CN1336501A - Optimized ceramic valve core structure - Google Patents
Optimized ceramic valve core structure Download PDFInfo
- Publication number
- CN1336501A CN1336501A CN 00111271 CN00111271A CN1336501A CN 1336501 A CN1336501 A CN 1336501A CN 00111271 CN00111271 CN 00111271 CN 00111271 A CN00111271 A CN 00111271A CN 1336501 A CN1336501 A CN 1336501A
- Authority
- CN
- China
- Prior art keywords
- moving plate
- stator
- spool
- porcelain
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/078—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted and linearly movable closure members
- F16K11/0782—Single-lever operated mixing valves with closure members having flat sealing faces
- F16K11/0787—Single-lever operated mixing valves with closure members having flat sealing faces with both the supply and the discharge passages being on the same side of the closure members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/072—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members
- F16K11/074—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted closure members with flat sealing faces
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multiple-Way Valves (AREA)
- Sliding Valves (AREA)
Abstract
The invention relates to an optimized structure of valve core composed of ceramic wafer. In invented structure used are moving wafer, still wafer and porcelain ring instead of two or three ceramic wafers, moreover the jointing gasket side of the still water is designed as a abnormity structure with concave surface. This optimized structure is with prolongd life of valve greatly and can solve the leakage problem and sealing requirement on porcelain valve core, thus it can widely be used in all of porcelain wafer valve. The contradiction between flow quantity and reliability as well as sealing property and switch torque is conquered reasonably. If this structure is used in straight through valve, it is in action of both-way.
Description
The present invention relates to optimizing structure of a kind of ceramic valve core.
Existing ceramic seal spool, what adopt as the water mixing valve core of angle general formula list water nozzle spool and contrary general formula all is two ceramics structures (stator and moving plates), and general straight-through type is generally three ceramics structures (moving plate of folder between the identical stator of two chip architectures), its mutual faying surface is smooth, parallel and smooth, and is equipped with corresponding valve body and sealed member is formed various ceramic seal valves.The spool of two common ceramics structures, moving plate rotate or the translation process in, also have the friction between the non-ceramics parts, often before the ceramics wearing and tearing, wear and tear already between the non-ceramics parts and cause leakage.The wear resistance of ceramics is failed whole bringing into play; And no matter angle general formula or straight-through type spool all adopt the plane rotation sealing means, and ceramic plate adopts uniform fan shaped borehole structure more, thereby its flow is decided by to form the area size of the fan shaped borehole of the stator of ceramics and moving plate.When certain, fan-shaped hole count of ceramics diameter and one timing of its central angle, the best method that strengthens the fan shaped borehole area for the raising flow is the width that reduces to fan arc place sealing strip, the edge rings band of round ceramics is narrowed down, but this certainly will influence the sealing reliability of (passing through seal washer) between ceramics and the valve body at fan arc place sealing strip, the result reduces the pressure-resistant seal performance of valve, the total quality unreliability is increased, cause this a pair of contradiction between reliability and the flow to be difficult to for a long time solve.Equally also there is the contradiction between sealing and the switch torque (feel), and owing to also there be can not two-wayly use on the function in structural reason.
The objective of the invention is to overcome above shortcoming, the ceramic seal spool of the optimization type structure of a kind of two ceramics and a porcelain ring is provided, with the wearing and tearing of eliminating non-ceramics parts or under the prerequisite that does not increase the ceramics external diameter, strengthen the fan shaped borehole area as far as possible, improve the maximum discharge of various valves and optimizing structure of the ceramic valve core in high reliability and working life thereof that existing two ceramics and three ceramics are spool.
Another object of the present invention provides the versatility spool of a kind of two ceramics and a porcelain ring so that assembling and maintenance use.
Technological scheme of the present invention is the improvement to the porcelain spool of existing two ceramics or three ceramics, is about to the porcelain spool of two ceramics.Increase by a porcelain ring again, and three ceramics are replaced a stator of moving plate one side with the porcelain ring, being about to ceramic valve core, all to add the form of optimizing structure of a porcelain ring with two ceramics of stator and moving plate alternative, and this porcelain ring is specifically designed as the structure that endoporus is coniform hole; And then consider good airproof performance again and improve flow that also one side, plane that its stator and packing ring are fitted is designed to a concave surface polymorphic structure body, and the example of this multiple valve of optimizing structure is showed its extensive use as several specific embodiments.
Obviously the present invention both had been different from the porcelain spool that has only two ceramics, different with three ceramics porcelain spools again, it has solved the difficult problem of the last seal leakage of the valve that ceramic valve core forms effectively, greatly improved the working life of whole valve, and ingenious reasonably overcome between flow and the reliability and sealing and switch torque between contradiction, and make that the straight-through valve of being formed is two-way all can be used.
Describe the present invention in detail below in conjunction with drawings and Examples.
Fig. 1. the present invention's (have seal washer and pull out handle) basic structure decomposing schematic representation.
Fig. 2. water mixing valve core of the present invention is analysed and observe corresponding schematic representation with decomposition texture.
Fig. 3. the right elevation of stator structure of the present invention.
Fig. 4. the plan view of stator structure of the present invention.
Fig. 5. the left view of stator structure of the present invention.
Fig. 6. the C-C sectional view of stator structure of the present invention.
Fig. 7. the general spool erection drawing of general straight-through type of the present invention.
Fig. 8 is the general spool A-A of a Fig. 7 sectional view.
Fig. 9 is the general spool B-B of a Fig. 7 sectional view
Figure 10. the decomposing schematic representation of the another kind of straight-through type spool of the present invention.
Figure 11. the decomposing schematic representation of angle of the present invention general formula spool.
Shown in Fig. 1, Fig. 7-9, the stator 1 that the present invention includes fan shaped borehole with can with dial handle 10 moving plate 2 of the band linkage structure of commissure mutually, it is characterized in that it also comprises a porcelain ring 3 with coniform hole that fits with moving plate 2, and the toroidal surface of big footpath one side in the female cone shape hole of porcelain ring 3 and moving plate 2 mutual highi degree of accuracy are fitted smoothly.Be that above-mentioned porcelain ring 3 is not the circular or tubular body of a rule, but porcelain ring that endoporus is a tapered hole, therefore the toroidal surface of the bi-side of porcelain ring 3 has width not, the porcelain ring 3 of this structure can guarantee under the prerequisite that does not stop moving plate fan shaped borehole area, again axial limiting shoulder H can be set on shell core or valve body
1And H
2In this routine throughway valve, also the porcelain core shell can be saved sometimes, porcelain core is directly installed among the valve body.In Fig. 2, the structure (stator 1 and moving plate 2) that as the former spool of mixer tap only is two ceramics is as adding a porcelain ring 3 (this porcelain ring 3 also is that non-ordinary light is sliding and smooth with moving plate 2 matching surfaces, moving plate 2 can translation or level and smooth rotation between stator 1 and porcelain ring 3) again on moving plate 2.When moving plate 1 moves to left end, the A on the stator 1, B hole are cut off sealing by moving plate 2, and when moving plate 1 moves to right-hand member, the A on the stator 1, B hole are communicated with by the die cavity D on the moving plate 2 and open.The present invention advocates the ceramic seal spool of the optimization of constructing, obviously, the spool of two ceramics installed additional porcelain ring 3 after, then make the motion of its moving plate 2 no longer produce the friction between non-ceramics and improved the life-span greatly.On the basis of former two ceramics valve core structures, installed porcelain ring 3 backs example of the present invention additional as Fig. 2, Figure 10, shown in Figure 11 being.
Consider and improve flow to greatest extent, also can be further the stator 1 of common disk shape be designed to the polymorphic structure body that a side is a concave surface, shown in Fig. 3-6, be about to the fan-shaped a ' od ' of the faying surface of moving plate 2 gradually expansion be the fan-shaped face abcd of opposite side, also be fan-shaped a ' od ' in a side (R plane) that stator 1 and moving plate 2 fit, fan-shaped face abcd is then at opposite side, fan-shaped on fan-shaped a ' od ' and the moving plate 2 is (the position size is just the same) that fits like a glove, and the area of fan-shaped face abcd is much larger than fan-shaped a ' od ', this polymorphic structure body of this fan shaped borehole is if successively the sectorial area of each cross-sectional section is all greater than the right flank of stator 1---the sectorial area on the R plane, when water flows into a ' od ' fan shaped borehole when the covering of the fan of abcd flows out, each sectorial area vertical with water (flow) direction is all more than or equal to the sectorial area on the R plane of stator 1, like this, the flow of promptly guaranteeing stator 1 is not less than the flow on the moving plate 2, only adopt this structure, just strengthened the arc section diameter (obviously should make the stator of one side and the porcelain ring of opposite side on this arc section, keep overlapping) of the fan shaped borehole of moving plate 2 as far as possible, so under the prerequisite that does not increase the ceramics external diameter, just improved flow to greatest extent.
The present invention who constructs thus increases a porcelain ring with existing spool by two ceramics, and the spool of three ceramics is replaced the wherein spool of optimizing structure of a stator with the porcelain ring, and no matter the concrete structure of moving plate 2 how, fits in the valve that corresponding core shell or valve body can be formed the ceramic plate class of various high-qualitys.Consider versatility of the present invention,, a stator packing ring 4 and ring packing ring 5 are set respectively, and its containing is fixed in left core shell 8 and the right core shell 9 with its shoulder H at the stator 1 of above-mentioned spool and porcelain ring 3 sides as embodiment
1And H
2And corresponding Sealing is that the left packing ring 6 of O shape round seals with right packing ring 7, again with dialling the blind hole S that handle 10 inserts in the moving plates 2
1In just form general spool.And then consider that a side bears under the hydraulic pressure condition with higher of current, the water port M of the stator packing ring 4 of stator 1 side of above-mentioned spool and left core shell 8 can be designed to three fan shaped borehole central lines and three fan shaped boreholes that area is bigger with stator 1, to bear higher hydraulic pressure from the left side current, promptly than left core shell 8 during for the water port of circular hole the pressure on the stator 1 reduce half approximately, make feel light to reduce moment of rotation like this, be beneficial to realize automatic control.
The location linkage structure of above-mentioned moving plate 2 can be the blind hole S on 2 side weeks of moving plate or the plane according to the cooperation needs of dialling handle 10 variety of ways
1Or dog (latter Tu Lve), as Fig. 9, Figure 10.Can find out obviously also that from figure porcelain ring 3 of the present invention can make the handle 10 of dialling of various ways pass and insert blind hole S on moving plate 2 planes from interior
1Or groove S
2In, thereby can make the valve of various different purposes.
In the valve core structure of above-mentioned two one rings, since moving plate with the porcelain ring place that matches, its planeness is the same with the another side with degree of finish all to reach very high precision, when promptly being all high planeness and degree of finish in the bi-side of moving plate (2), so, require in the angle general formula spool of not really high situation such as Figure 11 at some.For reducing cost, porcelain ring also other materials such as available teflon replaces.
In sum, advantage of the present invention is apparent. The spool that the present invention constructs or utilize this The various potsherd valves that bright cooperation forms with corresponding valve body have satisfactorily solved flow and sealing perfectly, Contradiction between contradiction between the reliability and switch torque and the sealing has also reasonably solved potsherd The difficult problem of seal leakage on the spool, prolonged obtain under service life of whole valve and the same scale maximum Therefore the possibility of flow has been opened up the new world of ceramic sealing valve cone technology and application thereof.
Claims (6)
1. a ceramic valve core optimizes structure, it comprise stator (1) with can with dial handle (10) moving plate (2) of the band linkage structure of commissure mutually, it is characterized in that it also comprises a porcelain ring (3) with coniform hole that fits with moving plate (2), and the toroidal surface of big footpath one side in porcelain ring (3) female cone shape hole and moving plate (2) mutually highi degree of accuracy smoothly fit.
2. spool according to claim 1 is characterized in that above-mentioned stator (1) one side is the polymorphic structure body of concave surface, be about to the fan-shaped ao ' d ' of the faying surface of moving plate (2) gradually expansion be the abcd of the sector shape of opposite side.
3. spool according to claim 1 and 2, above-mentioned porcelain ring (3) can substitute with polytetrafluoroethylmaterial material when it is characterized in that being all high planeness and degree of finish in the bi-side of moving plate (2).
4. spool according to claim 1 is characterized in that location linkage structure on the above-mentioned moving plate (2) can be the blind hole S on the moving plate (2)
1, groove S
2Or dog.
5. spool according to claim 1 is characterized in that stator (1) and porcelain ring (3) side at above-mentioned spool is provided with a stator packing ring (4) and ring packing ring (5) respectively, and its containing is fixed on left core shell (8) and H
1And H
2And corresponding Sealing is to seal with its shoulder circle (7) in left packing ring (6) and the right right core shell of pad (9) of O shape round, inserts blind hole S in the moving plate (2) with dialling handle (10) again
1The general spool of middle composition.
6. according to claim 1 or 4 described spools, the water port R that it is characterized in that the stator packing ring (4) of stator (1) side at above-mentioned spool and left core shell (8) is all three fan shaped borehole central lines and three fan shaped boreholes that area is bigger with stator (1).
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00111271 CN1336501A (en) | 2000-08-07 | 2000-08-07 | Optimized ceramic valve core structure |
| PCT/CN2001/001204 WO2002014722A1 (en) | 2000-08-07 | 2001-07-25 | Ceramics-plate structure for a valve element |
| AU2002223392A AU2002223392A1 (en) | 2000-08-07 | 2001-07-25 | Ceramics-plate structure for a valve element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00111271 CN1336501A (en) | 2000-08-07 | 2000-08-07 | Optimized ceramic valve core structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1336501A true CN1336501A (en) | 2002-02-20 |
Family
ID=4581195
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00111271 Pending CN1336501A (en) | 2000-08-07 | 2000-08-07 | Optimized ceramic valve core structure |
Country Status (3)
| Country | Link |
|---|---|
| CN (1) | CN1336501A (en) |
| AU (1) | AU2002223392A1 (en) |
| WO (1) | WO2002014722A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100390451C (en) * | 2003-04-16 | 2008-05-28 | 克罗克司-商多极Ⅱ.伊帕里-埃斯-凯赖什凯德尔米公司 | Structure of single handle mixed valve operated by rotation |
| CN100392296C (en) * | 2004-04-24 | 2008-06-04 | 麦广海 | Cut-off valve |
| CN104832670A (en) * | 2015-05-12 | 2015-08-12 | 张广立 | Novel valve core and valve using valve core |
| CN108889468A (en) * | 2018-07-21 | 2018-11-27 | 王正丰 | The achievable 321 Full Featured ceramic cartridges of one kind |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7114515B2 (en) | 2005-02-28 | 2006-10-03 | American Standard Europe B.V.B.A. | In-line valve cartridge |
| CN106540864A (en) * | 2015-09-18 | 2017-03-29 | 杭州惠宝机电有限公司 | A kind of glue spraying seat with flat seal control glue valve |
| CN108662175B (en) * | 2018-06-29 | 2020-05-12 | 开平市亿展阀芯有限公司 | Valve core of water tap |
| CN111188921A (en) * | 2020-02-10 | 2020-05-22 | 陈建成 | Fluted disc-shaped valve rod for ceramic valve |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3509973A1 (en) * | 1985-03-20 | 1986-09-25 | Ideal-Standard Gmbh, 5300 Bonn | 2-WAY AND SHUT-OFF VALVE |
| CH686639A5 (en) * | 1992-02-25 | 1996-05-15 | Kwc Ag | Control cartridge for a single-handle faucet and faucet with such control cartridge. |
| DE4212236A1 (en) * | 1992-04-11 | 1993-10-14 | Grohe Armaturen Friedrich | Control and shut-off valve |
-
2000
- 2000-08-07 CN CN 00111271 patent/CN1336501A/en active Pending
-
2001
- 2001-07-25 WO PCT/CN2001/001204 patent/WO2002014722A1/en active Application Filing
- 2001-07-25 AU AU2002223392A patent/AU2002223392A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100390451C (en) * | 2003-04-16 | 2008-05-28 | 克罗克司-商多极Ⅱ.伊帕里-埃斯-凯赖什凯德尔米公司 | Structure of single handle mixed valve operated by rotation |
| CN100392296C (en) * | 2004-04-24 | 2008-06-04 | 麦广海 | Cut-off valve |
| CN104832670A (en) * | 2015-05-12 | 2015-08-12 | 张广立 | Novel valve core and valve using valve core |
| CN108889468A (en) * | 2018-07-21 | 2018-11-27 | 王正丰 | The achievable 321 Full Featured ceramic cartridges of one kind |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2002014722A1 (en) | 2002-02-21 |
| AU2002223392A1 (en) | 2002-02-25 |
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|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| AD01 | Patent right deemed abandoned | ||
| C20 | Patent right or utility model deemed to be abandoned or is abandoned |