CN1317471C - Electric-cylinder concrete lining apparatus - Google Patents
Electric-cylinder concrete lining apparatus Download PDFInfo
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- CN1317471C CN1317471C CNB2004100360643A CN200410036064A CN1317471C CN 1317471 C CN1317471 C CN 1317471C CN B2004100360643 A CNB2004100360643 A CN B2004100360643A CN 200410036064 A CN200410036064 A CN 200410036064A CN 1317471 C CN1317471 C CN 1317471C
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Abstract
An electric-cylinder concrete lining apparatus relates to a slope and plane concrete lining apparatus. The present invention comprises an apparatus frame of which the upper end and the lower end are respectively provided with travel mechanisms, and a lining carriage arranged on the apparatus frame. The present invention has the technical scheme that at least the travel mechanism at one end is matched with a guide rail; the travel mechanisms and the lining carriage are driven by motors. The present invention is mainly used for concrete lining.
Description
Technical field
The present invention relates to a kind of slope peace surface concrete lining device, particularly a kind of motorized pulleys concrete lining machine.
Background technology
The domestic existing two kinds of slope concrete lining machines that only have.A kind of is the cylinder vibrating hydraulic formula coffering machine that is produced by " cylinder vibrating type coffering machine " patented technology, and another kind is the eccentric vibrator coffering machine that develops according to highway cylinder walking beam.Wherein, first kind exists mechanism complicated, the cost height, and it is big that maintenance can once finish workload, can not take on the deficiency that fault is more in the sloping slope of pushing up of lining cutting; And second kind exist work efficiency low, the leakiness of vibrating, defectives such as very flexible, and only be fit to a kind of slope than and the inclined-plane lining cutting of length of grade, the moulding lining cutting that does not become the slope on toe and top, slope to take on.
At present, state's outslope cement lining machine or concrete spreader are divided into two kinds of cylinder coffering machine and sliding-mode lining machines according to forming technique, and its kind of drive is fluid pressure type.Wherein, sliding-mode lining machine exists equipment huge, very flexible, and shortcoming such as involve great expense; And there is the lining concrete leakiness in the drum-type coffering machine, and fault is many, and work efficiency is low, and maintenance load is big.They all exist the installing/dismounting cycle long, and are relatively poor to the variation compliance of length of grade and sloping ratio.
Summary of the invention
The present invention is directed to the deficiencies in the prior art and proposed a kind of motorized pulleys concrete lining machine of simple in structure, easy to use, with low cost, dependable performance.
The present invention includes upper and lower side and have the frame and the rack-mounted lining carriage of walking mechanism respectively, its technical scheme is: the walking mechanism of described at least one end cooperates with guide rail, and walking mechanism and lining carriage are by Motor Drive.The present invention has changed traditional hydraulic drive structure, the structure of equipment is simplified greatly, cost reduces, and simultaneously, can to the operation of lining carriage certain braking action be arranged by motor, thereby make its speed of travel stable, and then guarantee lining quality.On this basis, can also automatically controlled contact-making switch etc. be installed on frame, the present invention can be moved automatically.
Frame of the present invention can be the one form, also can comprise the connector of main straight frame and its at least one end, and these connectors can be straight framves, and it can be to the prolongation of main straight frame, makes the present invention can adapt to the boundary of works area of different in width.Connector is gone up angle module curved or that the upper end is curved down on also can being, can realize turning to of lining carriage by these modules, thereby the present invention can be finished simultaneously to slope and the upward lining cutting operation of lower edge thereof.
Electrical control among the present invention preferably realizes by being loaded on the frame master control cabinet, and sliding device and the sealing trolley of leading of frame upper end dress, the link tester on the lining carriage are crossed the sealing trolley and slided and lead device and be connected with the master control cabinet.This connected mode has been improved the complicated shortcoming of line arrangements in the prior art, makes the operation of invention more reliable.Circuit among the present invention on the lining carriage also can be connected with the master control cabinet by other known manner.
Lining carriage has adopted following structure with cooperating of frame among the present invention: be equipped with on the lining carriage by motor-operated pin gear, corresponding grooved chain track is housed on the frame.The advantage of this track is: stable drive, guarantee bilateral run-in synchronism, and reduce impact force, compliance is good.Building dolly among the present invention can be realized by other known cooperation means with cooperating also of frame.
Reliable and stable for guaranteeing lining carriage and walking, gathering sill is installed on the frame, the directive wheel that cooperates with gathering sill is housed on the lining carriage.
For adapting to the landform of engineering site complexity, the lining cutting mechanism on the lining carriage should be connected with vehicle frame by elastic coupler.
In addition, the two ends of frame are connected with walking mechanism by lift adjustment mechanism, and this can be convenient to adapt to the site contour situation, and satisfy the requirement of different lining thicknesses.The concrete structure of lift adjustment mechanism can comprise the junction plate that is connected with frame, and last connecting cylinder is fixed on the junction plate, and following connecting cylinder is placed in the connecting cylinder, is fixed in the connecting cylinder, the lifting screw of handwheel is housed cooperates with nut on the following connecting cylinder.
Description of drawings
Fig. 1 is a schematic diagram of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the schematic diagram of running wheel group;
Fig. 4 is the lateral view of Fig. 3;
Fig. 5 is the schematic diagram of elevating adjusting device;
Fig. 6 is the frame schematic diagram;
Fig. 7 is the upper and lower module connection diagram of frame;
Fig. 8 is a frame lower module junction plate;
Fig. 9 is a frame upper module junction plate;
Figure 10 is the schematic diagram of lining carriage;
Figure 11 is the lateral view of Figure 10;
Figure 12 is lining carriage installation site schematic diagram on frame;
Figure 13 is the schematic diagram of lining carriage grooved chain track;
Figure 14 is the vertical view of Figure 13;
Figure 15 is lining carriage guide rail installation site schematic diagram on frame;
Among the figure, walking track 1, running wheel group 2, lift adjustment mechanism 3, lining carriage 4, frame 5 connects bearing pin 6, electrical control system 13, junction plate 14, driven wheel group 15, carriage walking mechanism 16, shaped device 17, elastic coupler 18, motor 19, reductor 20, output shaft 21, running gear frame 23, sprocket wheel 25, pin gear 26, pin gear axle 28, mobile switch board 29, the sliding device 30 of leading, sealing trolley 31, directive wheel 32, shaped device frame 33, motor 34, sprocket wheel 36, drum shaft 37, cylinder 38, bearing support 39, motor 40, reductor 41, sprocket wheel 43, hinge cage axle 44, hinge cage 45, bearing support 46, vibrating motor 47, motor 48, reductor 49, output shaft 50, high pin bearing 51, vehicle wheel frame 52, key 53, sprocket wheel 54, axletree 55, handwheel 56, locknut 57, lifting screw 58, bearing 59, jacking sleeve 60, last connecting cylinder 61, following connecting cylinder 62, the straight frame 63 that tilts, angle module 64, rail bracket 65, grooved chain guide 66, junction plate 67, junction plate 68, junction plate 69, junction plate 70.
The specific embodiment
Shown in Fig. 1～2, the present invention includes upper and lower side has the frame 5 of running wheel group 2 respectively and is installed in lining carriage 4 on the frame 5, the running wheel group 2 of at least one end cooperates with flute profile chain guide 66, and running wheel group 2 and lining carriage 4 are driven by motor 19.The present invention has changed traditional hydraulic drive structure, the structure of equipment is simplified greatly, cost reduces, and simultaneously, can certain braking action be arranged by the operation of 19 pairs of lining carriage 4 of motor, thereby make its speed of travel stable, and then guarantee lining quality.On this basis, can also automatically controlled contact-making switch etc. be installed on frame 5, the present invention can be moved automatically.
As Fig. 1 and shown in Figure 6, frame 5 of the present invention comprises by straight frame 63 and the two ends angle module 64 of tilting, two ends angle module 64 is connected by bolt, packing ring, packing ring, nut with elevating adjusting device 3 by junction plate 14, and elevating adjusting device 3 is connected with running wheel group 2 or driven wheel group 15 by connecting bearing pin 6.
As shown in figure 11, lining carriage 4 structures of the present invention are as follows: dolly motorized cart 16 and shaped device 17 connect by elastic coupler 18.Elastomeric connector 18 material selection elastic caoutchoucs play connection, cushioning effect.As shown in figure 12, frame 5 is provided with the grooved chain guide 66 for lining carriage 4 walkings, two ends up and down at grooved chain guide 66 are equipped with limitation travel switch, mobile switch board 29 is installed on the lining carriage 4, to its power supply, control lining carriage 4 work operations by sliding device 30, the sealing trolley 31 of leading by the master control cabinet that is installed in frame 5 tops or bottom.
Electrical control among the present invention preferably realizes by being loaded on the frame 5 the master control cabinet, and sliding device 30 and the sealing trolley 31 of leading of frame 5 upper ends dress, the link tester on the lining carriage 4 are crossed sealing trolley 31 and slided and lead device 30 and be connected with the master control cabinet.This connected mode has been improved the complicated shortcoming of line arrangements in the prior art, makes the operation of invention more reliable.
As Figure 10 and shown in Figure 12, lining carriage 4 has adopted following structure with cooperating of frame 5 among the present invention: be equipped with on the lining carriage 4 by motor-operated pin gear 26, corresponding grooved chain track 66 is housed on the frame 5.The advantage of this track is: stable drive, guarantee bilateral run-in synchronism, and reduce impact force, compliance is good.Reliable and stable for guaranteeing lining carriage and walking, on the frame 5 gathering sill is installed, the directive wheel 32 that cooperates with gathering sill is housed on the lining carriage 4.For adapting to the landform of engineering site complexity, the lining cutting mechanism on the lining carriage 4 should be connected with vehicle frame 5 by elastic coupler 18.
In addition, as shown in Figure 5, the two ends of frame 5 are connected with running wheel group 2 by lift adjustment mechanism 3, and this can be convenient to adapt to the site contour situation, and satisfies the requirement of different lining thicknesses.The concrete structure of lift adjustment mechanism can comprise the junction plate 14 that is connected with frame 5, and last connecting cylinder 61 is fixed on the junction plate 14, and following connecting cylinder 62 is placed in forms jacking sleeve 60 in the connecting cylinder 61.The lifting screw 58 of handwheel 56 is housed to be cooperated with nut on the following connecting cylinder 62.Handwheel 56 is fixed on the lifting screw 58 by locknut 57, and lifting screw 58 tops are fixed on the jacking sleeve 60 by bearing 59, and lifting screw 58 bottoms are threaded with following connecting cylinder 62.By hand handwheel 56, the height of the junction plate 14 on the jacking sleeve 60 changes, thereby changes the height of connected frame 5.The screw on screw on the following connecting cylinder 62, the frame angle module 64 and the screwhole position of junction plate 14 keep cooperating consistent.
As shown in figure 10, running gear frame 23 of the present invention is equipped with frequency control brake motor 19, reductor 20, terminal output shaft 21 is fixed on the running gear frame 23 by bearing support, by key sprocket wheel 25 is housed on the output shaft, sprocket wheel 25 process one-level chain drive drive to the pin gear 26 of running gear frame 23 front portions, pin gear axle 28 is fixed on the running gear frame 23 by bearing support, and pin gear axle 28 two ends are pin gear 26 voluntarily.Mobile switch board 29 is installed, by sliding device 30, the sealing trolley 31 of leading, by the master control cabinet control lining carriage 4 that is installed in frame 5 tops or bottom on the running gear frame 23.The frequency of master control cabinet control motorized cart motor 19 changes lining carriage 4 speeds of travel; By the lead limit switch at grooved chain guide two ends about in the of 66, realize break-in; Motorized cart motor 19 has braking function, makes lining carriage 4 be parked in any position as required.Motorized cart frame rear portion is provided with directive wheel 32, the walking on the grooved chain guide 66 that coexists of directive wheel 32 and pin gear 26.
As shown in figure 10, shaped device frame 33 1 sides of the present invention are installed motor 34, by key sprocket wheel 36 are housed on the output shaft, and chain drive drives to drum shaft 37 to sprocket wheel 36 through one-level, drive cylinder 38 and rotate, and cylinder is fixed on the shaped device frame 33 by bearing support 39.Shaped device frame 33 opposite sides are installed motor 40 and reductor 41, by key sprocket wheel 43 are housed on the output shaft, and chain drive drives to hinge cage axle 44 to sprocket wheel through one-level, drives hinge cage 45 and rotates, and hinge cage 45 is fixed on the shaped device frame 33 by bearing support 46.Hinge cage 45 bottoms and cylinder 38 bottoms are maintained at the same horizontal plane.Vibrating motor 47 is installed at shaped device frame 33 middle parts.
Shown in Fig. 3～4, running wheel group 2 structures of the present invention are as follows, motor 48 and reductor 49 are installed on the vehicle wheel frame 52, terminal output shaft 50 is fixed on vehicle wheel frame 52 by high pin bearing 51, by key sprocket wheel 54 is housed on the output shaft, chain drive drives to axletree 55 to sprocket wheel 54 through one-level, drives the complete machine walking.Electrical control system can be controlled the speed of travel.
Shown in Fig. 7～9 and Figure 13～15, frame 5 structures of the present invention are as follows, straight frame 63 and two ends angle module 64 are formed by tilting, the straight frame 63 that tilts is assembled by a plurality of straight frame modules, at the inboard welded rails frame 65 of straight frame 63 underbeams that tilts, dolly grooved chain guide 66 is fixed by bolts on the rail bracket 65.Angle module inboard, upper end is welded to connect plate 67, and this a part of guide rail bracket is two special-shaped junction plates 68, is fixed on the junction plate 67 by bolt, nut, sleeve, and 66 joint welding of dolly grooved chain guide are on sketch plate.Angle module inboard, lower end is welded to connect plate 69, and track is two special-shaped junction plates 70, is fixed on the junction plate 69 by bolt, nut, sleeve.
By changing two ends angle module and increasing and decreasing the slope lining cutting that straight frame module can satisfy different lengths of grade and different sloping ratios, change assembling form, can be used for the lining cutting plane.Therefore, this kind concrete lining machine can satisfy 30 meters of slope length or plane width with interior concrete lining requirement.
Claims (7)
1, a kind of electronic stream tube concrete lining machine, comprise that upper and lower side has the frame and the rack-mounted lining carriage of walking mechanism respectively, the walking mechanism of at least one end cooperates with guide rail, walking mechanism and lining carriage are by Motor Drive, it is characterized in that: frame comprises the connector at main straight frame and its two ends, and connector is straight frame or the upper end is curved down or the upper end is curved down bent angle module.
2, motorized pulleys concrete lining machine according to claim 1 is characterized in that: the master control cabinet is housed on the frame, and there is sliding device and the sealing trolley of leading frame upper end, and the link tester on the lining carriage is crossed the sealing trolley and slided and leads device and be connected with the master control cabinet.
3, motorized pulleys concrete lining machine according to claim 1 and 2 is characterized in that: have on the described lining carriage by motor-operated pin gear, corresponding grooved chain track is housed on the frame.
4, motorized pulleys concrete lining machine according to claim 1 and 2 is characterized in that: gathering sill is installed on the frame, the directive wheel that cooperates with gathering sill is housed on the lining carriage.
5, motorized pulleys concrete lining machine according to claim 1 and 2 is characterized in that: described lining carriage comprises mechanism voluntarily and the lining cutting mechanism that is installed on the vehicle frame, and its lining cutting mechanism is connected with vehicle frame by elastic coupler.
6, motorized pulleys concrete lining machine according to claim 1 and 2, it is characterized in that: the two ends of frame are connected with walking mechanism by lift adjustment mechanism.
7, motorized pulleys concrete lining machine according to claim 6, it is characterized in that: described lift adjustment mechanism comprises the junction plate that is connected with frame, last connecting cylinder is fixed on the junction plate, following connecting cylinder is placed in the connecting cylinder, is fixed in the connecting cylinder, the lifting screw of handwheel is housed cooperates with nut on the following connecting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100360643A CN1317471C (en) | 2004-11-05 | 2004-11-05 | Electric-cylinder concrete lining apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2004100360643A CN1317471C (en) | 2004-11-05 | 2004-11-05 | Electric-cylinder concrete lining apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1614180A CN1614180A (en) | 2005-05-11 |
| CN1317471C true CN1317471C (en) | 2007-05-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100360643A Expired - Fee Related CN1317471C (en) | 2004-11-05 | 2004-11-05 | Electric-cylinder concrete lining apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1317471C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104196029B (en) * | 2014-09-15 | 2016-08-17 | 黄河勘测规划设计有限公司 | Large hydraulic engineering S-shaped overfull dam surface former |
| CN107476259B (en) * | 2017-08-29 | 2019-04-05 | 黄曰祥 | Large hydraulic engineering S-shaped overfull dam surface former |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0069050A1 (en) * | 1981-06-26 | 1983-01-05 | MANNESMANN Aktiengesellschaft | Labour facilitating device for conveying building materials to a working site from a higher position to a lower position or in reverse |
| CN2039727U (en) * | 1988-11-22 | 1989-06-21 | 水电部郑州机械设计研究所 | Concrete lining machine for single-slope ditch |
| CN1217411A (en) * | 1998-11-10 | 1999-05-26 | 万剑啸 | Two-dimension suspension scaffold |
| CN2491484Y (en) * | 2001-08-01 | 2002-05-15 | 王整风 | Automatic vibrated concrete lining machine for trapezoidal channel |
| JP2003003795A (en) * | 2001-06-27 | 2003-01-08 | Sato Kogyo Co Ltd | Tunnel lining concrete compacting apparatus, and compacting method using the same |
| CN2732903Y (en) * | 2004-11-05 | 2005-10-12 | 耿福明 | Electric drum concrete lining machine |
-
2004
- 2004-11-05 CN CNB2004100360643A patent/CN1317471C/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0069050A1 (en) * | 1981-06-26 | 1983-01-05 | MANNESMANN Aktiengesellschaft | Labour facilitating device for conveying building materials to a working site from a higher position to a lower position or in reverse |
| CN2039727U (en) * | 1988-11-22 | 1989-06-21 | 水电部郑州机械设计研究所 | Concrete lining machine for single-slope ditch |
| CN1217411A (en) * | 1998-11-10 | 1999-05-26 | 万剑啸 | Two-dimension suspension scaffold |
| JP2003003795A (en) * | 2001-06-27 | 2003-01-08 | Sato Kogyo Co Ltd | Tunnel lining concrete compacting apparatus, and compacting method using the same |
| CN2491484Y (en) * | 2001-08-01 | 2002-05-15 | 王整风 | Automatic vibrated concrete lining machine for trapezoidal channel |
| CN2732903Y (en) * | 2004-11-05 | 2005-10-12 | 耿福明 | Electric drum concrete lining machine |
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| Publication number | Publication date |
|---|---|
| CN1614180A (en) | 2005-05-11 |
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Granted publication date: 20070523 Termination date: 20111105 |