The treatment process of indusrial toxic harmful waste liquid
Technical field
The present invention relates to a kind of method for treating waste liquid, be specifically related to a kind of treatment process of indusrial toxic harmful waste liquid.
Background technology
The millions of ton of the waste liquid that China produces in industrial production every year mainly is spent acid solution, waste lye, also comprises part mineral waste oil, useless oil in water emulsion, useless clean-out system, spent organic solvent etc.These waste liquids are not only the waste of resource, and have caused the serious environmental pollution.Data shows, the spent acid of Beijing's year generation at present, waste lye are about about 70,000 tons, mainly result from the industrial chemical manufacturing, industries such as the acid etching of metal and other goods, rust cleaning (oil), cleaning and printing and dyeing, plating, wherein based on spent acid solution, it has following several big characteristics: (1) concentration height, and kind is numerous, and sulfuric acid, nitric acid, hydrofluoric acid, hydrochloric acid, bromic acid, cyanic acid, arsenic acid etc. are arranged; (2) be dissolved with a large amount of oil substances in the spent acid solution; (3) spent acid solution suspended particle content is big especially, and irritating smell is strong; (4) complicated component, heavy metal, toxic compounds content height.At present, general sewage water treatment method can't carry out good treatment to it.Because these spent acid solutions and waste lye do not have good special disposal method.Carried out partially disposed though have on a small quantity with the name that reclaims, utilize again, a large amount of then without any processing, directly enter water body, environment has been caused serious pollution.
Summary of the invention
Purpose of the present invention mainly is to solve spent acid solution, the reluctant problem of waste lye, adopt innovative thinking, after spent acid solution, the rational pre-treatment of waste lye process, can spray into high temperature destruction in the cement kiln separately, after also can being mixed simultaneously with mineral waste oil, useless oil in water emulsion, useless clean-out system, spent organic solvent etc., make it to have certain calorific value, burn destruction at cement kiln.
The technical scheme that realizes the object of the invention is to need the poisonous and harmful industrial effluent at the process neutralization of pre-treatment center, filtration, mixing preparation, make it have suitable pH value and calorific value, can in cement rotary kiln, burn the fuel substitute use that destruction or conduct are produced; It must be by following technological process:
(1) under the normal pressure, will carry out neutralization reaction in neutralization tank with the spent acid solution of stirrer, the spent acid solution in the salkali waste flow container, waste lye at the pre-treatment center, the neutralization reaction temperature is controlled at 20-95 degree centigrade, the main chemical reactions equation:
2HCL+Ca(OH)
2=2H
2O+CaCL
2
H
2SO
4+Ca(OH)
2=2H
2O+CaSO
4。↓
(2) carry out in and the time, according to different potential of hydrogen situations, add Ca (OH) by acid, alkali adding set
2Solution or spent acid make the industrial effluent after the processing have weakly alkaline, and pH value is controlled at 8-10.
(3) waste liquid after the neutralization reaction being sent into the filter press device, is to carry out press filtration under the 10-14MPa condition in operating pressure, and liquid enters liquid waste storage pool after the press filtration, and solid is transferred to solid-state castoff pre-treatment center.
(4) waste liquid after the neutralization reaction is mixed with mineral waste oil, useless oil in water emulsion, useless clean-out system, spent organic solvent etc. under the situation of guaranteeing not have untoward reaction and hazardous material to produce, adjust the calorific value of waste liquid, the calorific value that the industrial effluent after the final allocation processing is had is 2400kJ/kg-20000kJ/kg.
(5) will allocate liquid waste behind the calorific value is delivered to stove tailing column top of the trellis by pump power high-order hold-up vessel, inject in the cement rotary kiln kiln by the spray gun of kiln hood burner and to burn, when producing cement, the kiln hood gas temperature is stabilized in 1750 ℃, and main chemical reactions is:
H2O (1750 ℃ of high temperature) → H2O steam
Flammable organism (burning) → H2O+CO2+ heat
Inorganics (calcareous, siliceous, irony, aluminium matter) → Dicalcium Phosphate (Feed Grade)+tricalcium silicate+tricalcium aluminate+tetracalcium aluminoferrite
(annotate: iron, calcium, aluminium, silicon are the element that constitutes cement, at high temperature participate in the reaction that cement clinker forms, and finally enter cement products.)
Advantage of the present invention is to utilize rotary kiln incineration disposal of commercial waste liquid to adopt pump power to carry, and in multicenter combustor directly sprays into the novel rotary type incinerator, can realize thorough burning disposal; Process is continuous, automatic, safe and reliable, does not have secondary pollution.Organism in the waste liquid is at high temperature thoroughly destroyed by fire, and the small amounts of inorganic thing that contains in the waste liquid finally enters cement products as the raw material of manufacture of cement.
Description of drawings
Below in conjunction with accompanying drawing inventive embodiments is described further:
Fig. 1 is an indusrial toxic harmful waste liquid processing technological flow synoptic diagram.
Embodiment
Embodiment 1: as shown in Figure 1, be provided with spent acid solution, the waste lye neutralization tank 1 of band stirrer at the pre-treatment center, and Ca (OH) is set
2Adding set 2 and spent acid adding set 3 should be according to the different pH values situations of waste liquid, an amount of spent acid solution or the Ca (OH) of adding in neutralization tank 4
2Slurry makes spent acid solution carry out neutralization reaction under normal pressure, and the neutralization reaction temperature is controlled at 80 ℃, makes the industrial effluent after the processing have weakly alkaline, PH=9, and the main chemical reactions equation:
2HCL+Ca(OH)
2=2H
2O+CaCL
2
H
2SO
4+Ca(OH)
2=2H
2O+CaSO
4↓
Waste liquid after the neutralization reaction is sent into filter press device 5, is to carry out press filtration under the 12MPa condition in operating pressure, and liquid enters the liquid waste pond 6 that is mixed after the press filtration;
Waste liquid after the neutralization being mixed under the situation of guaranteeing not have untoward reaction and hazardous material to produce with in the ponds 6 that are being mixed such as mineral waste oil, useless oil in water emulsion, useless clean-out system, spent organic solvent, is adjusted the calorific value of waste liquid; The calorific value that industrial effluent after the final allocation processing has is 12000kJ/kg, can guarantee the vaporization of industrial effluent self, thereby alleviate the influence of the burning of industrial effluent to the cement rotary kiln incineration system greatly.
At last, the above-mentioned waste liquid of deployed calorific value is delivered to the high-order hold-up vessel of stove tailing column top of the trellis by pump power, injects in the cement rotary kiln by the spray gun of furnace head burner and burn, main chemical reactions is:
H2O (1750 ℃ of high temperature) → H2O steam
Flammable organism (burning) → H2O+CO2+ heat
Inorganics (calcareous, siliceous, irony, aluminium matter) → Dicalcium Phosphate (Feed Grade)+tricalcium silicate+tricalcium aluminate+tetracalcium aluminoferrite.
Embodiment 2: as shown in Figure 1, be provided with spent acid solution, the waste lye neutralization tank 1 of band stirrer at the pre-treatment center, and Ca (OH) is set
2Adding set 2 and spent acid adding set 3 should be according to the different pH values situations of waste liquid, an amount of spent acid solution or the Ca (OH) of adding in neutralization tank 4
2Slurry makes spent acid solution carry out neutralization reaction under normal pressure, and the neutralization reaction temperature is controlled at 95 ℃, makes the industrial effluent after the processing have weakly alkaline, PH=8.5, and the main chemical reactions equation:
2HCL+Ca(OH)
2=2H
2O+CaCL
2
H
2SO
4+Ca(OH)
2=2H
2O+CaSO
4↓
Waste liquid after the neutralization reaction is sent into filter press device 5, is to carry out press filtration under the 14MPa condition in operating pressure, and liquid enters the liquid waste pond 6 that is mixed after the press filtration;
Waste liquid after the neutralization being mixed under the situation of guaranteeing not have untoward reaction and hazardous material to produce with in the ponds 6 that are being mixed such as mineral waste oil, useless oil in water emulsion, useless clean-out system, spent organic solvent, is adjusted the calorific value of waste liquid; The calorific value that industrial effluent after the final allocation processing has is 20000kJ/kg, can burn to destroy also in cement rotary kiln and use as the fuel substitute of producing.
At last, the above-mentioned waste liquid of deployed calorific value is delivered to the high-order hold-up vessel of stove tailing column top of the trellis by pump power, injects in the cement rotary kiln by the spray gun of furnace head burner and burn, main chemical reactions is:
H2O (1750 ℃ of high temperature) → H2O steam
Flammable organism (burning) → H2O+CO2+ heat
Inorganics (calcareous, siliceous, irony, aluminium matter) → Dicalcium Phosphate (Feed Grade)+tricalcium silicate+tricalcium aluminate+tetracalcium aluminoferrite.