CN1332742C - Method for supplying catalyst / auxiliary agnet for catalytic cracking unit - Google Patents

Method for supplying catalyst / auxiliary agnet for catalytic cracking unit Download PDF

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Publication number
CN1332742C
CN1332742C CNB200410037925XA CN200410037925A CN1332742C CN 1332742 C CN1332742 C CN 1332742C CN B200410037925X A CNB200410037925X A CN B200410037925XA CN 200410037925 A CN200410037925 A CN 200410037925A CN 1332742 C CN1332742 C CN 1332742C
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China
Prior art keywords
catalyst
pans
catalytic cracking
fresh
reaction
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CN1695783A (en
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吴青
何鸣元
张久顺
许友好
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The present invention relates to a method for supplementing catalysts/auxiliary agents for a catalytic cracking device. A rated quantity of catalysts enters a catalyst intermediate tank and homogeneously fluidized by leading in steam and/or dry gas; light oil which needs to be modified is injected in the catalyst intermediate tank and is in contact with the catalysts in the tank for reaction under the condition of catalytic conversion; a resultant mixture of oil gas and the catalysts is lifted and injected in the catalytic cracking device through the settling section of a reactor. The method not only enables the activity of fresh catalysts or auxiliary agents to be fully utilized but also creates conditions for the modification of light oil of gasoline, diesel oil, etc.

Description

Catalytic cracking unit catalyst/auxiliary agent compensation process
Technical field
The present invention relates to catalytic cracking unit catalyst/auxiliary agent compensation process.
Background technology
Catalytic cracking is a most important secondary processing process in the petroleum refining industry, and it is the topmost economic benefit contributor of Petrochemical Enterprises, but also is one of device of energy consumption, material consumption maximum simultaneously.
In the material consumption of catalytic cracking unit, catalyst is maximum consumption item.The unit consumption of catalytic cracking unit catalyst is generally 0.3-1.8Kg catalyst/ton raw material, and the device that has surpasses 2kg catalyst/ton raw material.
The method of present catalytic cracking unit fresh makeup catalyst and auxiliary agent, usually take following way: the fresh catalyst that from the fresh catalyst storage tank, takes, enter manually or the auto feed instrument, through weigh, discharging after the blowing air fluidisation, with catalyst transport to the regenerator of FCC apparatus.Equipment fault in automatic gauge how to realize catalyst, the minimizing auto feed process has more patent.Disclose novel, safe solid catalyst charging system as CN2357817A, CN2361371A, be fit to chemical engineering experiment and production; CN2407174A discloses the automatic small-sized charging system of catalytic cracking catalyst; CN1210029A and 97225598.2 has also proposed automatic feeding device; CN2228082A discloses automatic feeding device of combustion adjuvant or the like.
Because the specific activity equilibrium catalyst of fresh catalyst is high a lot, its micro-activity is generally than high 1 5-20 of equilibrium catalyst more than the unit, therefore, in order to guarantee reaction-regenerative process smooth operation, fresh catalyst can not directly be added in the reactor in actual catalytic cracking production process.Usually, fresh catalyst is added in the regenerator earlier, in the presence of higher regeneration temperature and water vapour, original catalyst mix in initiate catalyst and/or auxiliary agent and the regenerator, and after being accompanied by original catalyst and finishing burning process, the catalyst after regeneration is transported to reactive moieties and participates in reaction again.
The compensation process of above-mentioned fresh catalyst commonly used, can satisfy the steadily requirement of control of course of reaction, but shortcoming is also fairly obvious: the higher activity of fresh catalyst is not fully utilized, and fresh catalyst does not also play a role and just earlier forces inactivation under the high-temperature water heat condition of regenerator; The restriction that in regenerator, distributed by catalyst, fresh catalyst might not brought into play any effect and just carried secretly by flue gas and left regenerator, perhaps mixing with other poising agent draws off from regenerator, perhaps is detained in regenerator for a long time, loss of activity just arrives reactor by " commentariess on classics " after very serious.
In addition on the one hand, catalytic cracking need be produced the clean gasoline or the increasing light olefin yield of low alkene, low sulfur content, as ethene, propylene, or high-value product such as increasing output of diesel oil, often be subjected to the influence of major catalyst activity, assistant concentration (reserve) and upgrading or volume increase limited amount.
In sum, do not relate to any catalytic cracking catalyst compensation process in the prior art as yet with the effect of oil product upgrading.
Summary of the invention
The objective of the invention is to provide on the basis of existing technology a kind of novel catalytic cracking catalyst or the compensation process of auxiliary agent, the activity of fresh catalyst or auxiliary agent is fully used, and has created condition for the upgrading of light-end products such as vapour, diesel oil.
Method provided by the invention is: the catalyst of rated capacity enters in the catalyst pans, feeds steam and/or dry gas, makes catalyst fluidization even; With the light-end products injecting catalyst pans of need upgrading, make it to contact with a jar interior catalyst and under catalyticing conversioning condition, react; Reacted oil gas and mixture of catalysts are injected catalytic cracking unit through promoting by the reactor settling section.
Compared with prior art, provided by the present inventionly add the high reaction activity and high that agent method had both made full use of fresh catalyst, created advantage for purpose products such as the upgrading of light-end products such as petrol and diesel oil or increased low carbon olefine outputs again.In addition, the agent method that adds provided by the present invention can also reach the effect that reduces catalyst attrition.
The specific embodiment
In the method for the invention, the described catalyst that enters the catalyst pans both can be fresh catalyst or auxiliary agent, also can be equilibrium catalyst, can also be the mixture of said two devices.Wherein, described equilibrium catalyst both can be from the equilibrium catalyst storage tank, also can be directly from regenerator or catalyst cooler.
In the method for the invention, the catalyst of described rated capacity be meant with the catalyst pans and with the weight that adds the catalyst that agent method adapts of the present invention.If the volume of catalyst pans is less, then each weight that adds the catalyst in the jar also should be fewer, for example, can add the 5-50 kilogram at every turn.Vice versa.
In the method for the invention, the fluidisation of catalyst pans inner catalyst and lifting all can be used steam and/or dry gas.Before the light-end products that will need upgrading injected, the beds density in jar was generally 100-500Kg/m 3, preferred 100-400Kg/m 3, its fluidized state is a dense-phase bed.
In the method for the invention, described catalytic conversion reaction condition is meant that reaction temperature is that 200-650 ℃, reaction pressure are that 0.05-0.40Mpa (cutting off), weight (hourly) space velocity (WHSV) are 1-80h -1, the reaction time is 1-100s, preferred reaction condition is: reaction temperature is that 250-600 ℃, reaction pressure are that 0.1-0.350Mpa (cutting off), weight (hourly) space velocity (WHSV) are 2-70h -1, the reaction time is 1.5-80s.The concrete reaction condition character of the oil product of upgrading and the purpose of upgrading is as required determined.Those skilled in the art can determine according to the relevant general knowledge of catalytic cracking process.
In order to make reaction atmosphere in the catalyst pans satisfy the requirement of above-mentioned catalytic conversion reaction, the catalyst that enters the catalyst pans runs well the fresh catalyst or auxiliary agent that institute must be additional except keeping catalytic cracking unit, preferably introduce higher regenerative agent of a certain amount of temperature or poising agent, to keep the temperature of pans inner catalyst bed according to the requirement of oil product upgrading.The higher catalyst of temperature can be directly from regenerator, also can be from the catalyst external warmer, or the poising agent jar of the heat of FCC apparatus.In addition, entering the catalyst of catalyst pans can also be from the cold poising agent jar of FCC apparatus.When the catalyst that enters the catalyst pans is a fresh catalyst and during from the mixture of the equilibrium catalyst of regenerator, the two weight ratio is 1: 1-20.When the catalyst that enters the catalyst pans is a fresh catalyst and during from the mixture of the cooled equilibrium catalyst of catalyst external warmer, the two weight ratio is 1: 1-20.When the catalyst that enters the catalyst pans is a fresh catalyst and during from the mixture of the equilibrium catalyst of the poising agent jar of the heat of FCC apparatus, the two weight ratio is 1: 1-20.
In order to make those skilled in the art understand the present invention better, now method provided by the invention is described in detail as follows: the catalyst from fresh catalyst storage tank (and/or poising agent storage tank, regenerator or external warmer) enters the catalyst pans by measuring requirement, feed steam or dry gas, make catalyst fluidization even; Add a certain amount of material that needs upgrading or processing, as gasoline, react certain hour (as 1-100s) down in uniform temperature (as 200-500 ℃) and pressure (as 0.05-0.40Mpa (cutting off)), catalyst rises in the settler of catalytic cracking unit with product, finishes separating of separating of finish and subsequent product with the reaction oil gas of catalytic cracking unit with catalyst.Step-down, the catalyst pans are purged clean back repeat said process.Is continuous for guarantee handling charging and reacted discharging in whole process, and two or more catalyst pans can be set, and makes above-mentioned steps such as agent, reaction and discharging staggered the carrying out between different catalyst pans that advance.In order to guarantee to react temperature required and the needed catalytic amount of material handling, except that the whole fresh catalysts that replenish by daily requirement, insufficient section can be by the catalyst make-up from regenerator, external warmer and equilibrium catalyst storage tank.
The following examples will give further instruction to method provided by the invention, but therefore the present invention is not subjected to any restriction.
Embodiment
This embodiment explanation: adopt catalyst make-up method provided by the present invention can obtain good implementation result.
With working ability is that 1,000,000 tons/year heavy oil FCC device is an example, implements before the catalyst make-up method of the present invention, and the agent of this device consumption is 1.2 kilograms of/ton raw materials, and the consumption of annual fresh catalyst is 1200 tons.After adopting the method for the invention, device agent consumption is reduced to 0.8 kilogram of/ton raw material, and the consumption of annual fresh catalyst is reduced to 800 tons, 400 tons of annual save catalyst.If according to 2.2 ten thousand yuan of calculating of catalyst per ton, only this item can be cut down expenses 8,800,000 yuan.
In addition, in adding the process of agent, utilize the catalyst pans that FCC gasoline is carried out upgrading, the sulphur of FCC gasoline, nitrogen content are obviously reduced, and olefin content in gasoline is reduced to below the 35v%.The concrete operations step is as follows: from fresh dose of the fresh catalyst storage tank with enter in the catalyst pans from the high temperature regeneration agent of the poising agent of equilibrium catalyst storage tank, the regenerator weight ratio according to 1: 1: 2, the jar end, feed steam, makes catalyst fluidization even; With FCC gasoline injecting catalyst pans, making it in reaction temperature is that 440 ℃, reaction pressure are that 0.25Mpa (cutting off), weight (hourly) space velocity (WHSV) are to react under the condition of 10h-1, and the reaction time is 15s; Reacted catalyst is promoted in the FCC reactor settler with reaction oil gas, finishes separating of separating of finish and subsequent product with the reaction oil gas and the catalyst of catalytic cracking unit.Step-down, the catalyst pans are purged clean back repeat said process.Character contrast before and after the FCC gasoline upgrading is referring to table 1.
Table 1
Gasoline property Before the upgrading Behind the upgrading
Density (20 ℃), kilogram/rice 3 718.6 721.3
Octane number
RON 89.6 90.5
MON 79.6 80.4
Induction period, minute 266 555
Existent gum, milligram/100 milliliters <2.0 <2.0
Sulfur content, ppm 321 165
Nitrogen content, ppm 156 20
Group composition, heavy %
Saturated hydrocarbons 34.97 51.00
Alkene 42.89 22.68
Aromatic hydrocarbon 22.14 26.32
Boiling range, ℃
Initial boiling point 39 40
10% 56 57
50% 97 99
90% 175 177
Do 199 198

Claims (7)

1, a kind of catalytic cracking unit catalyst/auxiliary agent compensation process, it is characterized in that with fresh catalyst with from the equilibrium catalyst of the heat of the cooled or FCC apparatus of regenerator or catalyst external warmer by 1: the mixed mixed catalyst of the weight ratio of 1-20 joins in the catalyst pans, feed steam and/or dry gas, make catalyst fluidization even; With the light-end products injecting catalyst pans of need upgrading, make it to contact with a jar interior catalyst and under catalyticing conversioning condition, react; Reacted oil gas and mixture of catalysts are injected catalytic cracking unit through promoting by the reactor settling section.
2,, it is characterized in that before the light-end products that will need upgrading injected, the beds density in jar was 100-500Kg/m according to the method for claim 1 3
3,, it is characterized in that described catalytic conversion reaction condition is meant that reaction temperature is that 200-650 ℃, reaction pressure are that 0.05-0.40Mpa, weight (hourly) space velocity (WHSV) are 1-80h according to the method for claim 1 -1, the reaction time is 1-100s.
4,, it is characterized in that described catalytic conversion reaction condition is meant that reaction temperature is that 250-600 ℃, reaction pressure are that 0.1-0.350Mpa, weight (hourly) space velocity (WHSV) are 2-70h according to the method for claim 3 -1, the reaction time is 1.5-80s.
5,, it is characterized in that the described catalyst that enters the catalyst pans is a fresh catalyst and from the mixture of the equilibrium catalyst of regenerator, and both weight ratios are 1: 1-20 according to the method for claim 1.
6,, it is characterized in that the described catalyst that enters the catalyst pans is a fresh catalyst and from the mixture of the cooled equilibrium catalyst of catalyst external warmer, and both weight ratios are 1: 1-20 according to the method for claim 1.
7,, it is characterized in that the described catalyst that enters the catalyst pans is a fresh catalyst and from the mixture of the equilibrium catalyst of the poising agent jar of the heat of FCC apparatus, and both weight ratios are 1: 1-20 according to the method for claim 1.
CNB200410037925XA 2004-05-14 2004-05-14 Method for supplying catalyst / auxiliary agnet for catalytic cracking unit Expired - Lifetime CN1332742C (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102049217B (en) * 2009-10-27 2012-09-12 中国石油化工股份有限公司 On-line filling device and method for catalyst
CN101811011B (en) * 2010-04-13 2011-09-07 中国石油化工集团公司 Automatic catalyst-feeding method
CN103242890B (en) * 2012-02-09 2015-02-18 中国石油化工股份有限公司 Method for feeding supplementary catalyst to fluidized catalytic cracking (FCC) device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059163A (en) * 1990-08-24 1992-03-04 上海高桥石化公司炼油厂 The device of automatic catalyst-feeding and technology
CN1208432A (en) * 1996-09-18 1999-02-17 法国石油公司 Method and device for descending catalytic cracking by injecting feedstock at an adequate angle on a conditioned catalyst
WO2003089546A1 (en) * 2002-04-18 2003-10-30 Uop Llc Process and apparatus for upgrading fcc product with additional reactor with catalyst recycle

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059163A (en) * 1990-08-24 1992-03-04 上海高桥石化公司炼油厂 The device of automatic catalyst-feeding and technology
CN1208432A (en) * 1996-09-18 1999-02-17 法国石油公司 Method and device for descending catalytic cracking by injecting feedstock at an adequate angle on a conditioned catalyst
WO2003089546A1 (en) * 2002-04-18 2003-10-30 Uop Llc Process and apparatus for upgrading fcc product with additional reactor with catalyst recycle

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