkyl) thereof and be selected from ethylene glycol, 1,4-butyleneglycol and 1, the polyalkylene terephthalates of the glycol of 4-cyclohexanediol or its mixture (poly terephthalic acid ethylene glycol and butanediol ester) preparation, and the mixture of this class polyalkylene terephthalates.
Preferred polyalkylene terephthalates also is that especially preferred copolyester is poly terephthalic acid (ethylene glycol/1, a 4-butyleneglycol) ester from least 2 kinds of above-mentioned acid constituentss and/or from the copolyester of at least 2 kinds of above-mentioned alkoxide components preparations.
The limiting viscosity that is preferably used as the polyalkylene terephthalates of component A is generally about 0.4-1.5dl/g, and preferred 0.5-1.3dl/g all measures in phenol/orthodichlorobenzene (1: 1 weight part) mixed solvent of 25 ℃ in all cases.
B component
Polyacrylic acid pentabromobenzyl ester is normally known, and is described in, for example among the EP-A 344700.This product is commercially available (Dead Sea bromine group company, Beer Sheva, Israel).
PBBPA also can carry out in-situ preparing (EP-A 344700) by the pentabromobenzyl mono acrylic ester is joined in the thermoplastic composition.
Component C
Preferred antimony compounds is ANTIMONY TRIOXIDE SB 203 99.8 PCT and/or antimony pentaoxide, and these are compound known normally.
Component D
The preferable amount of polycarbonate accounts for the 0-75 weight part of moulding compound total amount.
The particularly preferred add-on of polycarbonate is the 20-70 weight part of moulding compound total amount.
Aromatic polycarbonate and/or the aromatic polyestercarbonates according to the component D that are suitable for according to the present invention are known in the document, maybe can be by known method preparation in the document (for the preparation of aromatic polycarbonate, can consult, Schnell for example, " chemistry of polycarbonate and physics ", Interscience publishing company, 1964 and DE-AS 1495625, DE-OS 2232877, DE-OS 2703376, DE-OS 2714544, DE-OS 3000610, DE-OS3832396; For the preparation of aromatic polyestercarbonates, can consult, for example DE-OS3077934).
The preparation of aromatic polycarbonate, for example carry out as follows: make dihydric phenols compound and carbonyl halide, preferred phosgene, and/or with aromatic dicarboxylic acid and two carboxylic acid halides, two carboxylic acid halides of preferred benzene dicarboxylic acid react according to interfacial, randomly use chain terminator, for example monohydric phenol, and randomly use and contain three-functionality-degree or the more branching agent of polyfunctionality, for example trihydric phenol or tetrahydric phenol.
The dihydric phenol that is used to prepare aromatic polycarbonate and/or aromatic polyestercarbonates is the dihydric phenol of formula (I) preferably:
Figure A9981454900071
Wherein
A 1Represent singly-bound, C 1-C 5Alkylidene group, C 2-C 5Inclined to one side alkylidene group, C 5-C 6Inclined to one side cycloalkylidene ,-O-,-SO-,-CO-,-S-,-SO 2-, C 6-C 12Arylidene, this arylidene can randomly contain heteroatomic aromatic ring with other and condense, or the group shown in the following formula (II):
Figure A9981454900072
Or the group shown in the following formula (III):
Figure A9981454900073
B is C independently of one another 1-C 8Alkyl, preferred C 1-C 4Alkyl, methyl especially, halogen, preferred chlorine and/or bromine, C 6-C 10Aryl, preferred phenyl, C 7-C 12Aralkyl, phenyl-C 1-C 4Alkyl, preferred benzyl,
X is 0,1 or 2 independently of one another,
P is 1 or 0, and
R 6And R 7Can individually select each Z, and be hydrogen or C independently of one another 1-C 6Alkyl, preferred hydrogen, methyl and/or ethyl,
Z represents carbon, and
M represents the integer of 4-7, and preferred 4 or 5,
Its condition is at least one Z atom,
R 6And R 7Be alkyl simultaneously.
Preferred dihydric phenol be quinhydrones, resorcin(ol), 4,4 '-dihydroxybiphenyl, two (hydroxyphenyl)-C 1-C 5Paraffinic hydrocarbons, two (hydroxyphenyl)-C 5-C 6Naphthenic hydrocarbon, two (hydroxyphenyl) ether, two (hydroxyphenyl) sulfoxide, two (hydroxyphenyl) ketone, two (hydroxyphenyl) sulfone and α, α-two (hydroxyphenyl)-di-isopropyl-benzene, and their bromination and/or chlorating derivatives on nuclear.
The example of preferred dihydric phenol is 4,4 '-xenol, dihydroxyphenyl propane, 2,4-two (4-hydroxy phenyl)-2-methylbutane, 1,1-two (4-hydroxy phenyl)-hexanaphthene, 1,1-two (4-hydroxy phenyl)-3,3,5-trimethyl-cyclohexane, 4,4 '-dihydroxybiphenyl thioether, 4,4 '-dihydroxybiphenyl base sulfone and they two-and tetrabormated or chlorinated derivatives, for example 2,2-two (3-chloro-4-hydroxy phenyl)-propane, 2,2-two (3,5-two chloro-4-hydroxy phenyls)-propane or 2,2-two (3,5-two bromo-4-hydroxy phenyls)-propane.
Particularly preferably be 2,2-two (4-hydroxy phenyl)-propane (dihydroxyphenyl propane).
Dihydric phenol can use separately or use with the form of mixtures of any hope.
Dihydric phenol is known in the document, perhaps can make by the currently known methods in the document.
The chain terminator that is applicable to the preparation thermoplastic aromatic polycarbonate is, for example phenol, para-chlorophenol, p-tert-butylphenol or 2,4, the 6-tribromophenol, and long chain alkylphenol, as according to DE-OS 2842005 4-(1, the 3-tetramethyl butyl) phenol, or total carbon atom number is an alkylphenol or the dialkyl phenol of 8-20 in the alkyl substituent, as 3, the 5-DI-tert-butylphenol compounds, to isooctyl phenol, to tert-octyl phenol, to dodecyl phenol and 2-(3,5-dimethyl heptyl)-phenol and 4-(3,5-dimethyl heptyl)-phenol.Total mole number in dihydric phenol used in a certain particular case is a benchmark, the general 0.5 mole of %~10 mole % of the consumption of chain terminator.
Thermoplastic aromatic polycarbonate's the molecular-weight average (M that records with ultracentrifuge method or light scattering method for example w) be 10,000-200,000, be preferably 20,000-80,000.
The thermoplastic aromatic polycarbonate can carry out branching with currently known methods, preferably is the three-functionality-degree of the 0.05-2.0 mole % of used dihydric phenol total amount or the compound of polyfunctionality more by adding its amount, and the compound that for example contains 3 or more a plurality of phenolic group carries out branching.
Homo-polycarbonate and Copolycarbonate all are suitable for.For preparation according to the present invention as for the Copolycarbonate of component A, also can use 1-25 weight %, the polydiorganosiloxane that contains bis (hydroxy-aromatic) oxygen cardinal extremity base of preferred 2.5~25 weight % (total amount in used dihydric phenol is a benchmark).This compounds is known method preparation in known (seeing also for example United States Patent (USP) 3 419 634) or the available document.The preparation that contains the Copolycarbonate of polydiorganosiloxane is described in, for example among the DE-OS 3 334 782.
Preferred polycarbonate, except the homo-polycarbonate of dihydroxyphenyl propane, also have dihydroxyphenyl propane with account for the dihydric phenol total mole number at the most 15 moles of % remove as preferably or especially preferred and those dihydric phenols that mention, especially 2, the Copolycarbonate of the dihydric phenol beyond 2-two (3,5-two bromo-4-hydroxy phenyls)-propane.
Be used to prepare aromatic polyestercarbonates aromatic dicarboxylic acid two carboxylic acid halides preferably m-phthalic acid, terephthalic acid, biphenyl ether 4,4 '-dicarboxylic acid and 2, the diacid chloride of 6-naphthalene dicarboxylic acids.
Particularly preferably be 1: 20-20: the mixture of 1 the m-phthalic acid and the diacid chloride of terephthalic acid.
In the preparation polyestercarbonate, the carboxylic acid halides of carbonic acid, preferred phosgene are also simultaneously as two functional acid derivatives.
As the chain terminator used of preparation aromatic polyestercarbonates, except already mentioned monohydric phenol, also the row of consideration be their chlorine carbonates and aromatic monocarboxylate's acyl chlorides, they can be randomly by C 1-C 22Alkyl or replaced, and aliphatic C by halogen 2-C 22The acyl chlorides of monocarboxylic acid.
In all cases, the consumption of chain terminator is 0.1-10 mole %, under the situation of phenols chain terminator, based on the mole number of dihydric phenol, and under the situation of monocarboxylic acid acyl chlorides chain terminator, then based on the mole number of dicarboxylic acid diacid chloride.
Aromatic polyestercarbonates also can contain the aromatic hydroxycarboxylic acids that joins wherein.
Aromatic polyestercarbonates can be a line style, also can be by currently known methods branching (can consult DE-OS 2 940 024 and DE-OS 3 007 934 in this respect equally).
As branching agent, can use the carboxylic acid chloride that for example has 3 or more a plurality of functionality, for example 1,3,5-benzenetricarboxylic acid three acyl chlorides, cyanogen urea acid three acyl chlorides, 3,3 ', 4,4 '-benzophenone tetracarboxylic acid four acyl chlorides, 1,4,5,8-naphthalene tetracarboxylic acid four acyl chlorides or 1,2,4,5-pyromellitic acid four acyl chlorides, its consumption are 0.01~1.0 mole of % (is benchmark in used dicarboxylic acid diacid chloride), or have the phenolic compound of 3 or more a plurality of functionality, Phloroglucinol for example, 4,6-dimethyl-2,4,6-three (4-hydroxy phenyl)-heptene, 2,4,4-dimethyl-2,4,6-three (4-hydroxy phenyl)-heptane, 1,3,5-three (4-hydroxy phenyl)-benzene, 1,1,1-three (4-hydroxy phenyl)-ethane, three (4-hydroxy phenyl)-phenylmethanes, 2,2-two (4,4-two (4-hydroxy phenyl)-cyclohexyl)-propane, 2,4-two (4-hydroxy phenyl-sec.-propyl)-phenol, four (4-hydroxy phenyl) methane, 2,6-two (2-hydroxy-5-methyl base-benzyl)-4-methyl-phenol, 2-(4-hydroxy phenyl)-2-(2, the 4-dihydroxy phenyl)-propane, four (4-(4-hydroxy phenyl-sec.-propyl)-phenoxy group)-methane, 1,4-two (4,4 '-two (hydroxyl triphenyl)-methyl)-benzene, its consumption are that benchmark is counted 0.01~1.0 mole of % with used dihydric phenol.The phenols branching agent can use with dihydric phenol when beginning, and the acyl chlorides branching agent can add together with diacid chloride.
The content of carbonate structural unit can change on demand in the Celanex carbonic ether.
In ester group and carbonate group summation is benchmark, and the content of carbonate group preferably is up to 100 moles of %, more preferably is up to 80 moles of %, especially preferably is up to 50 moles of %.
Ester that is comprised in the aromatic polyestercarbonates and carbonic ether can block form or the random distribution mode be present in the polycondensation product.
Relative nature viscosity (the η of aromatic polyestercarbonates Phase) be 1.18-1.4, preferred 1.22-1.3 (measured at 25 ℃) to the solution of 0.5g polyestercarbonate in the 100ml methylene dichloride.
Thermoplastic aromatic polycarbonate and polyestercarbonate can use separately or use with each other any desired mixture.
Aromatic polycarbonate can prepare by currently known methods, for example carries out melt transesterification by corresponding bis-phenol and diphenyl carbonate, and prepares from the bis-phenol photoreactive gas in solution.Solution can be homogeneous phase (pyridine method) or heterogeneous (two-phase interface method) (see also H.Schnell, " chemistry of polycarbonate and physics ", Polymer Reviews, IX volume, the 33rd page and below, Interscience publishing company, 1964).
The molecular-weight average M of aromatic polycarbonate wBe generally about 10,000-200,000, preferred 20,000-80,000 (calculating with gel chromatography proofreading and correct the back in advance).
Copolycarbonate in the scope of the invention is polydiorganosiloxane-polycarbonate block copolymer especially, its molecular-weight average M wBe about 10,000-200,000, preferred 20,000-80,000 (after proofreading and correct in advance, calculating) with gel chromatography, aromatic carbonate structural unit content is about 75-97.5 weight %, preferred 85-97 weight %, polydiorganosiloxane structural unit content is about 25-2.5 weight %, preferred 15-3 weight %, this segmented copolymer is from containing α, ω-two-hydroxyl aryloxy end group and polymerization degree P nBe 5-100, the polydiorganosiloxane feedstock production of preferred 20-80.
Polydiorganosiloxane-polycarbonate block copolymer also can be a kind of mixture of polydiorganosiloxane-polycarbonate block copolymer and the traditional thermoplastic poly carbonic ether that does not contain polysiloxane, and the total content of polydiorganosiloxane structural unit is about 2.5-25 weight % in this mixture.
This polydiorganosiloxane-polycarbonate block copolymer is characterised in that in its polymer chain and contains aromatic carbonate structural unit (1) on the one hand, contains the polydiorganosiloxane of aryloxy end group (2) on the other hand: Wherein:
Ar is the aryl identical or different with bis-phenol,
R and R 1Can be identical or different, represent straight chained alkyl, branched-alkyl, alkenyl, halo straight chained alkyl, halo branched-alkyl, aryl or halogenated aryl, but preferable methyl, and
Two organosiloxy unit n=a+b+c are 5-100, preferred 20-80.
Alkyl in the top formula (2) is, for example C 1-C 20Alkyl, above alkenyl in the formula (2) be C for example 2-C 6Alkenyl; Aryl in the top formula (2) is C 6-C 14Aryl.Halo is meant partially or completely chloro, bromo or fluoro in the top formula.
The example of alkyl, alkenyl, aryl, haloalkyl and halogenated aryl is methyl, ethyl, propyl group, normal-butyl, the tertiary butyl, vinyl, phenyl, naphthyl, chloromethyl, perfluoro butyl, perfluoro capryl and chloro-phenyl-.
This polydiorganosiloxane-polycarbonate block copolymer is known, for example can consult US-PS 3 189 662, US-PS 3 821 325 and US-PS 3 832 419.
Preferred polydiorganosiloxane-polycarbonate block copolymer prepares as follows: make and contain α, polydiorganosiloxane and other dihydric phenol one of ω-two hydroxyl aryloxy end groups react, randomly follow with using the constant branching agent, for example (see also H.Schnell about this respect by the preparation of two-phase interface method, " chemistry of polycarbonate and physics ", PolymerRev. IX rolls up, the 27th page is risen, Interscience publishing company, New York, 1964), in all cases, the ratio of two sense phenols reactants should be selected like this, makes aromatic carbonate structural unit and the unitary content of two organosiloxies regulation according to the invention in the product.
This α that contains, the polydiorganosiloxane of ω-two hydroxyl aryloxy end groups is known, for example can consult US 3 419 634.
Thermoplastic composition can contain 10 weight parts at the most, especially the polyolefine of 1-8 weight part (is benchmark in gross weight 100 weight parts).The polyolefine that is fit to is the polymkeric substance of aliphatic unsaturated hydrocarbon such as ethene, propylene, butylene or iso-butylene.This polymkeric substance is by traditional method, and for example radical polymerization prepares its molecular-weight average M w(using gel chromatography) is 3,000-3,000,000.High pressure and low pressure polyolefine all can use.Preferably polyethylene and polypropylene.
This moulding compound can contain nucleator, as little talcum.This moulding compound also can contain conventional additive, as lubricant, releasing agent, processing stabilizers and anti-drops (for example tetrafluoroethylene) and tinting material and pigment.
Sheet material with extrusion molding or compression moulding production can be the assembly of electronics department, wishes to have good electrical properties, also wish to have good fire resistance properties and good mobile and high surface quality simultaneously, and thermoplastic matrix is not damaged.
Therefore, the having of use, for example parts of cabinet parts, patch board and lamp socket and automotive field.
Film by this moulding compound production can be used for electronics department equally, and this film wishes to have good fire resistance properties and good electrical properties, and thermoplastic matrix is not damaged.
Electric wire coatings can be used for, for example electronic applications and automobile making, and this coating wishes to have good fire resistance properties, the thermostability of high-caliber electrical property, good chemical resistance energy and height, and thermoplastic matrix can not be damaged.
With regard to producing film, sheet material and electric wire coatings, each component can be mixed, carry out compounding in common mode at about 260 ℃~320 ℃ with a forcing machine then.
Embodiment
The test method of test moulded product is described
Combustion test is carried out according to UL 94 (IEC 707)
Proof bend test is carried out according to ISO 178
Melt volume-flow rate (volumetric flow index) is carried out according to ISO 1133
Table 1
Electrical property is pressed following mensuration:
Electrical property Test conditions Unit Standard Test sample
Relative permittivity (specific inductivity) ??100Hz ??IEC?250 Garden sheet 80 * 2
Relative permittivity (specific inductivity) ??1MHz ??IEC?250 Garden sheet 80 * 2
The dielectric volume specific resistance Ohm-cm ??IEC?93 Garden sheet 80 * 2
The specific surface resistivity rate Ohm ??IEC?93 Garden sheet 80 * 2
Dielectric strength ??kV/mm ??IEC?243-1 Garden sheet 118 * 2
Tracking index Testing liquid A Step ??IEC?112 Garden sheet 118 * 4
With forcing machine under common condition in embodiment indicated component mix, and carry out compounding, in injection moulding machine, under traditional PBT processing conditions (about 260 ℃ of composition temperature), mixing material is processed into sample then.
Test the performance of each sample.
Used polyacrylic acid pentabromobenzyl ester (PBB-PA) is Eurobrom FR 1025, by the Eurobrom B.V company production of Dutch Rijswijk.
According to embodiments of the invention 1
79.0 weight % polybutylene terephthalate (PBT)
(relative nature viscosity 1.707-1.153, T=25 ℃ 0.5
The % ratio of mixture is the molten of the phenol of 1: 1 weight part and orthodichlorobenzene
Measure in the liquid)
15.0 weight % PBB-PA
5.2 weight % ANTIMONY TRIOXIDE SB 203 99.8 PCT
0.8 weight % additive is according to embodiments of the invention 279.0 weight % polybutylene terephthalates (PBT)
(relative nature viscosity 1.834-1.875, T=25 ℃ 0.5
The % ratio of mixture is the molten of the phenol of 1: 1 weight part and orthodichlorobenzene
Measure in the liquid) 15.0 weight % PBB-PA5.2 weight % ANTIMONY TRIOXIDE SB 203 99.8 PCT, 0.8 weight % additive comparative example, 379.2 weight % polybutylene terephthalates (PBT)
(relative nature viscosity 1.707-1.153, T=25 ℃ 0.5
The % ratio of mixture is the molten of the phenol of 1: 1 weight part and orthodichlorobenzene
Measure in the liquid) 15.0 weight % epoxidation tetrabromo-bisphenols, 5.0 weight % ANTIMONY TRIOXIDE SB 203 99.8 PCT, 0.8 weight % additive comparative example, 480.7 weight % polybutylene terephthalates (PBT)
(relative nature viscosity 1.643-1.705, T=25 ℃ 0.5
The % ratio of mixture is the molten of the phenol of 1: 1 weight part and orthodichlorobenzene
Measure in the liquid) 13.5 weight % ethylidene-two-tetrabromo phthalimide 5.0 weight % ANTIMONY TRIOXIDE SB 203 99.8 PCT 0.8 weight % additive is according to embodiments of the invention 591.4 weight % polybutylene terephthalates (PBT)
(relative nature viscosity 1.707-1.153, T=25 ℃ 0.5
The % ratio of mixture is the molten of the phenol of 1: 1 weight part and orthodichlorobenzene
Measure in the liquid) 6.0 weight % PBB-PA1.8 weight % ANTIMONY TRIOXIDE SB 203 99.8 PCT, 0.8 weight % additive
Table 2 (result)
The Flameproof thermoplastic moulding compound
Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Embodiment 5
Performance Standard Unit According to the present invention According to the present invention Contrast Contrast According to the present invention
Relative permittivity 100Hz IEC?250 3.5 Not test Not test 3.4 Not test
Relative permittivity 1MHz IEC?250 3.5 Not test 3.2 3.2 Not test
The dielectric volume specific resistance IEC?93 Ohm-centimetre 4.5E+16 Not test >10 15 >10 13 Not test
The specific surface resistivity rate IEC?93 Ohm 1.1E+17 Not test >10 15 >10 13 Not test
Dielectric strength IEC?243 kV/mm 49 Not test 28 28 Not test
Combustion test UL?94
??3.2mm Grade V0 V0 V0 V0 V0
??1.6mm Grade V0 V0 V0 V0 V2
??0.8mm Grade V0 V0 V0 V0 Not test
??0.4mm Grade V0 V0 Can't make Can't make Not test
Proof bend test ISO?178
Flexural strength MPa 100 100 95 90 95
Flexural elongation 5.5 5.6 5.5 5.0 7.5
Modulus in flexure MPa 2800 2800 2700 2700 2600
MVR 260 ℃/2.16 kg load ISO?1133 cm 3/10 mim 22 17 15 * 20 19
Tracking index IEC?112 Step 500 500 250 375 600
*Comparative example 3 and embodiment 1 and 5 contrasts.
The sample that data declaration is made by moulding compound of the present invention in the table is compared with control sample has obviously the better mechanical property of creep-resistant property, comparable or better flowability (MVR) and higher level.Also can be processed into the thick sample of thin-walled according to composition of the present invention, and in combustion test, reach especially good performance.It is the sample of 0.4mm that comparative example 3 and 4 can't be processed into the thickness of describing according to combustion test.
Film can be mixed and be processed into to listed component also under conventional P BT processing conditions (about 250 ℃ of composition temperature) in the film forcing machine.
The test method of testing film is described
Combustion test is carried out according to UL 94 (IEC 707).
Test according to UL 94V and UL 94 VTM can be used for film.Among the UL 94 the 8.1st and 11.1 joint has pointed out to select the standard of test method.
Tension test is carried out according to ISO 1184.
Having produced thickness is the film of the present invention of 0.1mm~0.8mm, and carries out the combustion test test according to UL 94.
Be processed into the embodiment 1 of film according to the present invention
When thickness is 0.6mm, in test, reach V-0 according to UL 94V.When thickness is 0.1mm, carry out UL 94 VTM test, the result is VTM-0.
According to embodiments of the invention 2
Produced thickness and be 0.125mm-0.75mm according to film of the present invention, and carried out the combustion test test by UL94.
Table 3 combustion test result (embodiment 2)
Thickness/mm Test method
UL?94V ?UL?94?VTM
??0.125 Not test (N.T.) ?VTM-0
??0.250 ?V-0 ?VTM-0
??0.375 ?V-0 ?VTM-0
??0.750 ?V-0 Not test (N.T.)
The rupture stress of these films, extension at break and Young's modulus are measured in the tension test according to ISO 1884.
Table 4 mechanical properties results (embodiment 2)
Thickness mm Rupture stress MPa Extension at break % Young's modulus MPa
Vertically Laterally Vertically Laterally Vertically Laterally
?0.125 ?37 ?41 ?3.4 ?12.2 ?2550 ?2500
?0.175 ?46 ?36 ?3.4 ?17.6 ?2590 ?2515
?0.250 ?44 ?43 ?6.4 ?5.4 ?2730 ?2620
?0.375 ?43 ?46 ?12.3 ?10.0 ?2920 ?2910
?0.450 ?45 ?50 ?5.2 ?4.2 ?3070 ?2910
?0.500 ?50 ?48 ?4.5 ?8.6 ?3100 ?3140
?0.625 ?52 ?52 ?10.0 ?3.8 ?3190 ?3300
?0.750 ?52 ?51 ?3.9 ?7.3 ?3420 ?3290
The comparative example 3
Product can't be processed into film (tear, surface badly damaged).
The comparative example 4
Product can't be processed into film (tear, surface badly damaged).
Compare with simultaneous test, can be processed into especially at the film that has great surface quality aspect luminance brightness and the homogeneity according to moulding compound of the present invention.Simultaneously, reached the good fire resistance energy, and mechanical property levels is also high.

Claims (8)

1. extrudate and the moulded product produced by compression moulding, described product are based on the thermoplastic composition that contains following component:
A) polyalkylene terephthalates of 55-97.7 weight part,
B) the polyacrylic acid pentabromobenzyl ester of 2-30 weight part,
C) antimony compounds of 0.3-12 weight part and
D) polycarbonate of 0-90 weight part and/or polyestercarbonate,
A wherein)+B)+C)+D) summation is 100, and the polyalkylene terephthalates of 10 weight parts can be replaced by polyolefine at the most.
2. according to the extrudate of claim 1 and the moulded product produced by compression moulding, described product is based on the thermoplastic composition that contains following component:
A) polyalkylene terephthalates of 60-95.5 weight part,
B) the polyacrylic acid pentabromobenzyl ester of 3-25 weight part,
C) antimony compounds of 0.5-10 weight part and
D) polycarbonate of 0-75 weight part and/or polyestercarbonate.
3. according to the extrudate of claim 1 and the moulded product produced by compression moulding, described product is based on the thermoplastic composition that contains following component:
A) polyalkylene terephthalates of 70-95 weight part,
B) the polyacrylic acid pentabromobenzyl ester of 4-20 weight part,
C) antimony compounds of 1-8 weight part and
D) polycarbonate of 0-75 weight part and/or polyestercarbonate.
According in the aforementioned claim any one based on the extrudate of thermoplastic composition and the moulded product produced by compression moulding, wherein this thermoplastic composition contains conventional additive.
According to claim 5 based on the extrudate of thermoplastic composition and the moulded product produced by compression moulding, wherein this additive is at least a additive that is selected from following a group: nucleator, lubricant, releasing agent, processing stabilizers, tinting material, pigment and anti-drops.
6. according to any one film, sheet material and electric wire coatings in the aforementioned claim.
7. the purposes of the moulded product that is used to produce extrudate that extension at break and rupture stress and surface quality performance make moderate progress according to the thermoplastic composition of any one among the claim 1-5 and produces by compression moulding.
8. according to the purposes of claim 7, be used to produce film, sheet material and electric wire coatings.
CN99814549A 1998-12-16 1999-12-03 Flameproof extrudates and flameproof moulded bodies produced by means of pressing methods Pending CN1357027A (en)

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DE19857965A DE19857965A1 (en) 1998-12-16 1998-12-16 Flame-retardant extrudates and flame-retardant molded articles produced by pressing processes

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CN106459473A (en) * 2014-03-10 2017-02-22 沙特基础工业全球技术有限公司 Flame retardant polyalkylene terephthalate composition
CN108026361A (en) * 2015-09-11 2018-05-11 三菱工程塑料株式会社 Polyester resin composition and its manufacture method

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FR2966464B1 (en) * 2010-10-26 2012-11-02 Arkema France HIGH THERMOMECHANICAL, FIRE RETARDANT THERMOPLASTIC COMPOSITIONS, ESPECIALLY FOR ELECTRIC CABLES
CN105658716B (en) * 2013-09-09 2018-02-06 巴斯夫欧洲公司 Flame retardant polyester

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US4806588A (en) * 1986-04-15 1989-02-21 Toyo Boseki Kabushiki Kaisha Polyester resin composition
IL86604A (en) * 1988-06-02 1994-01-25 Bromine Compounds Ltd Flame-retardant compositions comprising pentabromobenzyl acrylate or their in situ reaction products
TW204357B (en) * 1988-12-29 1993-04-21 Ciba Geigy Ag
JPH06145485A (en) * 1992-11-10 1994-05-24 Teijin Ltd Flame-retardant polyester resin composition
CA2151585A1 (en) * 1992-12-14 1994-06-23 Benjamin Weiss Administration of oligonucleotides antisense to dopamine receptor mrna for diagnosis and treatment of neurological pathologies
JP4033520B2 (en) * 1996-08-12 2008-01-16 ゼネラル・エレクトリック・カンパニイ Flame retardant polyester composition

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CN106459473A (en) * 2014-03-10 2017-02-22 沙特基础工业全球技术有限公司 Flame retardant polyalkylene terephthalate composition
CN106459473B (en) * 2014-03-10 2021-07-06 沙特基础工业全球技术有限公司 Flame-retardant polyalkylene terephthalate composition
CN108026361A (en) * 2015-09-11 2018-05-11 三菱工程塑料株式会社 Polyester resin composition and its manufacture method
US10626269B2 (en) 2015-09-11 2020-04-21 Mitsubishi Engineering-Plastics Corporation Polyester resin composition and method for producing same
CN108026361B (en) * 2015-09-11 2020-05-22 三菱工程塑料株式会社 Polyester resin composition and method for producing same

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