CN1356173A - Catalyst for preparing C2 hydrocarbon from transition metal and methane through oxidization and coupling by cocatalysts of S and P elements and its preparing process - Google Patents

Catalyst for preparing C2 hydrocarbon from transition metal and methane through oxidization and coupling by cocatalysts of S and P elements and its preparing process Download PDF

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CN1356173A
CN1356173A CN01142312A CN01142312A CN1356173A CN 1356173 A CN1356173 A CN 1356173A CN 01142312 A CN01142312 A CN 01142312A CN 01142312 A CN01142312 A CN 01142312A CN 1356173 A CN1356173 A CN 1356173A
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CN1125682C (en
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陈丰秋
黄凯
詹晓力
吕德伟
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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Abstract

A catalyst for preparing C2 hydrocarbon from methane by oxidizing-coupling reactio uses Zr and Mn as active component, S and P as cocatalyst, alkali-metal ions as modifier and SiO2 as carrier. Its advantages include hdigh conversion rate and selectivity and high output rate (25-26.83%).

Description

Help catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2Hydrocarbon catalyst and preparation method thereof
Technical field
The present invention relates to methane and directly transform system C 2The Catalysts and its preparation method of hydrocarbon (mainly comprising ethene and ethane) particularly a kind ofly helps catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2Hydrocarbon catalyst and preparation method thereof.
Background technology
Along with the exhaustion day by day of petroleum resources, seeking new substitute energy and industrial chemicals becomes the problem that national governments all pay attention to.Existing explored prospective oil only can be kept 30 years, and equally as the basic raw material of chemical industry, Sweet natural gas is not but well utilized; Be not converted into the more Chemicals of high value.
Recent two decades comes, and the methane oxidative coupling catalyst of having studied reaches kind more than 2000, relates in the periodictable element nearly all except that zero group, if merely with C 2The yield of hydrocarbon is an evaluation index, and these catalyzer all do not obtain result preferably.In recent years, there is the investigator to attempt improving the reaction process of oxidative coupling of methane from the angle of reactor and reaction process, and rare ethene that reaction obtains directly is used to synthesize epoxyethane, propionic aldehyde, ethylbenzene and wet goods derived product, but angle from Technological Economy, owing to have problems such as separation difficulty, still can not compare on the economy with petrochemical complex.Therefore, the improvement catalyzer remains an important directions in the oxidative coupling of methane research.
Oxidative coupling of methane realizes that industrialized key is C 2The raising of hydrocarbon yield, its core are to develop methane oxidative coupling catalyst efficiently.The C of the methane oxidative coupling catalyst of having developed at present, 2Hydrocarbon once through yield great majority carry out analysis revealed below 25% to the oxidative coupling of methane process, are guaranteeing C 2On the basic basis of invariable of hydrocarbon-selective, improve methane conversion and help to improve C 2The hydrocarbon yield.The high conversion of methane can reduce the power consumption of reaction process, improves the utilization ratio of methane, helps promoting the economy of reaction process.
More in the methane oxidative coupling catalyst is alkali and alkaline-earth metal catalyst, the C of this class catalyzer 2Hydrocarbon-selective is generally higher, reach 70~80% usually, but methane conversion is lower, so C 2The hydrocarbon yield is no more than 23%.Some transition-metal catalysts of Recent study have shown good catalytic performance in oxidative coupling of methane, as the Na with precipitator method preparation such as Yoon 4P 2O 7-ZrOCl 2Catalyzer and Na +-ZrO 2-Cl -/ SiO 2Catalyzer has good catalytic performance in reaction, wherein the former C 2Selectivity reaches 79%, CH 4Transformation efficiency reaches 28% (C 2Yield ≈ 22% reaches as high as 30%), shortcoming is a less stable, behind reaction 2~3hr, activity of such catalysts obviously descends.Two kinds is respectively the Na of Lanzhou Inst. of Chemical Physics, Chinese Academy of Sciences's exploitation in addition +-Mn-W/SiO 2The Mn-S/SiO of catalyzer and Zhejiang University's exploitation 2Catalyzer, the both has oxidative coupling of methane activity preferably, the highest C 2Yield reaches 24.1% and 22.3% respectively, it should be noted simultaneously, and the former has added rare gas element in reaction process and dilutes, and increases the separating difficulty of product, and economy is relatively poor; The latter's stability is not high, easily inactivation.
Summary of the invention
The object of the invention provides and a kind ofly helps catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2Hydrocarbon catalyst and preparation method thereof is to solve the problem that exists in the background technology.
Catalyzer provided by the invention is to be major constituent with Mn and two kinds of transition metal of Zr, as cocatalyst, is modification with alkalimetal ion with S, P element, loads on SiO 2On the carrier, the catalyzer of invention contains:
1) at least a alkaline or alkaline-earth salts of 10~35 (mol) %;
2) oxysalt of 0.5~12 (mol) % element sulphur;
3) oxysalt of 0.4~1.0 (mol) % phosphoric;
4) the solubility oxysalt of 0.5~13 (mol) % zr element;
5) soluble salt of 1.0~4.0 (mol) % manganese element;
6) surplus silicon-dioxide.
Wherein used alkaline or alkaline-earth salts is Na +, K +, Li +, Mg 2+And Ca 2+In one or more, wherein with Na +Effect best; Employed element sulphur oxysalt can be sodium sulfate or vitriolate of tartar or S-WAT, and is best with sodium sulfate; Used phosphoric oxysalt can be trisodium phosphate or sodium phosphate or sodium-metaphosphate, is best with trisodium phosphate; The soluble salt of used manganese can be Manganous chloride tetrahydrate or manganese acetate; The soluble salt of used zirconium is zirconium oxychloride preferably.
Provided by the inventionly help catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2The preparation method of hydrocarbon catalyst in turn includes the following steps:
1) get the silica gel solution that concentration is 20~35% silicon-dioxide, regulating its pH value is 5~9, and preferred pH value is 6~8, and temperature is 10~100 ℃, and preferred temperature is 20~50 ℃;
2) the oxysalt aqueous solution that will contain the alkaline or alkaline-earth salts of requirement and sulfur-bearing, phosphorus adds in the silica gel solution, prepares gel, and the pH value of solution value of gelation process is 8~12, and preferred pH value is 9~10;
3) with step 2) gel of gained is under 60~180 ℃ of temperature, dry 2~12 hours, preferred drying temperature was 100~150 ℃, high-temperature roasting in air then, last cool to room temperature, wherein two-step approach is adopted in high-temperature roasting, and the first step maturing temperature is 400~650 ℃, and preferred maturing temperature is 500~600 ℃, roasting time is 2~4 hours, the second one-step baking temperature is 800~1100 ℃, and preferred maturing temperature is 850~950 ℃, and roasting time is 5~8 hours;
4) manganese of aequum and the soluble salt of zirconium are dissolved with suitable quantity of water, with equivalent impregnation method impregnation steps 3) calcining matter that obtains, the pH value of solution value of steeping process is 8~12, preferred pH value is 9~10;
5) macerate that step 4) is obtained is under 60~180 ℃ of temperature, dry 2~12 hours, preferred drying temperature is 100~150 ℃, high-temperature roasting in air then, and two-step approach is adopted in roasting, the first step maturing temperature is 400~650 ℃, preferred maturing temperature is 500~600 ℃, and roasting time is 2~4 hours, and the second one-step baking temperature is 800~1100 ℃, preferred maturing temperature is 850~950 ℃, and roasting time is 5~8 hours.
Catalyzer of the present invention is implemented by following experimental program:
Atmospheric fixed bed quartz reactor is adopted in experiment.With content is that methane more than 99% and content are the oxygen mix more than 99%, and the mol ratio of methane and oxygen is controlled at 2~4.The gas mixture of methane and oxygen reacts by the beds that is equipped with method for preparing.Temperature of reaction is 750~850 ℃, is the best with 770~800 ℃; Be reflected under the normal pressure and carry out; The reaction gas air speed that converts by standard temperature and pressure (STP) is 0.5 * 10 4~2.5 * 10 4Hour -1, be preferably 0.7 * 10 4~1.5 * 10 4Hour -1
The present invention compares the beneficial effect that has and is with background technology: the present invention can effectively improve the activation of methane by the strong oxidizing property of Mn and Zr, promotes the conversion of methane, reduces the temperature of reaction, adds sulphur, phosphorus and an alkali metal salt simultaneously and guarantees C 2The selectivity of hydrocarbon improves C 2The yield of hydrocarbon.And need not add rare gas element in the reactor feed gas, help the industrialization of oxidative coupling of methane.
Embodiment
By the following examples the present invention is described in further detail:
Embodiment 1
This catalyzer contains 21.53mol%Na, 10.43mol%S, 0.15mol%P, 4811mol%Zr and 3.26mol%Mn.Choose the silica gel solution that contains 8 gram silicon-dioxide, regulating the pH value is 9, and temperature is 30 ℃, stirs to add the aqueous solution that contains 0.25 gram yellow soda ash, 1.95 gram S-WATs, 0.52 gram trisodium phosphate down; With the gained gel 130 ℃ of dryings 3 hours, 550 ℃ of roastings 3 hours, 875 ℃ of roastings 5 hours; Is equivalent impregnation gel calcining matter under 10 conditions with the mixing solutionss that contain 1.95 gram zirconium oxychlorides and 0.71 gram manganese acetate in the pH value, again 130 ℃ of dryings 3 hours, and 550 ℃ of roastings 3 hours, 875 ℃ of roastings 5 hours.
The catalyzer of preparation is applied to oxidative coupling of methane.20~40 order 0.5ml catalyzer of screening gained are packed in the quartz reactor of internal diameter 6mm, with methane and oxygen mol ratio be 3 mixed gas continuously by beds, reaction gas air speed (STP) is 8000 hours -1, be reflected under 790 ℃ of temperature and the normal pressure and carry out.Carry out online detection reaction product by two 102G gas-chromatographies.The result is as shown in table 1.
Table 1
Temperature of reaction The reaction gas air speed The alcoxyl ratio Methane conversion C 2Selectivity C 2Yield Ethylenic alkoxy rate
Hour -1 mol.mol -1 mol.mol -1
790 8000 3∶1 37.26 69.58 25.93 1.5
Embodiment 2
Preparation process is identical with embodiment 1 with method.This catalyzer contains 11.35mlo%Na, 4.37mol%S, 0.85mol%P, 0.43mol%Zr and 3.67mol%Mn.S adopts sodium sulfate, P to adopt trisodium phosphate, Zr to adopt zirconium oxychloride, Mn to adopt manganese acetate.Getting granularity is that 20~40 purpose catalyzer 0.5ml carry out oxidative coupling of methane, and reaction conditions and result are as shown in table 2.
Table 2
Temperature of reaction The reaction gas air speed The alcoxyl ratio Methane conversion C 2Selectivity C 2Yield Ethylenic alkoxy rate
Hour -1 mol.mol -1 mol.mol -1
780 8000 3∶1 35.99 74.40 26.78 3.3
Embodiment 3
Preparation process is identical with embodiment 1 with method.This catalyzer contains 21.24mlo%K, 10.52mol%S, 0.16mol%P, 4.08mol%Zr and 2.97mol%Mn.S adopts vitriolate of tartar, P to adopt potassiumphosphate, Zr to adopt zirconium oxychloride, Mn to adopt manganese acetate.Getting granularity is that 20~40 purpose catalyzer 0.5ml carry out oxidative coupling of methane, and reaction conditions and result are as shown in table 3.
Table 3
Temperature of reaction The reaction gas air speed The alcoxyl ratio Methane conversion C 2Selectivity C 2Yield Ethylenic alkoxy rate
Hour -1 mol.mol -1 mol.mol -1
770 7000 3∶1 37.79 73.50 27.78 4.7
800 9000 5∶1 35.86 70.55 25.30 3.0
830 11000 3∶1 34.68 68.96 23.15 2.2

Claims (8)

1. help catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2Hydrocarbon catalyst is characterized in that this catalyzer contains:
1) at least a alkaline or alkaline-earth salts of 10~35 (mol) %;
2) oxysalt of 0.5~12 (mol) % element sulphur;
3) oxysalt of 0.4~1.0 (mol) % phosphoric;
4) the solubility oxysalt of 0.5~13 (mol) % zr element;
5) soluble salt of 1.0~4.0 (mol) % manganese element;
6) surplus silicon-dioxide.
2. by the described methane oxidation coupling system C of claim 1 2Hydrocarbon catalyst is characterized in that said alkaline or alkaline-earth salts is Na +, K +, Li +, Mg 2+, Ca 2+In one or more, the element sulphur oxysalt is sodium sulfate or vitriolate of tartar or S-WAT; The phosphoric oxysalt is trisodium phosphate or sodium phosphate or sodium-metaphosphate; The soluble salt of manganese is Manganous chloride tetrahydrate or manganese acetate; The soluble salt of used zirconium is a zirconium oxychloride.
3. one kind is used for that claim 1 is described to help catalytic transition metal and methane oxidative coupling system C with sulphur, phosphoric 2The preparation method of hydrocarbon catalyst is characterized in that it in turn includes the following steps:
1) get the silica gel solution that concentration is 20~35% silicon-dioxide, regulating its pH value is 5~9, and temperature is 10~100 ℃;
2) the oxysalt aqueous solution that will contain the alkaline or alkaline-earth salts of requirement and sulfur-bearing, phosphorus adds in the silica gel solution, prepares gel, and the pH value of solution value of gelation process is 8~12;
3) with step 2) gel of gained is under 60~180 ℃ of temperature, dry 2~12 hours, high-temperature roasting in air then, last cool to room temperature, wherein two-step approach is adopted in high-temperature roasting, and the first step maturing temperature is 400~650 ℃, and roasting time is 2~4 hours, the second one-step baking temperature is 800~1100 ℃, and roasting time is 5~8 hours;
4) manganese of aequum and the soluble salt of zirconium are dissolved with suitable quantity of water, with equivalent impregnation method impregnation steps 3) calcining matter that obtains, the pH value of solution value of steeping process is 8~12;
5) macerate that step 4) is obtained is under 60~180 ℃ of temperature, dry 2~12 hours, high-temperature roasting in air then, two-step approach is adopted in roasting, the first step maturing temperature is 400~650 ℃, roasting time is 2~4 hours, and the second one-step baking temperature is 800~1100 ℃, and roasting time is 5~8 hours.
4. by the described methane oxidation coupling system C of claim 3 2The preparation method of hydrocarbon catalyst, the pH value that it is characterized in that said step 1) silicon-dioxide sol solution is 6~8, temperature is 20~50 ℃.
5. by the described methane oxidation coupling system C of claim 3 2The preparation method of hydrocarbon catalyst is characterized in that said step 2) the pH value of solution value of gelation process is 9~10.
6. by the described methane oxidation coupling system C of claim 3 2The preparation method of hydrocarbon catalyst, the temperature that it is characterized in that said step 3) desiccant gel is 100~150 ℃, and the first step maturing temperature is 500~600 ℃, and the second one-step baking temperature is 850~950 ℃.
7. by the described methane oxidation coupling system C of claim 3 2The preparation method of hydrocarbon catalyst, the pH value of solution value that it is characterized in that said step 4) steeping process is 9~10.
8. by the described methane oxidation coupling system C of claim 3 2The preparation method of hydrocarbon catalyst is characterized in that the temperature of the dry macerate of said step 5) is 100~150 ℃, and the first step maturing temperature is 500~600 ℃, and the second one-step baking temperature is 850~950 ℃.
CN01142312A 2001-11-22 2001-11-22 Catalyst for preparing C2 hydrocarbon from transition metal and methane through oxidization and coupling by cocatalysts of S and P elements and its preparing process Expired - Fee Related CN1125682C (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1325164C (en) * 2004-08-20 2007-07-11 东南大学 Manganese series methane oxidation coupling catalyst using multicomponent promoter and its preparation method
CN114618566A (en) * 2020-12-09 2022-06-14 中国石油化工股份有限公司 Ti-beta molecular sieve catalyst and preparation method and application thereof
WO2022191000A1 (en) * 2021-03-08 2022-09-15 三菱重工業株式会社 Olefin production device and olefin production method
CN115487840A (en) * 2021-06-18 2022-12-20 中国石油化工股份有限公司 Preparation method and application of catalyst containing lanthanum oxycarbonate
CN115591563A (en) * 2022-10-08 2023-01-13 华东师范大学(Cn) Catalyst suitable for fluidized bed to perform methane oxidation coupling reaction and preparation method and application thereof
CN115591564A (en) * 2021-07-09 2023-01-13 中国石油化工股份有限公司(Cn) Method for producing shaped methane oxidative coupling catalysts, catalysts and their use, and method for producing carbo-hydrocarbons

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1325164C (en) * 2004-08-20 2007-07-11 东南大学 Manganese series methane oxidation coupling catalyst using multicomponent promoter and its preparation method
CN114618566A (en) * 2020-12-09 2022-06-14 中国石油化工股份有限公司 Ti-beta molecular sieve catalyst and preparation method and application thereof
WO2022191000A1 (en) * 2021-03-08 2022-09-15 三菱重工業株式会社 Olefin production device and olefin production method
CN115487840A (en) * 2021-06-18 2022-12-20 中国石油化工股份有限公司 Preparation method and application of catalyst containing lanthanum oxycarbonate
CN115487840B (en) * 2021-06-18 2024-05-07 中国石油化工股份有限公司 Preparation method and application of lanthanum oxide carbonate-containing catalyst
CN115591564A (en) * 2021-07-09 2023-01-13 中国石油化工股份有限公司(Cn) Method for producing shaped methane oxidative coupling catalysts, catalysts and their use, and method for producing carbo-hydrocarbons
CN115591564B (en) * 2021-07-09 2024-02-13 中国石油化工股份有限公司 Method for producing shaped methane oxidative coupling catalysts, use thereof and method for producing carbon dioles
CN115591563A (en) * 2022-10-08 2023-01-13 华东师范大学(Cn) Catalyst suitable for fluidized bed to perform methane oxidation coupling reaction and preparation method and application thereof
CN115591563B (en) * 2022-10-08 2024-04-23 华东师范大学 Catalyst suitable for fluidized bed methane oxidative coupling reaction and preparation method and application thereof

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