CN1329868C - Whole-process tracking method for radiation machining - Google Patents
Whole-process tracking method for radiation machining Download PDFInfo
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- CN1329868C CN1329868C CNB2004100863214A CN200410086321A CN1329868C CN 1329868 C CN1329868 C CN 1329868C CN B2004100863214 A CNB2004100863214 A CN B2004100863214A CN 200410086321 A CN200410086321 A CN 200410086321A CN 1329868 C CN1329868 C CN 1329868C
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Abstract
The invention applies the bar code technology to the technical field of radiation processing for the first time, provides a whole-course tracking method for radiation processing, observes the dynamic state of a cage in an irradiation chamber by fixed bar code reading, and accurately records the entrance time and the exit time of the cage; the information of the goods loaded in each cage is accurately recorded by reading the bar code by hand, so that the whole-process tracking of the irradiation product is realized, the method is simple and reliable, the visibility is strong, the objective data can be conveniently stored, and the method has the advantages of full record, human error reduction, high reliability, low use cost, convenience in equipment and data maintenance and the like, and is a major technical breakthrough in the field of radiation processing.
Description
Technical field
The present invention relates to the radiation processing technology field, be specifically related to a kind of RADIATION PROCESSING method that irradiation products is realized all-the-way tracking.
Background technology
Existing radiation processing technology, usually adopt the starting time and the concluding time of every batch of product turnover of hand-kept record radiation chamber, do like this and be easy to generate artificial mistake, can not realize automatic, objective all-the-way tracking, can not realize following the tracks of to all irradiation products, sometimes also obscuring of different client's irradiation products can take place, said method can not satisfy the demand of transregional company to RADIATION PROCESSING.For this reason, set up complete false proof reading system, the method for realization irradiation products all-the-way tracking and device are the great technical tasks in the RADIATION PROCESSING.
Summary of the invention
The objective of the invention is to provide a kind of RADIATION PROCESSING all-the-way tracking method, but the time of every boxes and baskets turnover of accurate recording radiation chamber and the information of every interior loading stocks of boxes and baskets also can be observed the concrete orientation of boxes and baskets in the irradiation process at any time.
Technical scheme of the present invention is as follows, specifically comprise: the spreader that adopts transmission track to transport irradiation cage is housed, adopted source apparatus with spreader successively the irradiation passage by radiation chamber, establishment bar code, with bar-code reader to bar code read, the computer management of information acquisition, formation record and user's bar code information, it is characterized in that:
1) establishment bar code:
Before the irradiation operation, boxes and baskets that load irradiation products and the product that irradiation is carried out in preparation are worked out boxes and baskets bar code and product bar code respectively, the information of boxes and baskets bar code representative is the boxes and baskets numberings, be attached to and be convenient to radiation chamber on the boxes and baskets and advance, the place that the fixedly bar-code reader in exit is read, the information of product bar code representative is customer name, the name of an article, specification, density, required dosage, bar code paper spare is placed in the file of movable loading point, the information of corresponding product deposits " product registration " information bank of industrial computer system in
2) hand-held bar code is read:
When adorning first boxes and baskets, from the movable loading point file, find the product bar code paper spare of corresponding product, the hand-held barcode reader that employing links to each other with industrial computer is on the spot read the boxes and baskets bar code, read the product bar code simultaneously, the information such as customer name, the name of an article, bar code number, number of packages of product of packing in the corresponding boxes and baskets show, every reading primary production bar code, and the number of packages of the product of packing into just increases by 1, the product number of packages of finally, packing into is consistent with the frequency of reading of product bar code; Artificial input batch number and quantimeter number on the industrial computer on the spot of movable loading point,
When adorning second boxes and baskets, read second boxes and baskets number, batch number, quantimeter number, customer name, the name of an article, number of packages, the product bar code that first boxes and baskets load is presented in the dialog box of industrial computer on the spot automatically, the quantimeter number is changed to 0, after the confirmation, preserve by " preservation " button;
When adorning the 3rd boxes and baskets, read the 3rd boxes and baskets number, repeat previous action, until having adorned one group of boxes and baskets;
The operation of adorning second group of boxes and baskets is identical with above step, when adorning first boxes and baskets of every group, imports new quantimeter numbering, and the rest may be inferred, adorned until the product of this bar code number,
3) fixing bar code reading:
Adopt the spreader that transmission track will be equipped with irradiation cage to transport radiation chamber,, adopt lower floor bar-code reader reading boxes and baskets entry time and the case number (CN) adaptive with lower floor's boxes and baskets barcode position in the radiation chamber porch; The adaptive upper strata bar-code reader of employing and upper strata boxes and baskets barcode position is read the case number (CN) and the entry time of changing layer back boxes and baskets; In the radiation chamber exit, adopt to read and change preceding boxes and baskets of floor number and time for competiton with the adaptive lower floor's bar-code reader of lower floor's boxes and baskets barcode position, the adaptive upper strata bar-code reader of employing and upper strata boxes and baskets barcode position is read time for competiton and the case number (CN) after boxes and baskets irradiation finishes
4) information acquisition:
Information Monitoring as follows: the time of marching into the arena of boxes and baskets is gathered the data that inlet lower floor bar-code reader is read, the time for competiton of boxes and baskets is gathered the time that outlet upper strata bar-code reader is read, the time data that inlet lower floor and outlet upper strata bar-code reader are read and corresponding boxes and baskets number write in the database of industrial computer together, form logout; The bar-code reader of inlet upper strata and outlet lower floor only is used to read case number (CN), and the boxes and baskets data of reading are used to show the orientation of boxes and baskets at radiation chamber,
5) form record:
Read in boxes and baskets number by radiation chamber inlet bar-code reader, boxes and baskets are driven by way of access road by spreader, and number bar of sending out on the boxes and baskets triggers travel switch on the transmission track, shows the boxes and baskets in-position; After the boxes and baskets number of sending out bar triggers the occupy-place signal of the radiation chamber first irradiation position, show that boxes and baskets arrive the first irradiation position, when the first irradiation position is occupied by follow-up boxes and baskets, boxes and baskets show the arrival second irradiation position, the orientation is progressively reach thus, number also progressively variation of the boxes and baskets in every orientation, the demonstration irradiation box is walked bitmap, irradiation box constitutional diagram on the display of industrial computer, and forms the time of boxes and baskets turnover radiation chamber and the logout of the interior loading stocks information of boxes and baskets.
The present invention is applied in bar codes technique the radiation processing technology field first, by fixing bar code reading system can observe boxes and baskets radiation chamber dynamically, accurately put down in writing the entry time and the time for competiton of boxes and baskets; By the information of lade in every boxes and baskets of hand-held bar code reading system accurate recording, thereby realized the all-the-way tracking of irradiation products, method is simple, reliable, visual strong, is convenient to the preservation of objective data, does not need special maintenance.Major advantage of the present invention is as follows:
1. write down full and accurate: the clear information that writes down every interior loading stocks of boxes and baskets, mainly comprise customer name, name of product, specification, product bar code number, number of packages and every boxes and baskets correct time into and out of radiation chamber, trackability is strong, recording storage can be consulted in the SQLSERVER of industrial computer hard disk data base management system (DBMS) at any time.
2. the expression way of unifying product information, reduce the human error: the different operating person may produce different contents to the input of identical product information, the prior entry information of product information storehouse, packer's only with hand is held the relevant bar code of bar code reading, can obtain relevant product information.
3. with a high credibility: the time by boxes and baskets turnover radiation chamber can be extrapolated the time that every boxes and baskets stop in radiation chamber, the absorbed dose of product depends on the residence time of product at radiation chamber, and objective record has strengthened the confidence level that dosage is traced to the source.
4. use cost is low, equipment, data maintenance convenience: after equipment comes into operation, has only the adhesive sticker bar code of putting up on the boxes and baskets, about 0.3 yuan/of cost, after absorbing the above dosage of 3000 kilograys, need to change, equipment and data do not need special maintenance, and data are amassed etch-recordable optical disk long preservation after three months.
The inventive system comprises two parts, hand-held bar code reading system and fixing bar code reading system, it is concrete forms and comprises and be arranged on the main industrial computer in the irradiation devices master-control room and be arranged on two parts of industrial computer on the spot that movable loading point links to each other with main industrial computer, be connected with fixedly bar-code reader of quadruplet on the main industrial computer, be separately positioned on the radiation chamber gateway and be convenient to read the position of levels irradiation cage bar code, be connected with a cover hand-held barcode reader on the spot on the industrial computer, boxes and baskets are provided with sends out number bar, transmission track is provided with travel switch, is equipped with occupy-place signal trigger (travel switch) on each irradiation position.
The present invention only needs 2 of industrial control computers, fixedly bar-code reader 4 overlaps, hand-held barcode reader 1 cover, can pass in and out the time of radiation chamber and the information of the interior loading stocks of boxes and baskets by every irradiation cage of accurate recording, at any time observe each boxes and baskets in the irradiation process dynamically, it is simple in structure, makes up, installs, administers and maintains all very convenient.
Description of drawings
The present invention has following accompanying drawing:
Accompanying drawing 1 RADIATION PROCESSING is with all-the-way tracking device synoptic diagram
The concrete orientation synoptic diagram of accompanying drawing 2 boxes and baskets in radiation chamber
Accompanying drawing 3 boxes and baskets bar code synoptic diagram
Accompanying drawing 4 product bar code synoptic diagram
Accompanying drawing 5 product register information interface synoptic diagram
Accompanying drawing 6 product information acquisition interface synoptic diagram
Accompanying drawing 7 data flow synoptic diagram
Embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
Fig. 1 for RADIATION PROCESSING of the present invention with all-the-way tracking method equipment therefor synoptic diagram, mainly comprise RADIATION PROCESSING bar code reading system, by the hand-held bar code reading system and fixedly the bar code reading system form.Major equipment comprises and is arranged on the main industrial computer 1 in the irradiation devices master-control room and is arranged on 2 two parts of industrial computer on the spot that movable loading point links to each other with main industrial computer, total system adopts C/S structure (server/customer end) in data management, promptly the pattern of distributed collection, centralized management is operated the relevant information of product.As a specific embodiment, main industrial computer (server) can adopt following configuration: PIII866/256MB/48X/1.44M/KB/MOUSE/17 cun colour display screen, be the core of whole irradiation devices safe operation and quality control, the all-the-way tracking function accounts for main industrial computer sub-fraction function; Consult the fixedly sense information of bar code and hand-held bar code by main industry control function.As a specific embodiment, industrial computer (client) can adopt following configuration: PIII866/256MB/48X/1.44M/KB/MOUSE/17 cun colour display screen on the spot, can be mainly used in the typing of the on-the-spot product information of casing by surpassing 5 type shielding twisted-pair feeders and corresponding network access device links to each other with main industrial computer; Industrial computer is used to consult the information that hand-held barcode reader is read on the spot, and supporting with it is hand-held barcode reader 7.Be connected with fixedly bar- code reader 3,4,5,6 of quadruplet on the main industrial computer, be separately positioned on the position that levels irradiation cage bar code is convenient to read in the radiation chamber gateway, be connected with a cover hand-held barcode reader 7 on the spot on the industrial computer.In order to show the position of irradiation cage in real time, be provided with on every spreader headstock that the horizontal right cylinder number of sending out bar, a transmission track lower edge is provided with 12 vertical travel switches, each irradiation passage is provided with 1 vertical travel switch, laterally number bar on the spreader headstock touches the vertical travel switch on transmission track lower edge or the irradiation passage, send the occupy-place signal, can on industrial computer, show the particular location of boxes and baskets in real time at radiation chamber.Below all can adopt the ripe scheme of prior art, the present invention just arrives the radiation processing technology field with its first Application, and carries out applied in any combination by the requirement of the inventive method, thereby embodies the distinctive creative level of the present invention.Hand-held barcode reader can adopt known hand-held barcode reader, for example MS9540 type reader carries a socket one plug line, inserts the keyboard chord plug of industrial computer on the spot in the socket, insert the keyboard jack of industrial computer motherboard on the spot in the plug, play the effect of keyboard input.Fixedly bar-code reader can adopt known fixedly bar-code reader, CLV-410-3010 for example, and quadruplet, every cover all has the connecting line that carries, and is connected on the main industrial computer.Commercially available bar-code reader does not need repacking, can directly apply to the irradiation products all-the-way tracking.
Application software of the present invention is divided into industry monitoring Control Software and " irradiation management " software of industrial computer on the spot in the main industrial computer, all can be according to all-the-way tracking method of the present invention, write according to known programming technique and in conjunction with existing barcode technology, can realize collection, control and management production data.For example, the client computer supervisory routine of bar code can adopt the computer management technology of existing user's bar code information, can adopt Visual Basic to write; The information of product comprises that the come in and go out correct time etc. of radiation chamber of customer name, name of product, specification, product bar code number, number of packages and every boxes and baskets can adopt SQL SERVER data base management system (DBMS) to manage, and record, is stored on the industrial computer hard disk.Main industrial computer, fixing bar-code reader, hand-held barcode reader data of gathering, all can by the network storage in the corresponding table of the database of main industrial computer, again according to technological process, filter out corresponding data between master meter and the table, form required corresponding report, for consulting, manage and backing up.Under the prerequisite of the technical scheme that discloses irradiation products all-the-way tracking method of the present invention, the staff of this area all can finish above work, that is, tracking means is to make up by the requirement of tracking.
Below to hand-held bar code reading system and fixedly the bar code reading system be described further.
One, hand-held bar code reading system, its function are the typing product information.
1, bar code establishment: determine the product bar code of six figure places, deposit " product registration " information bank of system in advance in; The consumer product information that the product bar code comprises has: product bar code, customer name, the name of an article, specification, density, required dosage etc.;
2, bar code reading mode: when adorning first boxes and baskets, read the boxes and baskets bar code, read the product bar code simultaneously, the product information of corresponding boxes and baskets shows that the product number of packages is consistent with the bar code reading number of times; Input batch number and quantimeter number; When reading second boxes and baskets, first boxes and baskets loading stocks information, batch number, quantimeter numbering show automatically, if need not change, preserve by " preservation ", when adorning the 3rd boxes and baskets, the lade information of second boxes and baskets, batch number, quantimeter numbering show that automatically the rest may be inferred.
Two, fixing bar code reading system, its function are typing boxes and baskets number and the time of transporting radiation chamber and the time that transports radiation chamber.
1. radiation chamber porch lower floor bar-code reader is read boxes and baskets entry time and boxes and baskets number; The upper strata bar-code reader is read the boxes and baskets that change behind the floor number and entry time; Exit lower floor bar-code reader is read the boxes and baskets that change before the floor number and time for competiton, and upper strata, exit bar-code reader is read time for competiton after the irradiation end and boxes and baskets number;
2. information acquisition: the time of marching into the arena of boxes and baskets is gathered the data that porch lower floor reader is read, and the time for competiton is gathered the data that read on the outlet upper strata; The bar-code reader of inlet upper strata and outlet lower floor only is used to read boxes and baskets number, and its time data do not import in the irradiation information of boxes and baskets.
The acquisition method of relevant data is as follows:
Product information is gathered: when adorning first boxes and baskets, read the boxes and baskets bar code, read the product bar code simultaneously, the product information of corresponding boxes and baskets shows that the product number of packages is consistent with the bar code reading number of times; Input batch number and quantimeter number; When reading second boxes and baskets, first boxes and baskets loading stocks information, batch number, quantimeter numbering show automatically, if need not change, preserve by " preservation " button, when adorning the 3rd boxes and baskets, the lade information of second boxes and baskets, batch number, quantimeter numbering show that automatically the rest may be inferred.
Boxes and baskets go out the entry time information acquisition: the time of marching into the arena of boxes and baskets is gathered porch lower floor read data, and the time for competiton of boxes and baskets is gathered the time that upper strata, exit probe is read.
The technical scheme of the all-the-way tracking method that the present invention provides is as follows:
RADIATION PROCESSING with the all-the-way tracking method comprise the spreader that adopts transmission track to transport irradiation cage is housed, adopted source apparatus with spreader successively the irradiation passage by radiation chamber, establishment bar code, with bar-code reader to bar code read, the computer management of information acquisition, formation record and user's bar code information, be specifically described as follows:
1) establishment bar code:
The irradiation bar code is common bar code, is the information of complexity is described with simple bar code, and purpose is the space that workload, minimizing human error, the minimizing information of minimizing manual entry occupies in computing machine.The purpose of product bar code be with the customer name+name of product of complexity+specification+... object etc. all multifactor descriptions is oversimplified;
Coding adopts known bar code, and for example code is 39 yards, utilizes Kingsoft literal general user of 2003WPS office can be easy to make.WPS Kingsoft text software provides the method for making of six kinds of bar codes such as EAN-13, UPC-A, UPC-E, EAN-8, INTERLEAVE2/5, CODE39, and wherein, the CODE39 sign indicating number relatively is fit to the demand of six digit codes, and bar-code reader can accurately be read out.
Adopt six figure places to represent the boxes and baskets number, purpose is for consistent with the figure place of CIMS (production integrated management system) the product bar code of early stage setting, wherein first three figure place does not have tangible meaning, back three figure places are represented the sequence number of boxes and baskets, promptly, its compilation principles is: 000+ boxes and baskets sequence number is 000043 (referring to Fig. 3) as No. 43 boxes and baskets, and the 110th boxes and baskets are 000110; Or as: No. 1 boxes and baskets of 000001 expression, No. 110 boxes and baskets of 000110 expression; All write by prior art.
The hand-held bar code coded system adopts six figure places to represent consumer product information, the employing purpose of six figure places is for consistent with the figure place of CIMS (production integrated management system) management code of early stage setting, the compilation principles of its product bar code is: three-figure client's code name+three-figure product code name, wherein the front three numerical table shows different clients, the product that the different names of an article that back three figure places are represented the client and different size, density or different sterilizing dose require.For example the client of irradiation company surpasses 100 families, less than 1000 families, the client provides the product (code name depends on the name of an article, specification, density, requires dosage) of the different code names of having developed below 100 kinds at present, determined the product bar code of 6 figure places, wherein front three is represented the client, the product of the corresponding client's of back three bit representations different code names deposits " product registration " information bank of computing machine in advance in.The customer information that the product bar code comprises has: product bar code, customer name, the name of an article, specification, density, required sterilizing dose etc.The product that has had 57 different code names as certain tame client's product, on behalf of him, different code names have the different names of an article, different size, different densities, the different sterilizing dose requirement of product, as 072001,072 the 72nd client who represents among the CIMS wherein, 001 represents the product of this client's 375*270*445 millimeter packing specification, the product of 072002 this client 384.2*287.3*444.5 millimeter packing specification of expression.Specifically can be referring to Fig. 4, bar code content is: customer name Ai Xing, name of an article operating coat, external packing 375*270*445 millimeter requires dosage 30.5-75 kilogray, density 0.12 gram/cubic centimetre.All write by prior art.
Before the irradiation operation, boxes and baskets that load irradiation products and the product that irradiation is carried out in preparation are worked out boxes and baskets bar code and product bar code respectively, the information of boxes and baskets bar code representative is the boxes and baskets numberings, be attached to and be convenient to radiation chamber on the boxes and baskets and advance, the exit is the place of bar-code reader reading fixedly, the information of product bar code representative is customer name, the name of an article, specification, density, required dosage, bar code paper spare is placed in the file of movable loading point, the information of corresponding product deposits " product registration " information bank of industrial computer in, in above-mentioned five contents a difference is arranged, the product bar code is also just different, referring to table 1.
Table 1
| The product bar code | Customer name | The name of an article | Specification | Density | Required dosage |
| ?072001 | Ai Xing | Operating coat | 375*270*445 | ?0.12 | ?30.5 |
| ?072002 | Ai Xing | Operating coat | 375*270*445 | ?0.14 | ?30.5 |
| ?072003 | Ai Xing | The operation drape | 402*300*324 | ?0.1 | ?34.7 |
| ?072004 | Ai Xing | The operation drape | 579*386*372 | ?0.13 | ?34.7 |
| ?0019001 | Huaiyin | Suture line | 420*280*420 | ?0.1 | ?25 |
| ?019002 | Huaiyin | Blood taking needle | 280*400*400 | ?0.2 | ?25 |
2) hand-held bar code is read:
When adorning first boxes and baskets, movable loading point staff finds the product bar code paper spare of corresponding product from the movable loading point file, the hand-held barcode reader that employing links to each other with industrial computer is on the spot read the boxes and baskets bar code, read the product bar code simultaneously, the information such as customer name, the name of an article, bar code number, number of packages of product of packing in the corresponding boxes and baskets show, every reading primary production bar code, and the number of packages of the product of packing into just increases by 1, the product number of packages of finally, packing into is consistent with the frequency of reading of product bar code; Artificial input batch number and quantimeter number on the industrial computer on the spot of movable loading point.According to ISO11137, the quantimeter number is used for conventional control, for example, can adopt eight digit number, and in 20409258,2 represent cobalt unit No. 2, and 0409 represents in September, 04, and 258 represent quantimeter No. 258; The interior appreciable content of computer dialog frame this moment is shown in the 1st record of table 2." product registration " information interface is referring to Fig. 5.
Table 2
| Boxes and baskets number | Customer name | The name of an article | Batch number | The quantimeter number | Number of packages | The product bar code |
| ?000001 | Ai Xing | Operating coat | 04JAK255 | ?20409258 | ?15 | ?072001 |
| ?000002 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000003 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000004 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000005 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000006 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000007 | Ai Xing | Operating coat | 04JAK255 | ?20409259 | ?15 | ?072001 |
| ?000008 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000009 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000010 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?000011 | Ai Xing | Operating coat | 04JAK255 | ?20409259 | ?15 | ?072001 |
| ?000012 | Ai Xing | Operating coat | 04JAK255 | ?0 | ?15 | ?072001 |
| ?……… |
When adorning second boxes and baskets, read second boxes and baskets number, the batch number that first boxes and baskets load, quantimeter number, customer name, the name of an article, number of packages, product bar code etc. are presented in the dialog box of industrial computer on the spot automatically, only need the quantimeter number is changed to 0, after the confirmation, preserve by " preservation " button;
When adorning the 3rd boxes and baskets, only need to read the 3rd boxes and baskets number, the loading stocks lot number of second boxes and baskets, quantimeter number, customer name, the name of an article, number of packages, product bar code etc. show automatically, preserve by " preservation " button, repeat previous action, until having adorned 6 boxes and baskets (6 of the every passage boxes of radiation chamber, every passage levels has 6 boxes and baskets, and 6 boxes and baskets are under one group the prerequisite);
The operation of adorning second group, the 3rd group boxes and baskets (7～12,13～18 boxes and baskets) is identical with above step, when adorning first boxes and baskets of every group, import new quantimeter numbering, when for example adorning the 7th boxes and baskets, only needing to change the dosage gauge mark and be 20409259 gets final product, the rest may be inferred, adorned until the product of this bar code number, and 12 records of industrial computer formation are as above shown on the spot.Fill 12 boxes and baskets, 180 products, required operation comprises: read boxes and baskets numbers for 12 times, read the product bar code 15 times, input batch number 1 time, input quantimeter number 4 times.Make mistakes when avoiding so repeatedly importing batch number, reduce the frequency of reading of product bar code.If the foregoing input is incomplete, the record that forms after irradiation finishes will be not exclusively.
3) fixing bar code reading:
Adopt the spreader that transmission track will be equipped with irradiation cage transport radiation chamber, in the radiation chamber porch, adopt with the adaptive lower floor's bar-code reader of lower floor's boxes and baskets barcode position and read boxes and baskets entry time and case number (CN); The adaptive upper strata bar-code reader of employing and upper strata boxes and baskets barcode position is read the case number (CN) and the entry time of changing layer back boxes and baskets; In the radiation chamber exit, adopt to read and change preceding boxes and baskets of floor number and time for competiton with the adaptive lower floor's bar-code reader of lower floor's boxes and baskets barcode position, the adaptive upper strata bar-code reader of employing and upper strata boxes and baskets barcode position is read time for competiton and the case number (CN) after boxes and baskets irradiation finishes
4) information acquisition:
Information Monitoring as follows: the time of marching into the arena of boxes and baskets is gathered the data that inlet lower floor bar-code reader is read, the time for competiton of boxes and baskets is gathered the time that outlet upper strata bar-code reader is read, the time data that inlet lower floor and outlet upper strata bar-code reader are read and corresponding boxes and baskets number write in the database together, form logout; The bar-code reader of inlet upper strata and outlet lower floor, only be used to read case number (CN), the boxes and baskets data that inlet upper strata and outlet lower floor bar-code reader are read are used to show the orientation of boxes and baskets at radiation chamber, and product information acquisition interface synoptic diagram (vanning cage interface) is referring to Fig. 6.
5) form record:
Read in boxes and baskets number by radiation chamber inlet bar-code reader, boxes and baskets are driven by way of access road by suspended chain, and number bar of sending out on the boxes and baskets triggers travel switch on the transmission track, shows the boxes and baskets in-position; After the boxes and baskets number of sending out bar triggers the occupy-place signal of the radiation chamber first irradiation position, show that boxes and baskets arrive the first irradiation position, when the first irradiation position is occupied by follow-up boxes and baskets, boxes and baskets show the arrival second irradiation position, the orientation is progressively reach thus, number also progressively variation of the boxes and baskets in every orientation, and the demonstration irradiation box is walked bitmap, irradiation box constitutional diagram on the display of industrial computer, and form the time of boxes and baskets turnover radiation chamber and the logout of the interior loading stocks information of boxes and baskets, wherein:
Irradiation box is walked bitmap: clearly illustrate the boxes and baskets number of every station levels, referring to Fig. 2.
The irradiation box constitutional diagram: two kinds of different colors are green represent respectively boxes and baskets in radiation chamber and the expression boxes and baskets outside radiation chamber, for example, green expression boxes and baskets are in radiation chamber, and grey colour specification boxes and baskets are outside radiation chamber, click every boxes and baskets icon, can know the entry time that shows every boxes and baskets.
Logout: the information of loading stocks can be passed through known Microsoft SQL sever system R in the time of boxes and baskets turnover radiation chamber and the boxes and baskets, use the TRANSACT-SQL language between client computer and SQL sever database, to send request, form logout, show that every boxes and baskets pass in and out factory, name of product, production lot number, every boxes and baskets loading stocks number of packages of loading stocks in the time of radiation chamber, every station dead time (second), the boxes and baskets.Table 3 has provided the embodiment of a logout.
The present invention can realize the all-the-way tracking of client's product, has obtained the approval of U.S. FDA, German TUVps, also has been subjected to client's popular welcome.
The data flow of native system is referring to accompanying drawing 7.
Table 3 Suzhou Zhonghe East-China Irradiation Co., Ltd. logout
| The processing lot number | Boxes and baskets | The product bar code | Lot number | Number of packages | Producer | The name of an article | March into the arena the time | Dead time | Time for competiton |
| ?04092901 | ?46 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?13:03:54 | ?2760 | ?2004/10/01?20:30:25 |
| ?04092901 | ?47 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?13:26:55 | ?2760 | ?2004/10/01?20:53:44 |
| ?04092901 | ?48 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?13:53:46 | ?2760 | ?2004/10/01?22:04:10 |
| ?04092901 | ?49 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?14:16:47 | ?2760 | ?2004/10/01?22:23:33 |
| ?04092901 | ?50 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?14:39:37 | ?2760 | ?2004/10/01?22:48:32 |
| ?04092901 | ?51 | ?072001 | ?04HDK240 | ?15 | Ai Xing | Operating coat | 2004/09/30?15:02:52 | ?2760 | ?2004/10/01?23:10:47 |
| ?04092901 | ?52 | ?072001 | ?04HDK240 | ?15 | Ai Xing | Operating coat | 2004/09/30?15:25:52 | ?2760 | ?2004/10/01?23:33:47 |
| ?04092901 | ?53 | ?072001 | ?04HDK240 | ?15 | Ai Xing | Operating coat | 2004/09/30?15:48:30 | ?2760 | ?2004/10/01?23:56:48 |
| ?04092901 | ?54 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?16:11:48 | ?2760 | ?2004/10/02?00:19:44 |
| ?04092901 | ?55 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/09/30?16:34:35 | ?2760 | ?2004/10/02?00:42:16 |
| ?04093001 | ?56 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?16:57:20 | ?2760 | ?2004/10/02?01:05:47 |
| ?04093001 | ?57 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?17:20:37 | ?2760 | ?2004/10/02?01:28:16 |
| ?04093001 | ?58 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?17:43:23 | ?2760 | ?2004/10/02?01:51:15 |
| ?04093001 | ?59 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?18:06:40 | ?2760 | ?2004/10/02?02:14:16 |
| ?04093001 | ?60 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?18:29:26 | ?2760 | ?2004/10/02?02:37:15 |
| ?04093001 | ?61 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?18:52:43 | ?2760 | ?2004/10/02?03:00:16 |
| ?04093001 | ?62 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?19:15:30 | ?2760 | ?2004/10/02?03:23:17 |
| ?04093001 | ?63 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?19:38:17 | ?2760 | ?2004/10/02?03:46:16 |
| ?04093001 | ?64 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?20:01:35 | ?2760 | ?2004/10/02?04:09:16 |
| ?04093001 | ?65 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?20:26:44 | ?2760 | ?2004/10/02?04:32:16 |
| ?04093001 | ?66 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?20:49:20 | ?2760 | ?2004/10/02?04:55:16 |
| ?04093001 | ?67 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?21:11:55 | ?2760 | ?2004/10/02?05:18:49 |
| ?04093001 | ?68 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?21:35:02 | ?2760 | ?2004/10/02?05:41:18 |
| ?04093001 | ?69 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?21:58:10 | ?2760 | ?2004/10/02?06:04:20 |
| ?04093001 | ?70 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?22:21:16 | ?2760 | ?2004/10/02?06:27:23 |
| ?04093001 | ?71 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?22:43:52 | ?2760 | ?2004/10/02?06:50:26 |
| ?04093001 | ?72 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?23:07:00 | ?2760 | ?2004/10/02?07:13:30 |
| ?04093001 | ?73 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?23:30:06 | ?2760 | ?2004/10/02?07:36:16 |
| ?04093001 | ?74 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/09/30?23:53:11 | ?2760 | ?2004/10/02?07:59:26 |
| ?04093001 | ?75 | ?072001 | ?04HDK216 | ?15 | Ai Xing | Operating coat | 2004/10/01?00:15:45 | ?2760 | ?2004/10/02?08:22:59 |
| ?04093001 | ?76 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?00:38:50 | ?2760 | ?2004/10/02?08:45:02 |
| ?04093001 | ?77 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?01:01:56 | ?2760 | ?2004/10/02?09:08:08 |
| ?04093001 | ?78 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?01:25:33 | ?2760 | ?2004/10/02?09:31:13 |
| ?04093001 | ?79 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?01:48:06 | ?2760 | ?2004/10/02?09:56:14 |
| ?04093001 | ?80 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?02:10:53 | ?2760 | ?2004/10/02?10:17:16 |
| ?04093001 | ?81 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?02:34:02 | ?2760 | ?2004/10/02?10:40:23 |
| ?04093001 | ?82 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?02:57:02 | ?2760 | ?2004/10/02?11:02:27 |
| ?04093001 | ?83 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?03:19:40 | ?2760 | ?2004/10/02?11:25:34 |
| ?04093001 | ?84 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?03:42:39 | ?2760 | ?2004/10/02?11:48:41 |
| ?04093001 | ?85 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?04:05:49 | ?2760 | ?2004/10/02?12:12:19 |
| ?04093001 | ?86 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?04:28:54 | ?2760 | ?2004/10/02?12:34:54 |
| ?04093001 | ?87 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?04:51:59 | ?2760 | ?2004/10/02?12:57:28 |
| ?04093001 | ?88 | ?072001 | ?04JAK261 | ?15 | Ai Xing | Operating coat | 2004/10/01?05:14:33 | ?2760 | ?2004/10/02?13:20:35 |
Claims (1)
1. RADIATION PROCESSING all-the-way tracking method, comprise the spreader that adopts transmission track to transport irradiation cage is housed, adopted source apparatus with spreader successively the irradiation passage by radiation chamber, establishment bar code, with bar-code reader to bar code read, the computer management of information acquisition, formation record and user's bar code information, it is characterized in that:
1) establishment bar code:
Before the irradiation operation, boxes and baskets that load irradiation products and the product that irradiation is carried out in preparation are worked out boxes and baskets bar code and product bar code respectively, the information of boxes and baskets bar code representative is the boxes and baskets numberings, be attached to and be convenient to radiation chamber on the boxes and baskets and advance, the place that the fixedly bar-code reader in exit is read, the information of product bar code representative is customer name, the name of an article, specification, density, required dosage, bar code paper spare is placed in the file of movable loading point, the information of corresponding product deposits " product registration " information bank of industrial computer system in
2) hand-held bar code is read:
When adorning first boxes and baskets, from the movable loading point file, find the product bar code paper spare of corresponding product, adopt hand-held barcode reader (7) the reading boxes and baskets bar code that links to each other with industrial computer (2) on the spot, read the product bar code simultaneously, the information such as customer name, the name of an article, bar code number, number of packages of product of packing in the corresponding boxes and baskets show, every reading primary production bar code, and the number of packages of the product of packing into just increases by 1, the product number of packages of finally, packing into is consistent with the frequency of reading of product bar code; Go up artificial input batch number and quantimeter number at the industrial computer on the spot (2) of movable loading point,
When adorning second boxes and baskets, read second boxes and baskets number, batch number, quantimeter number, customer name, the name of an article, number of packages, the product bar code that first boxes and baskets load is presented in the dialog box of industrial computer on the spot automatically, the quantimeter number is changed to 0, after the confirmation, preserve by " preservation " button;
When adorning the 3rd boxes and baskets, read the 3rd boxes and baskets number, repeat previous action, until having adorned one group of boxes and baskets;
The operation of adorning second group of boxes and baskets is identical with above step, when adorning first boxes and baskets of every group, imports new quantimeter numbering, and the rest may be inferred, adorned until the product of this bar code number,
3) fixing bar code reading:
Adopt the spreader that transmission track will be equipped with irradiation cage to transport radiation chamber,, adopt lower floor bar-code reader (3) reading boxes and baskets entry time and the case number (CN) adaptive with lower floor's boxes and baskets barcode position in the radiation chamber porch; The adaptive upper strata bar-code reader (4) of employing and upper strata boxes and baskets barcode position is read the case number (CN) and the entry time of changing layer back boxes and baskets; In the radiation chamber exit, adopt to read and change preceding boxes and baskets of floor number and time for competiton with the adaptive lower floor's bar-code reader (5) of lower floor's boxes and baskets barcode position, the adaptive upper strata bar-code reader (6) of employing and upper strata boxes and baskets barcode position is read time for competiton and the case number (CN) after boxes and baskets irradiation finishes
4) information acquisition:
Information Monitoring as follows: the time of marching into the arena of boxes and baskets is gathered the data that inlet lower floor bar-code reader is read, the time for competiton of boxes and baskets is gathered the time that outlet upper strata bar-code reader is read, the time data that inlet lower floor and outlet upper strata bar-code reader are read and corresponding boxes and baskets number write in the database of industrial computer (1) together, form logout; The bar-code reader of inlet upper strata and outlet lower floor only is used to read case number (CN), and the boxes and baskets data of reading are used to show the orientation of boxes and baskets at radiation chamber,
5) form record:
Read in boxes and baskets number by radiation chamber inlet bar-code reader (3,4), boxes and baskets are driven by way of access road by spreader, and number bar of sending out on the boxes and baskets triggers travel switch on the transmission track, shows the boxes and baskets in-position; After the boxes and baskets number of sending out bar triggers the occupy-place signal of the radiation chamber first irradiation position, show that boxes and baskets arrive the first irradiation position, when the first irradiation position is occupied by follow-up boxes and baskets, boxes and baskets show the arrival second irradiation position, the orientation is progressively reach thus, number also progressively variation of the boxes and baskets in every orientation, the demonstration irradiation box is walked bitmap, irradiation box constitutional diagram on the display of industrial computer (1), and forms the time of boxes and baskets turnover radiation chamber and the logout of the interior loading stocks information of boxes and baskets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100863214A CN1329868C (en) | 2004-10-25 | 2004-10-25 | Whole-process tracking method for radiation machining |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100863214A CN1329868C (en) | 2004-10-25 | 2004-10-25 | Whole-process tracking method for radiation machining |
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| CN1329868C true CN1329868C (en) | 2007-08-01 |
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| CNB2004100863214A Expired - Fee Related CN1329868C (en) | 2004-10-25 | 2004-10-25 | Whole-process tracking method for radiation machining |
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| CN107808179A (en) * | 2017-10-27 | 2018-03-16 | 苏州中核华东辐照有限公司 | Irradiation control method and system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002137812A (en) * | 2000-11-02 | 2002-05-14 | Hosnet Japan:Kk | Total managing method including article managing system |
| JP2002244715A (en) * | 2001-02-14 | 2002-08-30 | Hitachi Information & Control Systems Inc | Production control device |
| CN1402172A (en) * | 2001-08-29 | 2003-03-12 | 三菱电机株式会社 | Material circulation management system and method, program and recording medium |
| CN1416092A (en) * | 2002-06-29 | 2003-05-07 | 北京兆信信息技术有限公司 | Method for anti false of products and general management of materials circulation as well as system |
| US6793127B2 (en) * | 2001-04-04 | 2004-09-21 | Koninklijke Philips Electronics N.V. | Internet enabled resource constrained terminal for processing tags |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002137812A (en) * | 2000-11-02 | 2002-05-14 | Hosnet Japan:Kk | Total managing method including article managing system |
| JP2002244715A (en) * | 2001-02-14 | 2002-08-30 | Hitachi Information & Control Systems Inc | Production control device |
| US6793127B2 (en) * | 2001-04-04 | 2004-09-21 | Koninklijke Philips Electronics N.V. | Internet enabled resource constrained terminal for processing tags |
| CN1402172A (en) * | 2001-08-29 | 2003-03-12 | 三菱电机株式会社 | Material circulation management system and method, program and recording medium |
| CN1416092A (en) * | 2002-06-29 | 2003-05-07 | 北京兆信信息技术有限公司 | Method for anti false of products and general management of materials circulation as well as system |
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