Color picture tube pre-coating solution and the manufacture method of filming thereof
Technical field
The invention belongs to the manufacturing technology of color picture tube, the painted pre-coating solution of particularly a kind of color picture tube and be coated with unconcerned manufacture method.
Background technology
In recent years along with the commercialization of flat-panel screens such as liquid crystal, plasma, also impelled the progress of color picture tube to complanation, structurally, the complanation fully of colorful visualization tube outer surface, but the complete complanation of screen inner surface is very very difficult, in order to alleviate the colour purity drift that the shadow mask intensity decreases causes, the inner surface of the color picture tube that outer surface is pure flat is generally sphere or cylinder.Therefore, there is thickness difference in phosphor screen central authorities with the glass of periphery, thereby have caused the luminance difference of picture central authorities with periphery, cause that the level of image quality reduces.Use high permeability glass screen can reduce the problem of the light transmission rate variance of phosphor screen central authorities and periphery, but the external light reflection rate height of high permeability glass screen, contrast will be reduced, usually the method that solves this class problem be to use the fluorescent material that increasing colour saturation or the screen inner surface form selectivity absorb outside the methods such as filter coating of light, reduce of the reflection of outer light, improve the color picture tube contrast in the face.The screen inner surface film formed typical method that filters is the method for four coating process of a kind of needs, promptly on the screen inner surface of existing black matrix film, apply the suspension of the 1st look inorganic pigment corresponding with the light-emitting phosphor form and aspect, after exposure, development, drying, form the 1st look filter coating, and form the 2nd look and the 3rd look filter coating successively, finish the manufacturing of filter coating.Then, coating contains the pre-liquid of silicon dioxide microparticle, and press usual way, of all kinds on light film and precoating liquid film, form blue, green and red fluorescence powder film successively, the manufacture method of this class screen inner surface filter coating, not only complex technical process, process-cycle long, use device systems huge, and the materials used amount is big, energy consumption is many, the manufacturing cost height.Formed the filter coating technology of some simplified structures and technology in recent years, need carry out the second coat process, promptly on the screen inner surface of existing black matrix film, apply a kind of suspension of hybrid pigment, finish the manufacturing of filter coating, then, coating contains the pre-liquid of silicon dioxide microparticle, and press usual way on the precoating liquid film, form blueness, green and red fluorescence powder film successively.
Summary of the invention
The object of the present invention is to provide and a kind ofly can reduce color picture tube face reflectivity, simplify the structure and the manufacturing process of filter coating, reduce the painted pre-coating solution of color picture tube of manufacturing cost and the manufacture method of filming thereof.
For achieving the above object, the preparation method of color picture tube pre-coating solution of the present invention is:
1) at first adding scattered mass percent in the A jar is 2~30% metal oxide, and magnetic agitation 10 minutes is filtered;
2) use aqueous dispersion add the cataloid of the PVA of gross mass percentage 0.005~5% and gross mass percentage 0.05~5% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor;
3) distiller liquor among the jar B is slowly added in the A jar, stirred 30 minutes;
4) Pu Luonike of adding gross mass percentage 0.05~1% and gross mass percentage are that 0.005~0.5% ammonium dichromate stirs and gets final product before being coated with screen.
Metal oxide of the present invention is iron oxide, cobalt oxide or chromium oxide or its mixture.
The manufacture method that color picture tube pre-coating solution of the present invention is filmed is:
1) at first will be installed in through the display screen of black matrix manufacturing on year head, being provided with and carrying an inclination angle is 35 degree, applies pre-coating solution with 18 rev/mins rotating speeds, and being coated with the screen time is 2 seconds;
2) stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds;
3) inclination angle that will carry head be adjusted into 75 degree under 20 rev/mins rotating speed with 45~51 ℃ of dryings 36 seconds;
4) when the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify.
Use color picture tube pre-coating solution of the present invention the red, green, blue three look filter coatings of prior art to be added four coatings of pre-coating solution, perhaps mix the second coat that filter coating adds pre-coating solution, become the primary coating of painted pre-coating solution with filtering functions, metal oxide in the painted pre-coating solution of the present invention can form cancellated film with PVA, utilize the back-exposure in the fluorescent film manufacturing, improved pre-coating solution filming performance, hydrophobic performance and with the adhesive property of glass, the phosphor powder layer back of developing does not have problem such as come off, residual.
Embodiment
Embodiment 1: at first add scattered mass percent and be 2% iron oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 5% and gross mass percentage 0.05% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 1% and gross mass percentage are that 0.005% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 45 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
Embodiment 2: at first add scattered mass percent and be 30% cobalt oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 0.005% and gross mass percentage 0.2% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 0.05% and gross mass percentage are that 0.07% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 51 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
Embodiment 3: at first add scattered mass percent and be 15% chromium oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 2% and gross mass percentage 1.0% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 0.08% and gross mass percentage are that 0.09% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 48 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
Embodiment 4: at first add scattered mass percent and be 8% the iron oxide and the mixture of cobalt oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 0.3% and gross mass percentage 0.7% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 0.2% and gross mass percentage are that 0.5% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 50 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
Embodiment 5: at first add scattered mass percent and be 26% the cobalt oxide and the mixture of chromium oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 1.5% and gross mass percentage 5% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 0.9% and gross mass percentage are that 0.2% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 47 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
Embodiment 6: at first add scattered mass percent and be 20% the iron oxide and the mixture of cobalt oxide and chromium oxide in the A jar, magnetic agitation 10 minutes is filtered; Use aqueous dispersion add the cataloid of the PVA of gross mass percentage 0.07% and gross mass percentage 3.5% successively in the B jar after, magnetic agitation 10 minutes is filtered and is made distiller liquor; Distiller liquor among jar B is slowly added in the A jar, stirred 30 minutes; The Pu Luonike of adding gross mass percentage 0.4% and gross mass percentage are that 0.35% ammonium dichromate stirs and promptly gets pre-coating solution before being coated with screen.The manufacture method that color picture tube pre-coating solution of the present invention is filmed is: at first will be installed in through the display screen of black matrix manufacturing and carry on the head, being provided with and carrying an inclination angle is 35 degree, and with 18 rev/mins rotating speed coating pre-coating solution, being coated with the screen time is 2 seconds; Stop after coating is finished and under 55 rev/mins rotating speed, kept 15 seconds again in 10 seconds; With an inclination angle of carrying head be adjusted into 75 degree under 20 rev/mins rotating speed with 49 ℃ of dryings 36 seconds; When the blue colour fluorescent powder exposure of subsequent technique, utilize back-exposure to carry out making in 4 seconds pre-coating solution to solidify and get final product.
The comparison of the manufacture method that following table is filmed for color picture tube pre-coating solution of the present invention and four coatings, second coat method.
The color picture tube coating process relatively
|
Four coated techniques |
Second coat technology |
Technology of the present invention |
1. |
Black matrix is made |
Black matrix is made |
Black matrix is made |
2. |
Blue filter coating coating |
|
- |
3. |
Blue filter coating exposure |
|
- |
4. |
Blue filter coating develops |
|
- |
5. |
The green filter film coating |
|
- |
6. |
The green filter film exposure |
|
- |
7. |
Green filter film develops |
|
- |
8. |
Red filter coating coating |
|
- |
9. |
Red filter coating exposure |
|
- |
10. |
Red filter coating develops |
The coating of hybrid pigment suspension |
- |
11. |
The pre-coating solution coating |
The pre-coating solution coating |
Painted pre-coating solution coating |
12. |
The blue colour fluorescent powder coating |
The blue colour fluorescent powder coating |
The blue colour fluorescent powder coating |
13. |
The blue colour fluorescent powder exposure |
The blue colour fluorescent powder exposure |
Blue colour fluorescent powder and the exposure of painted pre-coating solution |
14. |
Blue colour fluorescent powder develops |
Blue colour fluorescent powder develops |
Blue colour fluorescent powder develops |
15. |
The green emitting phosphor coating |
The green emitting phosphor coating |
The green emitting phosphor coating |
16. |
The green emitting phosphor exposure |
The green emitting phosphor exposure |
The green emitting phosphor exposure |
17. |
Green emitting phosphor develops |
Green emitting phosphor develops |
Green emitting phosphor develops |
18. |
The red fluorescence powder coating |
The red fluorescence powder coating |
The red fluorescence powder coating |
19. |
Red fluorescence powder develops |
Red fluorescence powder develops |
Red fluorescence powder develops |
20. |
The red fluorescence powder coating |
The red fluorescence powder coating |
The red fluorescence powder coating |
As seen from the above table, use color picture tube pre-coating solution of the present invention the red, green, blue three look filter coatings of prior art to be added four coatings of pre-coating solution, perhaps mix the second coat that filter coating adds pre-coating solution, become the primary coating of painted pre-coating solution with filtering functions, metal oxide in the pre-coating solution of the present invention can form cancellated film with PVA, utilize the back-exposure in the fluorescent film manufacturing, improved pre-coating solution filming performance, hydrophobic performance and with the adhesive property of glass, the phosphor powder layer back of developing does not have problem such as come off, residual.Adopt the color picture tube of the pre-coating film of the present invention's manufacturing, have and three looks or suitable brightness, the contrast of filter coating of the same colour, and reduced manufacturing cost.