CN1336352A - Photocatalystic self-cleaning TiO2 ceramic and its prepn. - Google Patents

Photocatalystic self-cleaning TiO2 ceramic and its prepn. Download PDF

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Publication number
CN1336352A
CN1336352A CN 01128387 CN01128387A CN1336352A CN 1336352 A CN1336352 A CN 1336352A CN 01128387 CN01128387 CN 01128387 CN 01128387 A CN01128387 A CN 01128387A CN 1336352 A CN1336352 A CN 1336352A
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ceramic
glaze
tio
sol
cleaning
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CN 01128387
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CN1174938C (en
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贺飞
唐怀军
赵文宽
方佑龄
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Wuhan University WHU
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Wuhan University WHU
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Abstract

The present invention relates to titanium dioxie photo catalyzed self-cleaning ceramic and its preparation method, said ceramic includes ceramic block or ceramic product, its key point is: on the enaml surface of ceramic block or ceramic product, a layer of photo-catalyzed film with nm titanium dioxide as main component and low temp. enamel is combined; quarze, lime stone, borox, zinc oxide and zircon are mixed and sintered into 950-1000 deg.C low temp. fused enamel, then mix kaolin, water and adhesive to prepare enamel paste, further sintered onto the enamel surface of ceramic block or ceramic product finally load titanium dioxide sol on ceramic enamel surface and sintered into the required titanium dioxide photo catalyzed self cleaning ceramic. Advantages simple technology, low cost etc.

Description

Photocatalystic self-cleaning TiO 2 ceramic and preparation method thereof
Technical field
The present invention relates to Photocatalystic self-cleaning TiO 2 ceramic and preparation method thereof.
Background technology
Ceramic is widely used building and ornament materials, but owing to reason atmospheric pollutions such as industrial expansion, emission of automobile wastes cause the traditional ceramics goods in use, performance deposits all contaminations and deepening gradually, dirty and influence decorative effect gradually.Need the cost great amount of manpower and material resources to clean.
Summary of the invention
Problem to be solved by this invention provide a kind of not only can keep the fine and smooth bright and clean apparent characteristic of traditional ceramics but also can automated decontamination, the beautiful Photocatalystic self-cleaning TiO 2 ceramic and preparation method thereof that keeps clean lastingly.
Technical scheme provided by the invention is: Photocatalystic self-cleaning TiO 2 ceramic, comprise ceramic body or ceramic finished product, its key is: closely being compounded with on the ceramic body or on the glaze of ceramic finished product by nano titanium oxide is the photocatalysis thin film and the low temperature glaze of main component, the glaze formula of low temperature glaze is quartzy 25-30 part, Wingdale 4-5 part, borax 28-30 part, zinc oxide 8-10 part, zircon 5-8 part, more than be mass fraction, it with above-mentioned component mixing firing temperature 950-1000 ℃ low temperature frit glaze, with above-mentioned frit 92-96 part, kaolin 4-8 part, add 50-100 part water, the water-soluble organic polymer binder of 0-2 part (being mass fraction) mixes makes glaze slip, adopts existing glazing, firing process and equipment fire on the ceramic body or the glaze of ceramic finished product on.The gained glaze is smooth, fine and smooth, gentle, attractive in appearance, is beige, and is sub-translucent, acid and alkali-resistance, tension mill.
Above-mentioned photocatalysis thin film can be with low-carbon (LC) (C 1-4) alcohol is raw material as ethanol, butanols etc., metatitanic acid fat or strong acid oxygen titanium salt, water, by 100: 5-20: the mixed of 1.5 volume percent is made TiO 2 sol, and employing dip-coating or spraying method load to TiO 2 sol on the Ceramic glaze and obtain.
The present invention also provides the preparation method of above-mentioned Photocatalystic self-cleaning TiO 2 ceramic, with 25-30 part quartz, 4-5 part Wingdale, 28-30 part borax, 8-10 part zinc oxide, it is 950-1000 ℃ low temperature frit glaze that 5-8 part zircon (more than be mass fraction) mixes firing temperature, with above-mentioned frit 92-96 part, kaolin 4-8 part, add 50-100 part water, the agent of 0-2 part aforementioned adhesion mixes makes glaze slip, adopt existing glazing, firing process and equipment fire on the ceramic body or the glaze of Tao Cuihua porcelain finished product on, titanium dichloride load is compound to Ceramic glaze and adopts sol-gel technique, with metatitanic acid lipid as raw material under the acidity condition of pH=3-4, be added drop-wise to slowly hydrolysis in the ethanol, vigorous stirring prepares the titanium dioxide melten gel simultaneously, adopt dip-coating or spraying method that TiO 2 sol is loaded to Ceramic glaze, under 500-700 ℃ temperature calcination 1-3 hour, can obtain required Photocatalystic self-cleaning TiO 2 ceramic.
Above-mentioned low temperature glaze fire on the ceramic body or the glaze of ceramic finished product on, after ash is blown in cooling, carry out dip-coating or spraying TiO 2 sol immediately.To avoid Ceramic glaze to pollute TiO 2 sol is come off or pollute.This technology need not use distilled water, acetone equal solvent that Ceramic glaze is cleaned, and can simplify technology and reduce industrial cost.
The ceramic any surface finish exquisiteness attractive in appearance, gentle that the present invention is prepared is silvery white in color or the silver yellow look acid and alkali-resistance, anti-scratch mill.Under the irradiation of light, the various organism of the deposition surface of degrading have super hydrophilic simultaneously, and this specific character can make water soak into the surface better, is beneficial to the wash-out surface mass.Under normal conditions, the pollutent of ceramic surface is organism and inorganic dust granules mixture.The prepared ceramic of the present invention can be under illumination (as the sunlight incandescent light etc.), effective degraded organism wherein, and remaining inorganic dust thing is wind-force outside, and self gravitation comes off under the effects such as rain drop erosion power and the surface is kept clean lastingly.A large amount of uses are also capable of purifying air.Thereby by gained titanium dioxide self cleaning enamel of the present invention not only have the fine and smooth bright and clean apparent characteristic of traditional ceramics have again automated decontamination, lastingly keep clean attractive in appearance.
The present invention can be used for making wall, ornamental brick, sanitary china, ceramics such as household china are used for decorative constructure, communal facility, family room, lavatory, kitchen etc.
The specific embodiment
Embodiment 1: get 30 parts in quartz, 20 parts of feldspars, 5 parts in lime stone, 30 parts of boraxs, zinc oxide 8 Part, 8 parts of zircons (mass fraction) mix rear after 1000 ℃ of lower meltings, hardening, fine grinding Cross 200 mesh sieves; Get 96 parts in this fritted glaze powder and 4 parts of kaolin, water 60-70 part (mass fraction), Be mixed and made into flowable glaze slip and adopt existing glazing technology such as waterfall process to impose on ripe base surface, at 960 ℃ Burn till stand-by.
75 parts of ethanol (volume parts, lower same) are under agitation dripped nitric acid with 1.5 parts of redistilled waters to be transferred Joint pH=3-4 mixes 10 parts of positive fourth fat of metatitanic acid and 26 parts of ethanol rear lower of strong agitation then Be added in the aforementioned solution, get faint yellow vitreosol.
Adopt dip-coating method of the prior art, with the ceramic (need not clean) that newly burns out Speed with 5-15cm/min vertically lifts out liquid level; In the time of need repeatedly filming, sample at room temperature can be put Putting behind the 20-40min again dipping lifts and films; The last dustless placement sample of room temperature is after about 12 hours, 600 ℃ of lower calcinations 2 hours, cooling, take out and namely get any surface finish exquisiteness attractive in appearance, gentle, be silvery white in color or Silver yellow look, acid and alkali-resistance, anti-scratch mill, the self-cleaning function pottery with characteristics such as self-cleaning decontamination, super hydrophilics Ceramic products.
Embodiment 2: get 25 parts in quartz, 20 parts of feldspars, 4 parts in lime stone, 28 parts of boraxs, zinc oxide 10 Part, 6 parts of zircons (mass fraction) mix afterwards mistake after 950 ℃ of lower meltings, hardening, fine grinding 200 mesh sieves; Get 92 parts in this fritted glaze powder and 8 parts of kaolin, water 60-70 part, 1 part of (matter of polyvinyl alcohol The amount umber), be mixed and made into flowable glaze slip and adopt existing glazing technology such as waterfall process to impose on ripe base surface, Burn till stand-by at 1000 ℃.
75 parts of butanols (volume parts, lower same) are under agitation dripped nitric acid with 1.5 parts of redistilled waters to be transferred Joint pH=3-4 is added drop-wise under strong agitation after then 25 parts of butanols of 15 parts of titanyl sulfates being mixed In the aforementioned solution, get faint yellow vitreosol.
Adopt dip-coating method of the prior art, with the ceramic (need not clean) that newly burns out Speed with 5-15cm/min vertically lifts out liquid level; In the time of need repeatedly filming, sample at room temperature can be put Putting behind the 20-40min again dipping lifts and films; The last dustless placement sample of room temperature is after about 12 hours, 500 ℃ of lower calcinations 3 hours, cooling, take out and namely get any surface finish exquisiteness attractive in appearance, gentle, be silvery white in color or Silver yellow look, acid and alkali-resistance, anti-scratch mill, the self-cleaning function pottery with characteristics such as self-cleaning decontamination, super hydrophilics Ceramic products.
Embodiment 3: get quartzy 28 parts, 18 parts of feldspars, 5 parts in lime stone, 29 parts of boraxs, 8 parts in zinc oxide, 5 parts of zircons (mass fraction) are crossed 200 orders after 980 ℃ of lower meltings, hardening, fine grinding after mixing Sieve; Get 94 parts in this fritted glaze powder and 6 parts of kaolin, water 60-70 part, 1.5 parts of (mass parts of polyglycols Number), be mixed and made into flowable glaze slip and adopt existing glazing technology such as waterfall process to impose on ripe base surface, 980 ℃ are burnt till stand-by.
75 parts of methyl alcohol (volume parts, lower same) are under agitation dripped nitric acid with 1.5 parts of redistilled waters to be transferred Joint pH=3-4 mixes 5 parts of metatitanic acid second fat and 25 parts of methyl alcohol afterwards then and is added drop-wise under strong agitation In the aforementioned solution, get faint yellow vitreosol.
Adopt dip-coating method of the prior art, with the ceramic (need not clean) that newly burns out with The speed of 5-15cm/min vertically lifts out liquid level; In the time of need repeatedly filming, sample at room temperature can be placed Again flood to lift behind the 20-40min and film; The last dustless placement sample of room temperature is after about 12 hours, at 700 ℃ Lower calcination 1 hour, cooling is taken out and is namely got any surface finish exquisiteness attractive in appearance, gentle, is silvery white in color or the silver yellow look , acid and alkali-resistance, anti-scratch mill, self-cleaning function ceramic with characteristics such as self-cleaning decontamination, super hydrophilics.

Claims (4)

1. Photocatalystic self-cleaning TiO 2 ceramic, comprise ceramic body or ceramic finished product, it is characterized in that: closely being compounded with on the ceramic body or on the glaze of ceramic finished product by nano titanium oxide is the photocatalysis thin film and the low temperature glaze of main component, the glaze formula of low temperature glaze is quartzy 25-30 part Wingdale 4-5 part, borax 28-30 part, zinc oxide 8-10 part, zircon 5-8 part, more than be mass fraction, it with above-mentioned component mixing firing temperature 950-1000 ℃ low temperature frit glaze, with above-mentioned frit 92-96 part, kaolin 4-8 part, add 50-100 part water, the water-soluble organic polymer binder of 0-2 part mixes makes glaze slip, adopts existing glazing, firing process and equipment fire on the ceramic body or the glaze of ceramic finished product on.
2. pottery according to claim 1, it is characterized in that: above-mentioned photocatalysis thin film is to be raw material with low-carbon alcohol, metatitanic acid fat or strong acid oxygen titanium salt, water, by 100: 5-20: the mixed of 1.5 volume percent is made TiO 2 sol, adopts dip-coating or spraying method that TiO 2 sol is loaded on the Ceramic glaze.
3. the preparation method of the described pottery of claim 1, by the described preparation glaze slip of claim 1, adopt existing glazing, firing process and equipment fire on the ceramic body or the glaze of ceramic finished product on, titanium dichloride load is compound to Ceramic glaze and adopts sol-gel technique, with metatitanic acid fat or strong acid oxygen titanium salt as raw material under the acidity condition of pH=3-4, be added drop-wise to slowly hydrolysis in the low-carbon alcohol, vigorous stirring prepares the titanium dioxide melten gel simultaneously, adopt dip-coating or spraying method that TiO 2 sol is loaded to Ceramic glaze, under 500-700 ℃ temperature calcination 1-3 hour, can obtain required Photocatalystic self-cleaning TiO 2 ceramic.
4. the preparation method of pottery according to claim 3 is characterized in that: low temperature glaze fire on the ceramic body or the glaze of ceramic finished product on, after ash is blown in cooling, carry out dip-coating or spraying TiO 2 sol immediately.
CNB011283874A 2001-08-30 2001-08-30 Photocatalystic self-cleaning TiO2 ceramic and its prepn. Expired - Fee Related CN1174938C (en)

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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1297519C (en) * 2003-10-24 2007-01-31 蔡日馨 Nanometer glaze with far infrared radiating function and its application
CN1304126C (en) * 2005-04-28 2007-03-14 湖南泰鑫瓷业有限公司 Method for manufacturing nano TiO2 composite antibacterial membrane
CN1311915C (en) * 2005-04-28 2007-04-25 湖南泰鑫瓷业有限公司 Method for manufacturing nano TO silver-carried antibacterial membrane
WO2008152154A1 (en) * 2007-06-14 2008-12-18 Cerámica La Escandella, S.A. Ceramic glaze, method for obtaining age-resistant glazed tiles and resulting tile
CN101417893B (en) * 2008-11-28 2011-08-31 河北理工大学 Nano phase separation self-cleaning glaze of sanitary ware
CN101786794B (en) * 2010-01-26 2012-08-08 福建省水产研究所 Nano-titanium energy-saving radiation layer, energy saver and manufacturing methods thereof
CN104387119A (en) * 2014-10-22 2015-03-04 华文蔚 Titanium dioxide photocatalytic self-cleaning ceramic and preparation method thereof
CN104446667A (en) * 2014-10-30 2015-03-25 四川省达州质量技术监督检验测试中心 Method and device for producing surface self-cleaning tiles
CN104513066A (en) * 2013-09-30 2015-04-15 佛山市柯林瓷砖护理用品有限公司 Low temperature ceramic glaze manufacturing method
CN104712128A (en) * 2013-12-17 2015-06-17 中山市亨立达机械有限公司 Floor tile easy to clean and manufacturing device
CN107903025A (en) * 2017-11-24 2018-04-13 任合超 It is a kind of except pottery product of formaldehyde and preparation method thereof
CN107915470A (en) * 2017-11-24 2018-04-17 任合超 It is a kind of to purify pottery of air and preparation method thereof
CN111233325A (en) * 2020-02-27 2020-06-05 福建省德化县华瓷新材料科技有限公司 Nano TiO (titanium dioxide)2Self-cleaning functional ceramic and preparation method and application thereof
CN112876291A (en) * 2021-02-02 2021-06-01 山东电盾科技股份有限公司 Preparation method of self-cleaning antibacterial ceramic plate
CN114573232A (en) * 2022-04-06 2022-06-03 福建省漳州瑞成陶瓷有限公司 Tile-splitting glaze for ceramic tiles and method for preparing ceramic tiles

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1297519C (en) * 2003-10-24 2007-01-31 蔡日馨 Nanometer glaze with far infrared radiating function and its application
CN1304126C (en) * 2005-04-28 2007-03-14 湖南泰鑫瓷业有限公司 Method for manufacturing nano TiO2 composite antibacterial membrane
CN1311915C (en) * 2005-04-28 2007-04-25 湖南泰鑫瓷业有限公司 Method for manufacturing nano TO silver-carried antibacterial membrane
WO2008152154A1 (en) * 2007-06-14 2008-12-18 Cerámica La Escandella, S.A. Ceramic glaze, method for obtaining age-resistant glazed tiles and resulting tile
CN101417893B (en) * 2008-11-28 2011-08-31 河北理工大学 Nano phase separation self-cleaning glaze of sanitary ware
CN101786794B (en) * 2010-01-26 2012-08-08 福建省水产研究所 Nano-titanium energy-saving radiation layer, energy saver and manufacturing methods thereof
CN104513066A (en) * 2013-09-30 2015-04-15 佛山市柯林瓷砖护理用品有限公司 Low temperature ceramic glaze manufacturing method
CN104513066B (en) * 2013-09-30 2017-02-08 佛山市克里普斯科技有限公司 Low temperature ceramic glaze manufacturing method
CN104712128A (en) * 2013-12-17 2015-06-17 中山市亨立达机械有限公司 Floor tile easy to clean and manufacturing device
CN104387119A (en) * 2014-10-22 2015-03-04 华文蔚 Titanium dioxide photocatalytic self-cleaning ceramic and preparation method thereof
CN104387119B (en) * 2014-10-22 2016-11-30 五行科技股份有限公司 Photocatalystic self-cleaning TiO 2 ceramic and preparation method thereof
CN104446667A (en) * 2014-10-30 2015-03-25 四川省达州质量技术监督检验测试中心 Method and device for producing surface self-cleaning tiles
CN107903025A (en) * 2017-11-24 2018-04-13 任合超 It is a kind of except pottery product of formaldehyde and preparation method thereof
CN107915470A (en) * 2017-11-24 2018-04-17 任合超 It is a kind of to purify pottery of air and preparation method thereof
CN111233325A (en) * 2020-02-27 2020-06-05 福建省德化县华瓷新材料科技有限公司 Nano TiO (titanium dioxide)2Self-cleaning functional ceramic and preparation method and application thereof
CN112876291A (en) * 2021-02-02 2021-06-01 山东电盾科技股份有限公司 Preparation method of self-cleaning antibacterial ceramic plate
CN114573232A (en) * 2022-04-06 2022-06-03 福建省漳州瑞成陶瓷有限公司 Tile-splitting glaze for ceramic tiles and method for preparing ceramic tiles

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