The Catalysts and its preparation method that is used for modifying inferior gasoline to prepare clean gasoline
Technical field the invention belongs to a kind of composite catalyst that modifying inferior gasoline to prepare clean gasoline uses and preparation method thereof that makes.
Background technology U.S. Pat P 4,997,543 have introduced a kind of MBR technology that reduces benzene content of Mobil company exploitation, and it adopts catalytic cracking (FCC) or coking tail gas (LPG) or light FCC raw gasline to carry out alkylated reaction to remove benzene with the benzene in the rich benzoline.This process using be the ZSM-5 catalyzer.
A kind of technology that reduces benzene content has been introduced by Uop Inc. in its patent USP 5,120,890, this process using is only handled the petroleum naphtha that contains benzene and two kinds of aromatic hydrocarbons of dimethylbenzene the method for raw material fractionation cutting, thereby can improve the transformation efficiency of aromatic hydrocarbons.This process using USY is a catalyzer.
A kind of method that reduces benzene content in the gasoline has also been introduced by Mobil company from another piece U.S. Pat P 5,336,820, it still adopts the ZSM-5 catalyzer, with the same C of rich benzoline
2-C
5Low-carbon alkene contacts on beds, makes benzene carry out alkylated reaction with low carbene, generates alkylbenzene to remove benzene.
U.S. Pat P 5,865, and 988 have also introduced a kind of low-quality gasoline upgrading technology of Mobil company exploitation.This process using two step method: at first with raw gasline by containing CoMo/Al
2O
3The bed of catalyzer is removed the sulfide hydrogenation, makes part alkene saturated simultaneously; Second step will generate previously reaction product by containing the bed of ZSM-5 catalyzer, with the octane value that recovers in hydrogenation process, to lose.Adopt this technology can reduce sulphur content and olefin(e) centent in the oil product greatly, increased aromaticity content simultaneously, and keep octane value not reduce.
Mobil company is also at USP 5, developed another kind of low-quality gasoline upgrading technology in 041,028 patent, this process using is supported on Pt, Re on the USY, Ir etc. and is catalyzer, adopt this technology can reduce alkene and sulphur content significantly, improved aromaticity content simultaneously greatly.
Up to now, Shang Weijian has and adopts the small-grain ZSM-5 modified molecular sieve catalyst to be used for the technology of low-quality gasoline production clean gasoline, and can reduce the report that olefin(e) centent, benzene content, sulphur content, maintenance octane value do not reduce simultaneously.
The purpose of this invention is to provide a kind of gasoline aftertreatment catalyzer, the every index of the gasoline after this catalyst treatment can satisfy the requirement of GB GB17930-1999 fully, keeps octane value not reduce simultaneously.
Summary of the invention catalyzer provided by the invention is made up of rare-earth oxide and the filtering metal oxide of the ZSM-5 molecular sieve with small crystal grains of 2.0-95.0% (weight), 5.0-98.0% (weight) inorganic oxide, 0.1-10.0% (weight).So-called little crystal grain is meant that the size of ZSM-5 molecular sieve is less than 1 μ; Inorganic oxide is selected from TiO
2, SiO
2, ZrO
2, Al
2O
3, or mixture in them or mixture; Rare earth metal and transition metal oxide are selected from La
2O
3, NiO, SrO, MoO
3, Co
2O
3, Ce
2O
3, or mixture in them or mixture.
The Preparation of catalysts method, at first be that ZSM-5 molecular sieve with small crystal grains can be by number of patent application: 99102700.0 described methods are synthetic, and promptly adopting modulus is that 3.18 water glass is as the silicon source; With analytically pure Tai-Ace S 150 is the aluminium source; Water is deionized water; Sulfuric acid concentration is 98% (analytical pure); The organic amine template is 70% ethylamine solution (chemical pure) or chemical pure propylamine, n-Butyl Amine 99.
With synthetic ZSM-5 molecular sieve with small crystal grains and inorganic oxide by 1-10: 1 (weight ratio) mixed, and adds 0.1-3.0% (weight) binding agent sesbania powder, adds 1-10% (V/V) HNO
3The aqueous solution mixes and to pinch, to be squeezed into bar shaped (or cylinder or cloverleaf pattern) and be cut into particle.After the drying, 540 ℃ of roastings, more at normal temperatures and pressures, with catalyzer and aqueous ammonium nitrate solution, with 1: 3 dipping, with deionized water washing, drying, roasting obtained HZSM-5.
HZSM-5 is put into steam handle stove, at 350-700 ℃, with air speed 1-9hr
-1Feed the water vapor modification and handle, drop it off again in the aqueous solution of rare-earth metal nitrate, dipping exchange at room temperature 4 hours, clean oven dry, 540 ℃ of roastings then with deionized water, cooling, put into the transition metal sulfate aqueous solution again and flood, at room temperature, exchange 4 hours again, washing, drying, roasting obtains the used modified composite catalyst of the present invention.
Rare-earth oxide, transition metal oxide from their nitrate or vitriol or ammonium salt, through after the roasting, generate oxide compound usually.For example: La (NO
3)
36H
2O, Co (NO
3)
26H
2O, NiSO
47H
2O, (NH
4)
2Mo
4O
132H
2O etc.
The said clean gasoline of the present invention be meant through fall alkene behind the upgrading, fall benzene, desulfurization, gasoline that the maintenance octane value is constant.
The catalyzer that low-quality gasoline upgrading provided by the invention is used can be used for the upgrading of low-quality gasoline such as catalytic cracking (FCC) raw gasline, catalytic pyrolysis (DCC) raw gasline, pyrolysis gasoline, coker gasoline.Gasoline through after the catalyst treatment can reduce its alkene, benzene and sulphur content, satisfies the requirement of standard GB 17930-1999, keeps octane value not reduce simultaneously, is the catalyzer that a kind of more satisfactory low-quality gasoline upgrading is used.
The evaluation index that reaction result adopts is: olefin(e) centent (V/V) :≤35%;
Aromaticity content (V/V) :≤40%;
The content of benzene (V/V) :≤2.5%;
The content of sulphur :≤800ppm
Embodiment
Embodiment 1
Weigh in the balance and get 100g by number of patent application 99102700.0 described method synthetic ZSM-5 molecular sieve with small crystal grains, 30gAl
2O
3The HNO that adds 1-10% (V/V) after powder and 0.1-5% (weight) sesbania powder mixes
3The aqueous solution mixes and pinches back extruded moulding in banded extruder, after drying 540 ℃ of roasting.Catalyzer that roasting is good and 0.4NNH
4NO
3The aqueous solution is at normal temperatures and pressures to flood 1hr at 1: 3 by the sieve liquor ratio, outwells exchange liquid, repeats above operation, uses the deionization washing with volume then, and dry back is 540 ℃ of roastings, HZSM-5.
Embodiment 2
Take by weighing 2.79g La (NO with analytical balance
3)
36H
2O adds the 60mL deionized water dissolving; Take by weighing NiSO
47H
2O3.95g adds the 60mL deionized water dissolving; To place steam to handle stove by the HZSM-5 that embodiment 1 makes and use steam-treated for inherent 550-600 ℃; Take by weighing the catalyzer 35g that handles through steam, impouring La (NO
3)
3In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in retort furnace in baking oven; Product of roasting is cooled off back impouring NiSO slightly
4In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in baking oven.The catalyzer cooling that roasting is good is placed in the drying basin standby.
Embodiment 3
Take by weighing 0.267g La (NO with analytical balance
3)
36H
2O adds the 20mL deionized water dissolving; Take by weighing 0.377gNiSO
47H
2O adds the 20mL deionized water dissolving; To place steam to handle stove by the HZSM-5 that embodiment 1 makes and use steam-treated for inherent 550-600 ℃; Take by weighing the catalyzer 10g that handles through steam, impouring La (NO
3)
3In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in retort furnace in baking oven; Product of roasting is cooled off back impouring NiSO slightly
4In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in baking oven.The catalyzer cooling that roasting is good is placed in the drying basin standby.
Embodiment 4
Take by weighing 2.67g La (NO with analytical balance
3)
36H
2O adds the 40mL deionized water dissolving; Take by weighing 3.7652gNiSO
47H
2O adds the 40mL deionized water dissolving; To place steam to handle stove by the HZSM-5 that embodiment 1 makes and use steam-treated for inherent 550-600 ℃; Take by weighing the catalyzer 20g that handles through steam, impouring La (NO
3)
3In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in retort furnace in baking oven; Product of roasting is cooled off back impouring NiSO slightly
4In the aqueous solution, at room temperature static exchange 4hr outwells exchange liquid, cleans with deionized water, and the oven dry back is in 540 ℃ of roastings in baking oven.The catalyzer cooling that roasting is good is placed in the drying basin standby.
Embodiment 5
Take by weighing the 7.20g molybdenum acid ammonia with analytical balance, add the 300mL deionized water dissolving; Take by weighing the 8.85g Xiao Suangu, be dissolved in molybdenum acid ammonia solution; Weigh in the balance and get 100g, put into the aforementioned solution for preparing, under 70 ℃ of temperature, stir and spend the night, dry, ZSM-5 molecular sieve and the 30g Al after the oven dry by number of patent application 99102700.0 described method synthetic ZSM-5 molecular sieve with small crystal grains
2O
3After mixing, powder and an amount of sesbania powder add an amount of 10% (V/V) HNO
3The aqueous solution mixes and to pinch back extruded moulding in extrusion, after drying in retort furnace in 540 ℃ of roastings.The catalyzer cooling that roasting is good is placed in the drying basin standby.
Embodiment 6
The application of present embodiment explanation catalyzer aspect processing low-quality catalytic pyrolysis (DCC) gasoline.Dress 2g catalyzer in reaction tubes.Hydrogen flowing quantity measures with mass flowmeter; Reaction raw materials---thick catalytic pyrolysis (DCC) gasoline is squeezed in the pipe with pump, and enters reaction zone after hydrogen mixes and reacts on beds.Flow out reaction product bottom from knockout drum after gas-liquid separation, tail gas emptying after the spinner-type flowmeter metering.Live catalyst and regenerated catalyst are at 390 ℃ of temperature of reaction, reaction pressure 16atm, air speed 6hr
-1, reaction result and contrast situation under hydrogen-oil ratio 1200 (V/V) reaction conditions in the 300hr see Table 1,2,3 respectively.
Table 1 live catalyst changeed character in 300 hours
Reaction times (hour) | Benzene % (V/V) | Alkene % (V/V) | Aromatic hydrocarbons % (V/V) | Stable hydrocarbon % (V/V) | ???RON |
????6 | ?????1.86 | ?????28.5 | ?????37.7 | ????33.8 | ???98.37 |
????12 | ?????1.76 | ?????26.4 | ?????39.4 | ????34.2 | ???99.19 |
????18 | ?????1.77 | ?????28.2 | ?????36.0 | ????35.8 | ???99.53 |
????24 | ?????1.68 | ?????26.3 | ?????39.4 | ????34.3 | ???98.33 |
????30 | ?????1.64 | ?????27.1 | ?????37.9 | ????35.0 | ???98.58 |
????36 | ?????1.59 | ?????28.4 | ?????36.2 | ????35.4 | ???98.36 |
????42 | ?????1.57 | ?????28.1 | ?????35.6 | ????36.3 | ???97.67 |
????48 | ?????1.57 | ?????28.6 | ?????35.6 | ????35.8 | ???97.91 |
????54 | ?????1.49 | ?????28.3 | ?????36.6 | ????35.1 | ???97.59 |
????60 | ?????1.39 | ?????28.9 | ?????31.2 | ????38.9 | ???97.10 |
????66 | ?????1.58 | ?????29.3 | ?????33.0 | ????37.7 | ???97.85 |
????72 | ?????1.59 | ?????28.6 | ?????35.9 | ????35.5 | ???97.77 |
????78 | ?????1.57 | ?????28.6 | ?????39.4 | ????33.8 | ???97.32 |
????84 | ?????1.66 | ?????29.5 | ?????34.6 | ????35.9 | ???97.54 |
????90 | ?????1.60 | ?????28.4 | ?????36.3 | ????35.3 | ???97.00 |
????96 | ?????1.53 | ?????27.3 | ?????39.4 | ????33.3 | ???97.42 |
????102 | ?????1.51 | ?????27.6 | ?????38.7 | ????33.6 | ???97.36 |
????108 | ?????1.50 | ?????26.6 | ?????39.9 | ????33.5 | ???96.51 |
????114 | ?????1.53 | ?????27.5 | ?????38.2 | ????34.3 | ???97.83 |
????120 | ?????1.52 | ?????27.4 | ?????39.7 | ????32.9 | ???96.78 |
????126 | ?????1.52 | ?????28.7 | ?????37.1 | ????34.2 | ???96.56 |
????132 | ?????1.54 | ?????28.1 | ?????37.8 | ????34.1 | ???96.88 |
????138 | ?????1.46 | ?????29.9 | ?????36.9 | ????33.2 | ???99.98 |
????144 | ?????1.55 | ?????29.8 | ?????34.9 | ????35.3 | ???96.81 |
????150 | ????1.34 | ????31.1 | ????35.4 | ????33.5 | ????95.45 |
????156 | ????1.42 | ????28.6 | ????37.2 | ????34.2 | ????96.52 |
????162 | ????1.55 | ????30.7 | ????33.1 | ????36.3 | ????96.51 |
????168 | ????1.44 | ????29.1 | ????36.9 | ????34.0 | ????96.21 |
????174 | ????1.39 | ????27.3 | ????39.7 | ????33.0 | ????95.77 |
????180 | ????1.39 | ????26.7 | ????39.9 | ????33.4 | ????94.92 |
????186 | ????1.45 | ????29.1 | ????37.2 | ????33.8 | ????95.44 |
????192 | ????1.51 | ????30.3 | ????35.7 | ????34.0 | ????95.55 |
????198 | ????1.44 | ????28.0 | ????39.2 | ????32.8 | ????95.49 |
????204 | ????1.38 | ????29.2 | ????37.9 | ????32.9 | ????95.60 |
????210 | ????1.45 | ????28.3 | ????36.1 | ????35.6 | ????95.41 |
????216 | ????1.47 | ????29.3 | ????33.9 | ????36.8 | ????95.76 |
????222 | ????1.62 | ????31.2 | ????31.9 | ????36.9 | ????95.44 |
????228 | ????1.49 | ????28.5 | ????35.7 | ????35.8 | ????95.15 |
????234 | ????1.32 | ????27.4 | ????39.0 | ????33.6 | ????94.51 |
????240 | ????1.46 | ????30.2 | ????33.7 | ????36.1 | ????95.83 |
????246 | ????1.52 | ????30.6 | ????32.9 | ????36.5 | ????94.98 |
????252 | ????1.55 | ????30.4 | ????32.1 | ????37.5 | ????94.98 |
????258 | ????1.38 | ????28.6 | ????35.4 | ????34.0 | ????95.49 |
????264 | ????1.46 | ????29.3 | ????35.0 | ????35.7 | ????95.13 |
????270 | ????1.72 | ????33.2 | ????31.6 | ????35.2 | ????93.95 |
????276 | ????1.62 | ????30.4 | ????35.8 | ????34.2 | ????93.53 |
????282 | ????1.38 | ????30.7 | ????35.2 | ????34.1 | ????94.63 |
????288 | ????0.83 | ????30.5 | ????30.2 | ????39.3 | ????94.12 |
????294 | ????0.85 | ????28.9 | ????33.1 | ????38.0 | ????92.33 |
????300 | ????1.03 | ????34.7 | ????27.3 | ????38.0 | ????92.23 |
Table 2 regenerated catalyst reactivity worth
Reaction times (hour) | Benzene % (V/V) | Alkene % (V/V) | Aromatic hydrocarbons % (V/V) | Stable hydrocarbon % (V/V) | ??RON |
????10 | ????2.19 | ????20.0 | ????47.8 | ????32.2 | ??100.50 |
????20 | ????1.64 | ????19.6 | ????47.8 | ????32.5 | ??98.96 |
????30 | ????1.49 | ????22.0 | ????42.5 | ????35.5 | ??98.29 |
????40 | ????1.45 | ????25.7 | ????35.3 | ????38.8 | ??97.38 |
????50 | ????1.47 | ????23.5 | ????43.2 | ????33.2 | ??93.07 |
????60 | ????1.25 | ????22.3 | ????40.6 | ????37.0 | ??94.80 |
????70 | ????1.33 | ????26.6 | ????34.9 | ????38.5 | ??95.51 |
????80 | ????1.25 | ????26.1 | ????34.7 | ????39.2 | ??95.34 |
????90 | ????1.13 | ????23.2 | ????40.7 | ????35.4 | ??93.07 |
????100 | ????1.26 | ????25.6 | ????37.1 | ????37.4 | ??94.38 |
????110 | ????1.19 | ????27.6 | ????33.5 | ????39.1 | ??94.29 |
????120 | ????1.11 | ????27.6 | ????34.2 | ????38.2 | ??94.30 |
????130 | ????1.10 | ????26.4 | ????34.4 | ????39.1 | ??91.47 |
????140 | ????1.25 | ????27.6 | ????33.4 | ????39.0 | ??92.43 |
????150 | ????1.55 | ????31.0 | ????30.8 | ????38.1 | ??91.84 |
????160 | ????1.18 | ????27.6 | ????32.7 | ????39.5 | ??91.67 |
????170 | ????1.19 | ????29.0 | ????31.5 | ????39.4 | ??92.59 |
????180 | ????1.17 | ????28.7 | ????32.8 | ????38.4 | ??92.60 |
????190 | ????1.26 | ????30.5 | ????29.3 | ????40.1 | ??92.70 |
????200 | ????1.13 | ????28.3 | ????33.7 | ????38.0 | ??91.57 |
????210 | ????1.19 | ????29.0 | ????31.5 | ????39.3 | ??92.59 |
????220 | ????1.17 | ????28.7 | ????32.8 | ????38.4 | ??92.60 |
????230 | ????1.26 | ????30.5 | ????29.3 | ????40.1 | ??92.70 |
????240 | ????1.13 | ????28.3 | ????33.7 | ????38.0 | ??91.57 |
????250 | ????1.34 | ????32.7 | ????28.3 | ????38.9 | ??91.65 |
????260 | ????1.26 | ????30.2 | ????32.9 | ????36.8 | ??91.01 |
????270 | ????1.26 | ????30.5 | ????34.4 | ????35.9 | ??92.50 |
????280 | ????1.34 | ????30.6 | ????31.6 | ????37.5 | ??91.23 |
????290 | ????1.35 | ????32.1 | ????30.9 | ????36.9 | ??92.30 |
????300 | ????1.42 | ????33.2 | ????29.2 | ????37.5 | ??91.96 |
????310 | ????1.46 | ????33.8 | ????27.2 | ????38.9 | ??91.27 |
????320 | ????1.49 | ????34.5 | ????28.0 | ????37.8 | ??91.89 |
????330 | ????1.43 | ????32.4 | ????31.2 | ????36.4 | ??91.26 |
????340 | ????1.43 | ????33.9 | ????28.9 | ????37.2 | ??91.19 |
????350 | ????1.55 | ????33.8 | ????30.1 | ????36.0 | ??92.14 |
????360 | ????1.56 | ????32.0 | ????31.6 | ????36.3 | ??91.86 |
????370 | ????1.41 | ????31.7 | ????34.8 | ????33.5 | ??92.06 |
????380 | ????1.61 | ????34.2 | ????30.5 | ????35.7 | ??92.85 |
300 hours internal reaction average results of table 3 live catalyst and regenerated catalyst and raw material contrast
Catalyst type | Product is formed | Evaluation index |
Alkene (V/V%) | Aromatic hydrocarbons (V/V%) | Benzene | Organon RON | Alkene (V/V%) | Aromatic hydrocarbons (V/V%) | Benzene | ??RON |
Live catalyst | ????28.9 | ????36.0 | ??1.49 | ??96.34 | ????≤35 | ????≤40 | ?≤2.5 | ??≥91.9 |
Regenerated catalyst | ????29.5 | ????34.9 | ??1.37 | ??93.56 | ????≤35 | ????≤40 | ?≤2.5 | ??≥91.9 |
Raw material | ????64.7 | ????15.9 | ??3.0 | ??91.9 | ????≤35 | ????≤40 | ?≤2.5 | ??91.9 |
Embodiment 7
The application of present embodiment explanation catalyzer aspect processing low-quality catalytic pyrolysis (FCC) gasoline.Dress 2g catalyzer in reaction tubes.Hydrogen flowing quantity measures with mass flowmeter; Reaction raw materials---thick catalytic pyrolysis (FCC) gasoline is squeezed in the pipe with pump, and enters reaction zone after hydrogen mixes and reacts on beds.Flow out reaction product bottom from knockout drum after gas-liquid separation, tail gas emptying after the spinner-type flowmeter metering.Live catalyst and regenerated catalyst are at 400 ℃ of temperature of reaction, reaction pressure 20atm, air speed 3hr
-1, the reaction result under hydrogen-oil ratio 70 (V/V) reaction conditions in the 5hr sees Table 4:
Table 4 FCC gasoline changes before and after handling
Test item | Raw material | Reaction product | GB | Experimental technique |
Alkene (V/V%) | ????72.6 | ????26.9 | ????≤35 | ??GB/T11132 |
Aromatic hydrocarbons (V/V%) | ????12.0 | ????35.8 | ????≤40 | ??GB/T11132 |
Alkane (V/V%) | ????24.7 | ????37.3 | | ??GB/T11132 |
Benzene | ????2.4 | ????0.90 | ????≤2.5 | Chromatography |
????RON | ????89.1 | ????96.8 | | Chromatography is calculated |
Embodiment 8
Present embodiment illustrates the application of this catalyzer aspect the low-quality gasoline of processing high-sulfur.Adopting sulphur content is raw material up to the raw gasline of 2537ppm.Dress 2g catalyzer in reaction tubes.Hydrogen flowing quantity measures with mass flowmeter; The reaction raw materials raw gasline is squeezed in the pipe with pump, and enters reaction zone after hydrogen mixes and reacts on beds.Flow out reaction product bottom from knockout drum after gas-liquid separation, tail gas emptying after the spinner-type flowmeter metering.Live catalyst and regenerated catalyst are at 390 ℃ of reactions, reaction pressure 16atm, air speed 6hr
-1, the reaction result under hydrogen-oil ratio 600 (V/V) reaction conditions sees Table 5:
The desulfurization performance of table 5 catalyzer is investigated
Reaction times | ??8 | ??16 | ??24 | ??32 | ??40 | ??48 | ??56 |
Sulphur content, ppm | ??190 | ??192 | ??191 | ??189 | ??192 | ??206 | ??217 |
Decreasing ratio, % | ??92.5 | ??92.4 | ??92.5 | ??92.5 | ??92.4 | ??91.9 | ??91.4 |