The objective of the invention is: a kind of composition for antiwear hydraulic lubricant oil additive is provided,, all satisfies the specification index of GB11118.1-94 with the HM antiwear hydraulic oil of its synthetic N32, N46, the various viscosity trades mark such as N68, N100 applicable to various base oils.
The present invention selects meticulously to each binder component in the compositions of additives for achieving the above object.Except the performance of considering each component function additive self and outstanding advantage, simultaneously oxidation stability, thermostability and resistance to abrasion as one of top-priority condition.Therefore, only depend on the performance of each component of additive also far can not realize above-mentioned purpose, also must carry out balance to the performance between each binder component in the composition investigates, particularly oxidation inhibitor, metal passivator are selected plural different compound, consider just and be convenient to realize above-mentioned " balance ".
The antiwear hydraulic oil recombiner of the present invention's allotment, the sulphur content of product is 5.5-6.2% (quality), and phosphorus content is 3.2-4.0% (quality), and calcium contents is 0.5-1.0% (quality), zinc content is 2.2-2.7% (quality), and barium content is 0.6-1.0% (quality).Have good oxidation-resistance, resistance to abrasion, thermostability, resistance to rust and corrosion and demulsification performance, product with 1.0% (quality) add N32, the N46 of dose-modulated, the HM antiwear hydraulic oil of the various viscosity trades mark such as N68, N100 all satisfies the specification index of GB11118.1-94.It is low that this product adds dosage, and production cost is low, has good economic benefits and social benefit.This recombiner composition allotment is convenient, and excellent property has broad prospect for its application.
Composition for antiwear hydraulic lubricant oil additive of the present invention, it contains: (A) a certain amount of mineral oil is made thinning oil; (B) at least a oxidation and corrosion inhibitor; (C) at least a phosphorated anti-wear agent; (D) at least a oxidation inhibitor and/or metal passivator; (E) at least a metal detergent; (F) at least a rust-preventive agent.Said thinning oil (A) is the medium viscosity index (MVI) or high viscosity index (HVI) thing (HVI) mineral oil of deep refining, and said compositions of additives contains the thinning oil (A) of 10-70% (quality); Said (B) is the ZDDP series product, and suitable is zinc dialkyl dithiophosphate and derivative thereof, and said compositions of additives contains (B) component 5-40% (quality); Said (C) is tritolyl phosphate, or thiophosphatephosphorothioate and amine salt derivative thereof, or phosphoric acid ester and amine salt derivative thereof, or the mixture of their arbitrary combination, suitable is tritolyl phosphate, or the positive butyl ester of thiophosphoric acid, or the mixture of their arbitrary combination, said compositions of additives contains (C) component 5-40% (quality); What said (D) was suitable is 2,6 ditertiary butyl p cresol, or 2,6-di-t-butyl mixed phenol, or dinonyldiphenylamine class, or thiadiazole derivative, or the mixture of their arbitrary combination, said compositions of additives contains (D) component 1-40% (quality); Said (E) is the organic sulfonic acid calcium salt, and suitable is high base number organic sulfonic acid calcium salt, and said compositions of additives contains (E) component 1-15% (quality); What said (F) was suitable is alkenyl succinic acid, or barium dinonyl napthalene sulphonate, or the dinonylnaphthalene sulfonic acid zinc salt, or the mixture of their arbitrary combination, and said compositions of additives contains (F) component 5-30% (quality).
Further, composition for antiwear hydraulic lubricant oil additive of the present invention, it contains: (A) a certain amount of mineral oil is made thinning oil; (B) at least a oxidation and corrosion inhibitor; (C) at least a phosphorated anti-wear agent; (D) at least a oxidation inhibitor and/or metal passivator; (E) at least a metal detergent; (F) at least a rust-preventive agent.
MVI that wherein said (A) is deep refining or HVI mineral oil, said compositions of additives, the suitable content that contains (A) component are 10-50% (quality);
What (B) component was suitable is zinc dialkyl dithiophosphate and derivative thereof, and the suitable content of component (B) in compositions of additives is 5-30% (quality):
What (C) component was suitable is tritolyl phosphate, or the positive butyl ester of thiophosphoric acid, or the mixture of their arbitrary combination, and the suitable content of component (C) in compositions of additives is 5-25% (quality);
What (D) component was suitable is 2,6 ditertiary butyl p cresol, or 2,6-di-t-butyl mixed phenol, or dinonyldiphenylamine class, or thiadiazole derivative, or their mixture.The suitable content of component (D) in compositions of additives is 1-30% (quality);
What (E) component was suitable is high base number organic sulfonic acid calcium salt, and the suitable content of component (E) in compositions of additives is 1-10% (quality);
What (F) component was suitable is alkenyl succinic acid, or barium dinonyl napthalene sulphonate, or the dinonylnaphthalene sulfonic acid zinc salt, or the mixture of their arbitrary combination, and the suitable content of component (F) in compositions of additives is 5-20% (quality).
Method for making: the preparation method of above-mentioned composition for antiwear hydraulic lubricant oil additive is: needed thinning oil (A) adds in the mediation still of belt stirrer in proportion earlier, secondly with the oxidation and corrosion inhibitor of aequum (B), anti-wear agent (C) join in the blending kettle in proportion, stir after 0.5 hour, add oxidation inhibitor and/or metal passivator (D), metal detergent (E) and rust-preventive agent (F), stirred 1.5-2 hour down at 70-80 ℃, all dissolve to mixture, and homogeneous transparent.
In order to screen binder component and compositions of additives, the present invention has adopted various test methods to carry out simulation evaluation in the laboratory.Lubricating oil oxidation stability assay method (rotary oxygen bomb method) is wherein arranged (GB/T0193), inhibiting mineral oil is test for rust preventing ability method (GB/T11143 or ASTMD665) in the presence of water, oil and synthetic liquid resistance to emulsion pipette method (GB/T7305), lubrication oil antiwear decreases performance measurement method (four-ball tester method) (SH/T0189).
After estimating compositions of additives adding base oil, the national standard that whether meets GB11118.1-94, carried out petroleum products copper strip test method (GB/T5096 or ASTMD130), the oxidation characteristic assay method of inhibiting mineral oil (GB/T12581 or ASTMD943), hydraulic efficiency oil hydrolysis stability assay method (SH/T0301), hydraulic efficiency oil thermal stability determination method (SH/T0209), lubricating oil supporting capacity assay method (CL-100) (SH/T0306 or ASTMD5182), petroleum base hydraulic oil wearing character assay method (vane pump method) (SH/T0307).
Effect of the present invention further specifies by the following examples.But should understand that the following examples do not limit the scope of the invention.Any change that does not exceed design of the present invention and scope, all within the scope of the present invention.If no special instructions, the used temperature of the present invention is degree centigrade.
Embodiment 1:
Compositions of additives (I), it comprises: 30.0% zinc dialkyl dithiophosphate subsalt (B), i.e. T204; 10.0% component (D), i.e. T5022,6--di-t-butyl mixed phenol and dinonyldiphenylamine and T561 thiadiazole derivative were with 2: 1: 1 mixed thing; 6.0% high base number mahogany acid calcium salt (E), i.e. T103; 10.0% barium dinonyl napthalene sulphonate (F), i.e. T705A; Surplus is thinning oil (A), i.e. the MVI of deep refining or HVI mineral oil.Compositions of additives component (II) does not contain the dinonyldiphenylamine except that component (D), all the other all same compositions (I).Composition (I) and (II) all add in the HM46 base oil with 1.0%, its evaluation result is listed in the table 2.
Table 1 HM46 hydraulic efficiency oil base oil character
Project | Character |
Kinematic viscosity, mm
2/s ????????????40℃ ???????????????????????100℃
| ????48.64 ????6.332 |
Pour point, ℃ | ????-14 |
Flash-point, ℃ | ????206 |
Resistance to emulsion, (40-37-3) 54 ℃, min | ????5 |
Table 2 thermostability and resistance to emulsion result
Project | Composition (I) | Composition (II) |
Resistance to emulsion, 54 ℃, min | ????(40-37-3)19 | ????(40-37-3)10 |
Thermostability copper rod weightlessness, the total sediment of mg/200ml is heavy, mg/100ml | ????4.3 ????19.9 | ????10.9 ????21.6 |
Experimental result shows: do not contain dinonyldiphenylamine in the composition (II), its thermostability is not as composition (I), but demulsification performance is better than composition (I).
Embodiment 2:
Compositions of additives (III), it comprises: 22.0% zinc dialkyl dithiophosphate subsalt (B), i.e. T204; 20.0% component (D), promptly T502 2, and 6-di-t-butyl mixed phenol and dinonyldiphenylamine and T561 thiadiazole derivative were with 2: 1: 1 mixed thing; 5.0% high base number calcium alkylbenzenesulfonate salt (E), i.e. T106; The blending ratio of 10.0% alkenyl succinic acid T746 and barium dinonyl napthalene sulphonate T705A and 1: 4; Surplus is thinning oil (A), i.e. the MVI of deep refining or HVI mineral oil.Compositions of additives (IV) removes and not to contain component (E), promptly outside the T106 purification agent, and all the other all same compositions (III).Composition (III) and (IV) all add in the HM46 base oil with 1.2%, its evaluation result is listed in table 3.
Table 3 thermostability and resistance to emulsion result
Project | Composition (III) | Composition (IV) |
The rotating bomb oxidation test oxygen bomb life-span, min oil sample outward appearance | 247 light browns | 220 dark-browns |
Demulsibility, 54 ℃, min | ????(7-0-73)30 | ????(11-10-59)30 |
Thermostability copper rod weightlessness, the total sediment of mg/200ml is heavy, mg/100ml | ????5.6 ????13.5 | ????10.9 ????125.4 |
Experimental result shows: do not contain T106 in the composition (IV), its demulsification performance is better than composition (III) slightly, but oxidation stability, thermostability are improved not as composition (III), especially composition (III) have greatly the thermostability of oil product.
Embodiment 3:
Compositions of additives (V), it comprises: 19.0% zinc dialkyl dithiophosphate subsalt (B), i.e. T204; 17.0% tritolyl phosphate (C), i.e. T306; 22.0% component (D), i.e. T5012,6-ditertbutylparacresol and T561 thiadiazole derivative were with 5: 1 mixed thing; 3.0% high base number calcium alkylbenzenesulfonate salt (E), i.e. T106; 6.0% barium dinonyl napthalene sulphonate (F), i.e. T705A.Surplus is thinning oil (A), i.e. the MVI of deep refining or HVI mineral oil.Composition (V) adds in the HM46 hydraulic lubricant oil base oil with 1.8%, and synthetic lubricating oil composition carries out the long mill test of four balls, the test of FZG gear machine and the bench testing of Vickers pump respectively, the results are shown in Table 4.
Test of table 4 FZG gear machine and Vickers pump rig test result
Project | Composition (V) | Domestic same level recombiner |
Resistance to emulsion (40-37-3), 54 ℃, min | ????10 | ????24 |
Four ball milling spot diameter D
60 392,mm
| ????0.48 | ????0.50 |
FZG gear machine, failure level | ????10 | ????/ |
Vickers pump bench testing test specimen is always weightless, mg | ????17.8 | ????16.4 |
Table 4 is the result show, composition (V) abrasion resistance is suitable with domestic same level recombiner performance, but demulsification performance is obviously good than the latter.