CN1351914A - Tooth cutter - Google Patents

Tooth cutter Download PDF

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Publication number
CN1351914A
CN1351914A CN 00128309 CN00128309A CN1351914A CN 1351914 A CN1351914 A CN 1351914A CN 00128309 CN00128309 CN 00128309 CN 00128309 A CN00128309 A CN 00128309A CN 1351914 A CN1351914 A CN 1351914A
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CN
China
Prior art keywords
tooth
cutter
angle
workbench
class
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Granted
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CN 00128309
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Chinese (zh)
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CN1162240C (en
Inventor
陈旺松
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LIYUAN PRECISION INDUSTRY Co Ltd
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LIYUAN PRECISION INDUSTRY Co Ltd
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Priority to CNB00128309XA priority Critical patent/CN1162240C/en
Publication of CN1351914A publication Critical patent/CN1351914A/en
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Publication of CN1162240C publication Critical patent/CN1162240C/en
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Abstract

A tooth cutter includes a machine pedestal, a working bench, an angle controlling mechanism, a holding mechanism, a tooth position controlling mechanism, and a feed controlling mechanism. The angle controlling mechanism includes a graduated disc and a controller to control the rotation angle of the blank, the tooth position controlling mechanism includes a stepped wheel and a push part to control the tooth cutting position of the blank, and the feed controlling mechanism includes a long stop pin and a short stop pin to control the feed shaft amount of the cutter. The tooth cutter can perform 3-D cutting in width, depth, and angle, and may be used to cut stereo-curve key structure.

Description

Tooth cutter
The present invention relates to a kind of key tooth cutter, particularly a kind of key tooth cutter of making special solid curve type tooth.
See also shown in Figure 1ly, disclose a kind of Key structure with high antitheft function in the key technical field, it mainly is provided with the key structure that is solid curve type tooth.This key 100 includes a lever 101, an axle 102 and a drive end 103, this axle 102 is 3/4 circular cross section, its shaft is cut continuously and is provided with several type teeth 104, makes several type teeth 104 can constitute the shape of solid curve, this type tooth 104 in 3/4 circular cross section upper edge radially cutting form.Justify as base meat thick and true edge 105 owing to will keep 1/4 at least, therefore this type tooth 104 promptly has the scope of 2/4 circle can supply cutting, that is to say, the angular range of these type tooth 104 cuttings can be spent to 180 degree from 0, the combination that makes single type tooth 104 have 181 kinds changes, add shaft and can cut continuously and establish most type teeth 104, more make the password combination number of this key 100 huger.So, with the key 100 of this structure technology institute cutting, the combination of its type tooth 104 passwords is neither can be repeated, and makes this key 100 can reach best anti-theft effect.
Above-mentioned key 100 structures can be accomplished the password combination of flood tide really, still constitute the structure of solid curves with these type teeth 104, for the key producer, but are that extremely difficult recasting is made.That is to say that when wanting these key 100 structures of cutting, at first machine must possess three abilities are arranged: the first, want the cutting number of teeth of energy control type tooth 104, machinery requirement possesses the locomotivity that Z-direction is arranged; The second, want to control the tool feeding degree of depth and arrive this axle 102 centers, machinery requirement possesses the locomotivity of X-direction; Three, want the cutting angle of energy control type tooth 104, tooth cutter need possess the turning power of R axle.Therefore, the machine ability of controlling that must meet above-mentioned three-dimensional could cutting go out key 100.Yet, the machine construction of scribing key at present only has the locomotivity of tooth depth and tooth position XZ two-dimensional directional mostly, though the tooth cutter that has structure can reach XYZ three direction of principal axis and move, because this Key structure need use the R axle especially and do the angle cutting, move and can't finish the function of cutting angle with the Y direction straight line, therefore with present key producer's tooth cutter structure and technology, still can't make this Key structure.
Main purpose of the present invention is to provide a kind of tooth cutter that solves problems such as solid curve key cutting type facewidth degree, the degree of depth and angle three-dimensional.
A kind of tooth cutter provided by the invention comprises: a kind of tooth cutter, its comprise a board, establish angle control mechanism, that workbench, on the what board is located at board one side be located at board in addition the clamping device, of the side tooth position controlling organization and that is located at the workbench side be located at the feeding controlling organization in workbench the place ahead.Wherein: this board, it is horizontally arranged with two guide rods, and the guide rod end is arranged with a flexible member, and place, board rear is provided with a tool rest, and this place, tool rest the place ahead is to having a cutter shaft, and this cutter shaft lower end is connected with a cutter; This workbench is erected at that to be subjected to flexible member on two guide rods butted, and the workbench top is provided with a platform, and its inside is vertically arranged with a driving screw, and the driving screw outer end is provided with a handwheel, guides displacement before and after this platform but rotate handwheel start driving screw; This angle control mechanism, its outboard shafts is provided with the one division dish, and the inboard is provided with a tool, offers a type hole on the tool, and it is solid that this type hole can be inserted for a stock front end, but this tool of index dial start is done the predetermined angular rotation, borrows a control lever can fix this index dial angle; This clamping device, its front end is provided with a swivel head, but this stock rear end of this swivel head clamping; This tooth position controlling organization, include a single order step cone and an attachment piece, this class's wheel shaft is located at workbench one side, its circumferential end surfaces is provided with the terrace of predetermined number, the jump of two adjacent terraces just be the key bit distance of positions from, the corresponding class of this attachment piece wheel is arranged on the board, can support and end the predetermined terrace of class's wheel, but the predetermined tooth distance of positions of control workbench left and right displacement from; This feeding controlling organization, its axle is provided with a rotating disk, is provided with a long latch and a short latch on the rotating disk at least, and long or short latch of the rotatable selection of this rotating disk and platform form and only support, and control the length feed amount of this platform.
The present invention is described in detail below in conjunction with drawings and Examples:
Fig. 1 is the schematic perspective view with solid curve shape key;
Fig. 2 is the schematic perspective view of the key stock of tooth cutter making of the present invention;
Fig. 3 is the combination front view of tooth cutter one preferred embodiment of the present invention;
Fig. 4 is the combination of side view of the above-mentioned preferred embodiment of tooth cutter of the present invention;
Fig. 5 is the schematic perspective view of the angle control mechanism in the above-mentioned preferred embodiment of tooth cutter of the present invention;
Fig. 6 is the angle control mechanism in the above-mentioned preferred embodiment of tooth cutter of the present invention and the schematic perspective view of clamping device;
Fig. 7 is the schematic perspective view of the tooth position controlling organization in the above-mentioned preferred embodiment of tooth cutter of the present invention;
Fig. 8 is the schematic diagram of the above-mentioned preferred embodiment of tooth cutter of the present invention to the stock clamping;
Fig. 9 is the readiness figure (X-direction) with tooth cutter of the present invention location stock angle; And
Figure 10 is less than or equal to the feed motion figure (X-direction) of 90 degree for the tooth cutting angle with tooth cutter processing of the present invention.
Figure 11 is the tooth cutting angle of the tooth cutter of the present invention processing feed motion figure (X-direction) greater than 90 degree;
Figure 12 processes the stock removal action figure (Z-direction) that the first terrace location stock first type tooth is taken turns by class for tooth cutter of the present invention;
Figure 13 processes the stock removal action first time figure (Z-direction) that the second terrace location stock second type tooth is taken turns by class for tooth cutter of the present invention;
Figure 14 processes the stock removal action second time figure (Z-direction) that the 3rd terrace location stock second type tooth is taken turns by class for tooth cutter of the present invention;
Figure 15 processes the stock removal action figure (Z-direction) that other terraces location its alloytype teeth of stock are taken turns by class for tooth cutter of the present invention;
Figure 16 processes the action schematic diagram on above-mentioned preferred embodiment unhairing limit for tooth cutter of the present invention; And
Figure 17 processes the adjustment action diagram of above-mentioned preferred embodiment balance bracket for tooth cutter of the present invention.
See also shown in Figure 2ly, tooth cutter of the present invention mainly is to allow a stock 1 scribe into the machinery of key 100.This stock 1 is molded before processing lever 101, axle 102 and a drive end 103, this axle 102 is for being the axis body of 3/4 circular cross section, it comprises a true edge 104 and all chamfered edges 105, the present invention can finish whole Key structure as long as removing from mould tooth 106 is scribed on cutting limit 105, but be noted that, can not undermine true edge 104 when scribing.
See also Fig. 3, shown in Figure 4, tooth cutter of the present invention includes:
One board 10, be slightly rectangular tabular platform, can be fixed under it on foot rest 11 or the foot pad, in order to high whole board 10 height of frame with handled easily, be horizontally arranged with two guide rods 12 on the board 10, two guide rods 12 all are arranged with a flexible member 13 on the right part, this flexible member 13 is a compression spring, and board 10 locates to be provided with a tool rest 14 in the wings, these tool rest 14 inside are equiped with motor actuated elements such as (figure do not show), and its place, the place ahead is to having a cutter shaft 15, and this cutter shaft 15 can be turned round by Motor Drive, and cutter shaft 15 lower ends are connected with a cutter 16, cutter 16 is maintained on the fixed position rotate.In the present embodiment, this cutter 16 adopts end mill(ing) cutter, the external diameter of its terminal cutting blade equals the full-height tooth of key 100 type teeth 106 apart from (d=1.5mm, certainly also can select for use 1.2,1.4 or cutter such as 2.0mm make different tooth pitches), be provided with a socket 17 and be positioned at place, tool rest 14 tops, this socket 17 is iron or aluminum metal tubing, locates to have up and down several holes 171 around its outer rim, socket 17 inner shafts are provided with plastic roller brush 172, and this plastic roller brush 172 can be made coaxial rotation with this cutter shaft 15.
One workbench 20, be erected at the rectangle pedestal on two guide rods 12, its below is provided with two runners 21 and is socketed on the guide rod 12, it is butted that runners 21 is subjected to flexible member 13, makes whole workbench 20 have the strength that direction bullet to the left moves, and place, workbench 20 tops is movably set with a platform 22, and inside is vertically arranged with a driving screw 23, these driving screw 23 outsides are connected with a handwheel 24, and this platform 22 is subjected to driving screw 23 guidings, rotate this handwheel 24 and can make platform 22 do vertically (X-axis) displacement.Laterally be concaved with a chute 221 on this platform 22, this chute 221 can be inserted in and can horizontally slip for a balance bracket 25, platform 22 is concaved with several screws 222 along chute 221 both sides, a perforation 251 is offered in these balance bracket 25 upper ends, this perforation 251 is more overlapped and has been inserted a bearing 252, and this bearing 252 can partly place for the axle 102 of a stock 1.Balance bracket 25 lower ends are provided with two ears 253, spiral shell is provided with two-screw 254 in two ears 253, spiral shell changes this screw 254 and can lock in the screw 222, balance bracket 25 can be fixed on platform 22 precalculated positions, the position of the adjustable leveling of user weighing apparatus support 25 on platform 22 whereby, scribe the number of teeth when stock 1 and can heal toward moving to left more after a little while, the more then more toward moving to right, so this balance bracket 25 can obtain the position of the fulcrum of optimum balance stock 1 to the number of teeth.
One angle control mechanism 30 please be simultaneously referring to Fig. 5, shown in Figure 6, and it is installed on workbench 20 leftward position.This mechanism consists predominantly of a headstock 31, these headstock 31 outboard shafts are provided with one division dish 32, be equipped with a plurality of angles hole 321 on this index dial 32, these angle holes 321 are done apportion row by 0 degree to 180 degree and are established, be positioned at place, headstock 31 the place aheads and be vertically arranged with a slide rail 33, being arranged with a slide 34 on this slide rail 33 can move forward and backward, these slide 34 sides are pivoted with a control lever 35, these control lever 35 terminal bullets are provided with a latch 351, this latch 351 just can be inserted in the index dial 32 predetermined angular holes 321, maintain on this angle position so as to fixed indexing plate 32, and headstock 31 inboards are provided with a tool 36, this tool 36 is the circular shaft shape, rotating index dial 32 can make tool 36 do angle (R axle) rotation, tool 36 end faces offer a type hole 361, and this type hole 361 is 3/4 toroidal, just can plant for stock 1 drive end 103 and locate.
One clamping device 40, corresponding tool 36 and being installed on workbench 20 right positions, its front end is provided with a swivel head 41, and the rear end is pivoted with leader 42, this handle 42 connecting rod 43 that is coupling can articulate interlocks with swivel head 41, pull this handle 42 and can pass swivel head 41, in order to lever 101 parts that grip this stock 1.
One tooth position controlling organization 50, please be simultaneously referring to shown in Figure 7, include a single order step cone 51 and an attachment piece 52, this 51 on class's wheel is located at workbench 20 left sides, its circumferential end surfaces is provided with the step surface 511 of predetermined number, in the present embodiment, this class's wheel 51 has 20 step surfaces 511, even can be more, the jump of two adjacent step surfaces 511 can make workbench 20 move the full-height tooth of a unit apart from (d), and all be concaved with a screw 512 on each grade step surface 511, the one fan-shaped slip gauge 53 that can have predetermined thickness for the spiral shell assembling, be concaved with a screw hole 531 and a locating hole 532 on this fan-shaped slip gauge 53, this screw hole 531 can be worn group for a screw 533 and goes in the screw 512, so as to fixed sectors slip gauge 53 on step surface 511.Class takes turns place, 51 back sides and has protruded out a safe backing pin 54, this safe backing pin 54 is extended with predetermined length, when whole workbench 20 if when moving to right to extreme position, but these safe backing pin 54 contacts avoid tool 36 and cutter 16 bumps to cause danger on tool rest 14 walls whereby.52 pairs of this attachment pieces should be arranged on the board 10 by class's wheel 51, this attachment piece 52 includes a slideway 521, an adjutage 522 and a top stopping bar 523, this slideway 521 vertically is installed on the board 10, but adjutage 522 lower ends are socketed in straight skidding on the slideway 521, this top stopping bar 523 is a screw configuration, it is laterally worn group and goes into adjutage 522 upper ends, and the place, front and back end is locked by several nuts 524.Because workbench 20 is subjected to that flexible member 13 is butted to have the springing power of direction left, turn class's wheel 51 and can allow the fan-shaped slip gauge 53 on the predetermined table terrace 511 be subjected to top stopping bar 523 contacts, can control the distance of workbench 20 lateral displacements (Z axle) whereby.In addition, the present invention has more protruded out an alignment pin 525 at top stopping bar 523 ends, can be for being inserted in the locating hole 532 of fan-shaped slip gauge 53.Because class's wheel 51 is along with workbench 20 moves, and attachment piece 52 is arranged on the board 10, so present embodiment is provided with slideway 521 especially below top stopping bar 523.When whole workbench 20 during at length feed, top stopping bar 523 also can be taken turns 51 and does length travel along with class, can avoid producing and interfere.
One feeding controlling organization 60, be installed in place, workbench 20 the place aheads, its axle is provided with a rotating disk 61, at least be provided with a long latch 62 and a short latch 63 on the rotating disk 61, this rotating disk 61 can rotate, so can select long or short latch 62 (63) to end this platform 22, can control the distance that this platform 22 vertically moves (X-axis) whereby, in order to select the feeding depth of 16 pairs of stocks 1 of cutter to support.Long and short latch 62,63 is all screw configuration, but so the operator its extension elongation spiral shell is transferred to fine setting.In the present embodiment, the angle of cutting type tooth 106 uses when spending long latch 62 to locate if be less than or equal to 90, then adopts short latch 63 (being described further again after its reason appearance) when spending greater than 90 as if cutting angle.
More than be each assembly of tooth cutter of the present invention the be associated structure and the general introduction of position.
The present invention must finish previous operations earlier before cutting key 100 type teeth 106.At first, mounting cutter 16 in cutter shaft 15, utilize slip gauge (gage) to be placed on the platform 22, can set cutter 16 terminal alignment stock 1 turning centre height fast with calibrated altitude.Then, stock 1 is penetrated balance bracket 25, stock 1 front-end driven end 103 is inserted in the tool 36 type holes 361, rear end lever 101 partly is subjected to clamping device 40 swivel heads 41 crampings, so fixedly stock 1 (as shown in Figure 8) on platform 22.Before cutting, the essential combination of understanding the inner video disc of core (disk) earlier of operator, just know and to scribe which kind of number of teeth and angle to key 100 type teeth 106, the dealer can obtain the correct number of teeth of key and angle information via the core numbering of computer system, below just be example with 045-081-117-153-009-045-117-153-018, its key 100 type teeth 106 numbers have nine teeth, the first type tooth 106 (I) is 45 degree, the second type tooth 106 (II) is 81 degree, the 3rd type tooth 106 (III) is 117 degree, and the rest may be inferred for remaining type tooth angle degree.
Then, again process operation of the present invention is described in detail as the back:
When the operator will be to stock 1 cutting type tooth 106, at first be noted that the cutting angle of stock 1 type tooth 106 and the tooth distance of positions from, cutting angle is controlled by rotating index dial 32 (R axle), and the tooth distance of positions is from then being controlled by rotating class's wheel 51 (Z axles).The cutting of each type tooth 106 all is after adjusting angle and tooth position, and control is changed hands wheel 24 length feeds (X-axis) finishing the cutting behavior again, below is just described in detail at the stock removal action of single type tooth 106; Seeing also shown in Figure 9ly, when wanting cutting type tooth 106, is example with first type tooth 106 (I) miter angle, and at first 32 rotations of switching index dial are positioned at 45 degree, and this tool 36 promptly drives stock 1 rotation makes the cutting limit 105 of stock 1 become miter angle with horizontal line.Again referring to shown in Figure 10, first type tooth 106 (I) cutting angle is less than 90 degree, therefore operator's control rotary disk 61 is turned alignment stage 22 upper limbs with long latch 62, and then the operator rotates handwheel 24 again and drives platform 22 vertical (X-axis) feedings, cutter 16 promptly begins the cutting limit 105 of stock 1 is eliminated, when platform 22 edges support to end to long latch 62, the amount of feeding of cutter 16 was just located and is terminated on the center of stock 1, avoids cutter 16 to cut the true edge 104 of stock 1 whereby by mistake.Then, control is changed hands wheel and 24 is made platform 22 return back to original position again, so promptly finishes the stock removal action of a type tooth 106, if error is arranged before and after the length feed amount of platform 22 slightly, can transfer long latch 62 extension elongations to achieve a solution by spiral shell.
See also shown in Figure 11, when the operator will cut down one type tooth 106, at first be noted that when each index dial 32 carries out angle adjustment and set before next lattice type tooth 106 angle, must forward 0 degree position earlier to and make flyback action, so as to eliminating the progression tolerance of index dial 32.Then, with cutting stock 1 the 3rd type tooth 106 (III) is example, the 3rd type tooth 106 (III) angle is 117 degree, therefore rotating index dial 32 earlier makes stock 1 go to 117 degree positions, because this angle is greater than 90 degree, therefore operator elder generation control rotary disk 61 makes short latch 63 turn alignment stage 22 upper limbs, when by vertical stroke of short latch 63 locating platforms 22, whole displacement can extend, make the amount of feeding of cutter 16 can arrive another side of stock 1, so just can cut the 3rd type tooth 106 (III) fully and become 117 degree, these type tooth 106 angles just of the present invention are less than or equal to 90 degree and adopt long latch 62, adopt the reason of short latch 63 greater than 90 degree.All the other various teeth 106 cut according to this principle, get final product the angle that cutting goes out key 100 all models teeth 106.
Next, the present invention except cutting type tooth 106 angles, the tooth distance of positions of the various tooth 106 of also essential control from.Tooth position controlling organization 50 promptly is to aim at control cutting teeth position and being provided with, it utilizes the direction springing to the left of whole workbench 20, turn class's wheel 51 each grade step surfaces 511 and be subjected to attachment piece 52 contacts, can make stock 1 segment displacement be subjected to cutter 16 cuttings, so can go out multiple tracks type tooth 106 along stock 1 axial cutting.But the present invention more specifically is, this class's wheel 51 can utilize two groups of fan-shaped slip gauges 53 of different-thickness, be separately positioned on the two adjacent step surfaces 511, the formed fixing small jump by two fan-shaped slip gauges, 53 planes, 16 pairs of same type teeth 106 of control cutter repeat to cut wide action, and make the encryption behavior that tooth pitch is widened, and, the fan-shaped slip gauge 53 of installing can be done to change and adjust on the class of the present invention wheel 51, makes the size of cutting wide encryption have more elastification.Below, adjustment action with regard to tooth of the present invention position is described in detail, wherein, the full-height tooth of present embodiment GENERAL TYPE tooth 106 adopts 1.5mm apart from (d), and the object of encrypting is an example with the second type tooth 106 (II), and its encryption tooth pitch (d ') be assumed to be 0.5mm, make the tooth pitch summation of the second type tooth 106 (II) become 2.0mm, and except having the fan-shaped slip gauge 53 of standard thickness (W=5mm), also need to use another kind and have another the fan-shaped slip gauge 55 that adds scantling (W ').
See also shown in Figure 12, at first, when carrying out the cutting of stock 1 first type tooth 106 (I), the operator turns index dial 32 makes stock 1 go to 45 degree, make class take turns 51 first step faces 511 (I) again over against contact top stopping bar 523, fan-shaped slip gauge 53 on the first step face 511 (I) is subjected to top stopping bar 523 contacts location, what first step face 511 (I) was gone up use is the fan-shaped slip gauge 53 of standard thickness (W), whole workbench 20 can be displaced to left on the fixed position, this moment, the position of cutter 16 should so can go out the first type tooth 106 (I) to stock 1 cutting just over against stock 1 first type tooth 106 (I) position.If this moment, the position of the cutter 16 alignings first type tooth 106 (I) had error slightly, can transfer stopping bar 523 extension elongations in top to achieve a solution by spiral shell, because cutter 16 external diameters are 1.5mm with full-height tooth apart from (d), therefore the first type tooth 106 (I) is to cut into full-height tooth apart from (d).
See also shown in Figure 13ly, then carry out the cutting of the second type tooth 106 (II).Adjust stock 1 angle earlier and go to 81 degree, turn class again and take turns 51 second step faces 511 (II) over against contact top stopping bar 523, fan-shaped slip gauge 53 on the second step face 511 (II) also is a standard thickness (W), therefore turn to second step face 511 (II) and can make 1 of stock be moved to the left a full-height tooth apart from (d), so cutter 16 can be done primary stock removal action to stock 1 second type tooth 106 (II).
Because above-mentioned action only to the second type tooth 106 (II) cutting 1.5mm, also needs to cut wide 0.5mm as encryption again, therefore need do stock removal action for the second time again to the second type tooth 106 (II).Be noted that this moment, it is immutable that stock 1 will maintain original angle, rotate class and take turns 51 the 3rd step surfaces 511 (III) over against contact top stopping bar 523, the 3rd step surface 511 (III) is if add the fan-shaped slip gauge 53 of standard thickness (W), will make stock 1 move to left a full-height tooth apart from (d=1.5mm), d '=0.5mm and the size that the second type tooth 106 (II) is widened only need move to left, therefore the essential fan-shaped slip gauge 55 that adopts another kind of thickness specification, the formula of applying mechanically of its thickness (W ') is the difference that " thickness of preceding single order secter pat rule " add " full-height tooth apart from " and " encrypting tooth pitch ", just W '=W+ (d-d ') can get W '=5+ (1.5-0.5)=6mm after calculating.See also shown in Figure 14, when the operator turns the 3rd step surface 511 (III) over against contact top stopping bar 523, the encryption thickness of another fan-shaped slip gauge 55 (W ') can make 1 mobile 0.5mm of stock, so 16 pairs second type teeth 106 of cutter (II) can repeat to cut wide 0.5mm, and finish the secondary stock removal action of the second type tooth 106 (II), make the last actual tooth pitch of the second type tooth 106 (II) become 2.0mm.
See also shown in Figure 15, cutting the 3rd type tooth 106 (III) and then.Adjust stock 1 angle earlier and go to 117 degree, rotate class again and take turns 51 the 4th step surfaces 511 (IV) over against contact top stopping bar 523, if the 3rd type tooth 106 (III) is to adopt full-height tooth apart from (d), then the fan-shaped slip gauge of being installed on the 4th step surface 511 (IV) 55 is the thickness (being W ') of identical preceding single order secter pat rule 55.If the 3rd type tooth 106 (III) also is to make the encryption tooth of cutting wide tooth pitch, then after the 4th step surface 511 (IV) is finished cutting full-height tooth distance (d), apply mechanically formula according to above-mentioned thickness, the fan-shaped slip gauge thickness W that the 5th step surface 106 (V) is adopted "=W '+(d-d "), wherein d " is that the 3rd type tooth 106 (III) will be cut wide size; principle is gone down according to this, can cuts the different type teeth 106 of encrypting tooth pitch.
The present invention repeats to cut wide one by certain ad hoc type tooth 106 and encrypts tooth pitch (d ') with as encryption, it is imitated that whole key 100 structures are difficult for more, present embodiment d ' is example with 0.5mm, certainly this size can freely increase and decrease change by the dealer, as 0.2,0.3,0.5mm or the like, the stranger can't peep and know its data.More than be the operational means of class's wheel 51 with a certain type tooth 106 of continuous step surface 511 special cuttings, its purpose is the tooth pitch of widened tooth 106, imitated this key 100 is the shape difficulty more, and these means just are not used in single tooth, the dealer can select the type tooth 106 of optional position, arbitrary number to bestow this kind encryption measures, even other people know the angle of key 100 various teeth 106, but if do not know that as to encrypt tooth and cut wide size (d ') what are, be to unblank equally, make anti-theft effect of the present invention can reach the effect that doubles.
See also shown in Figure 16, after finishing, 106 cuttings of key 100 all models teeth can produce burr, the operator is as long as taking out key 100, key 100 axles 102 ends are inserted in socket 17 any one hole 171, but socket 17 be provided with a plurality of holes 171 not only Key 100 insert from either direction, and can allow socket 17 have more heat-sinking capability, the key 100 after the insertion can contact with the plastic roller brush 172 in the rotation, so can remove burr easily apace.
In addition, the present invention has the ability of the microscler key of cutting, see also shown in Figure 17, one microscler stock, 2 two ends are subjected to tool 36 and swivel head 41 clampings, though microscler stock 2 has longer axle and since balance bracket 25 can about adjust to move, so as to changing the position of the strong point, so can firmly suitably support microscler stock 2, help the carrying out of son cutting.
Tooth cutter of the present invention has solved the technical problem that general tooth cutter can't be made the solid curve Key structure.This tooth cutter has the control of R axle, Z axle and X-direction changes ability, and it mainly is provided with: an angle control mechanism 30, and can do the transfer of R direction of principal axis, but, so can control the cutting angle of stock 1 type tooth 104 by index dial 32 start stocks 1 rotation predetermined angular; One tooth position controlling organization 50 can move as Z-direction, can control the tooth position of stock 1 cutting by class's wheel 51; And a feeding controlling organization 60 can be located the amount of movement of X-direction, when making cutter 16 cutting stocks 1, can arrive predetermined feeding depth respectively.Promptly has the ability of cutting type tooth 106 by above three groups of controlling organizations, and can produce key 100 structures with solid curve shape, add that the present invention can apply mechanically the technology of encrypting tooth, the key 100 that manufacturing of the present invention is come out has more the effect that is difficult to copy.

Claims (14)

1. tooth cutter, its comprise a board, establish angle control mechanism, that workbench, on the what board is located at board one side be located at board in addition the clamping device, of the side tooth position controlling organization and that is located at the workbench side be located at the feeding controlling organization in workbench the place ahead, it is characterized in that:
This board, it is horizontally arranged with two guide rods, and the guide rod end is arranged with a flexible member, and place, board rear is provided with a tool rest, and this place, tool rest the place ahead is to having a cutter shaft, and this cutter shaft lower end is connected with a cutter;
This workbench is erected at that to be subjected to flexible member on two guide rods butted, and the workbench top is provided with a platform, and its inside is vertically arranged with a driving screw, and the driving screw outer end is provided with a handwheel, guides displacement before and after this platform but rotate handwheel start driving screw;
This angle control mechanism, its outboard shafts is provided with the one division dish, and the inboard is provided with a tool, offers a type hole on the tool, and it is solid that this type hole can be inserted for a stock front end, but this tool of index dial start is done the predetermined angular rotation, borrows a control lever can fix this index dial angle;
This clamping device, its front end is provided with a swivel head, but this stock rear end of this swivel head clamping; This tooth position controlling organization, include a single order step cone and an attachment piece, this class's wheel shaft is located at workbench one side, its circumferential end surfaces is provided with the terrace of predetermined number, the jump of two adjacent terraces just be the key bit distance of positions from, the corresponding class of this attachment piece wheel is arranged on the board, can support and end the predetermined terrace of class's wheel, but the predetermined tooth distance of positions of control workbench left and right displacement from;
This feeding controlling organization, its axle is provided with a rotating disk, is provided with a long latch and a short latch on the rotating disk at least, and long or short latch of the rotatable selection of this rotating disk and platform form and only support, and control the length feed amount of this platform.
2. tooth cutter as claimed in claim 1 is characterized in that: this cutter adopts end mill(ing) cutter, and the cutting blade external diameter equals key full-height tooth distance.
3. tooth cutter as claimed in claim 1, it is characterized in that: laterally be concaved with a chute on this platform, this chute can be inserted in slip for a balance bracket, and this balance bracket upper end is offered a perforation and can be placed for key, and its lower end borrows screw can lock balance bracket on platform.
4. tooth cutter as claimed in claim 1, it is characterized in that: this place, tool rest top is provided with a socket, and the socket inner shaft is provided with plastic roller brush, and this plastic roller brush is made coaxial rotation with cutter shaft, the socket outside offers a hole, and key can be penetrated and be contacted with the plastic roller brush by the hole.
5. tooth cutter as claimed in claim 1 is characterized in that: apportion row is provided with most angles hole on this index dial, and this equal angles hole can be controlled the tool angle and spend to more than 180 degree by 0.
6. tooth cutter as claimed in claim 1 is characterized in that: when this index dial carries out angle adjustment, set next lattice angle need forward to earlier in the past 0 the degree position make flyback action.
7. tooth cutter as claimed in claim 1 is characterized in that: this angle control mechanism vertically is provided with a slide rail, and being arranged with a slide on this slide rail can move forward and backward, and this slide side can be pivoted for this control lever.
8. tooth cutter as claimed in claim 1 is characterized in that: this tool type hole is 3/4 toroidal.
9. tooth cutter as claimed in claim 1 is characterized in that: this clamping device rear end is pivoted with the leader, and a be coupling connecting rod and swivel head of this handle makes to articulate interlock.
10. tooth cutter as claimed in claim 1 is characterized in that: be provided with 20 step surfaces at least on this class's wheel.
11. tooth cutter as claimed in claim 1 is characterized in that: this class takes turns and all installs the fan-shaped slip gauge with predetermined thickness on each step surface, more is concaved with a locating hole on the fan-shaped slip gauge.
12. as claim 1 or the described tooth cutter of claim 11, it is characterized in that: this attachment piece includes a slideway, an adjutage and a top stopping bar, this slideway vertically is installed on the board, but the adjutage lower end is socketed on straight skidding on the slideway, this top stopping bar laterally is arranged in the adjutage upper end, and its end more protrudes out an alignment pin and can be inserted in the locating hole of fan-shaped slip gauge.
13. tooth cutter as claimed in claim 1 is characterized in that: this class's wheel specially at the type tooth in precalculated position, makes the encryption behavior of special tooth pitch with predetermined continuous step surface adjacent more than two groups.
14. as claim 1 or the described tooth cutter of claim 13, it is characterized in that: this class's wheel utilizes two fan-shaped slip gauges of different-thickness, be separately positioned on the two adjacent step surfaces, the formed fixing small jump by two fan-shaped slip gauge planes, the control cutter repeats to cut wide action to same type tooth, and makes the encryption behavior that tooth pitch is widened.
CNB00128309XA 2000-11-10 2000-11-10 Tooth cutter Expired - Fee Related CN1162240C (en)

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CNB00128309XA CN1162240C (en) 2000-11-10 2000-11-10 Tooth cutter

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CN1351914A true CN1351914A (en) 2002-06-05
CN1162240C CN1162240C (en) 2004-08-18

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101829876A (en) * 2010-06-07 2010-09-15 项大清 Indexing device of welding stand of thin-wall drill
CN1863741B (en) * 2003-06-30 2011-03-30 普雷斯曼电缆及系统能源有限公司 Method and apparatus for drilling preforms for holey optical fibers
CN103358796A (en) * 2012-04-10 2013-10-23 北京市东城区科学技术委员会 Automatic pattern drawing machine and pattern drawing system
CN102202822B (en) * 2008-08-27 2014-01-22 海高制品有限公司 Key clamping device
CN105127876A (en) * 2015-10-13 2015-12-09 长兴亿帆电脑袜机厂 Polishing machine

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1863741B (en) * 2003-06-30 2011-03-30 普雷斯曼电缆及系统能源有限公司 Method and apparatus for drilling preforms for holey optical fibers
CN102202822B (en) * 2008-08-27 2014-01-22 海高制品有限公司 Key clamping device
CN101829876A (en) * 2010-06-07 2010-09-15 项大清 Indexing device of welding stand of thin-wall drill
CN101829876B (en) * 2010-06-07 2015-04-01 项大清 Indexing device of welding stand of thin-wall drill
CN103358796A (en) * 2012-04-10 2013-10-23 北京市东城区科学技术委员会 Automatic pattern drawing machine and pattern drawing system
CN103358796B (en) * 2012-04-10 2016-05-25 北京市东城区科学技术委员会 One is automatically opened up Lan Jiji and is opened up blue system
CN105127876A (en) * 2015-10-13 2015-12-09 长兴亿帆电脑袜机厂 Polishing machine
CN105127876B (en) * 2015-10-13 2017-05-31 浙江亿帆自动化设备有限公司 A kind of polishing machine

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