CN1317307C - Method for preparing high water adsorbing resin by sun light radiation polymerization - Google Patents

Method for preparing high water adsorbing resin by sun light radiation polymerization Download PDF

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CN1317307C
CN1317307C CNB2005100116634A CN200510011663A CN1317307C CN 1317307 C CN1317307 C CN 1317307C CN B2005100116634 A CNB2005100116634 A CN B2005100116634A CN 200510011663 A CN200510011663 A CN 200510011663A CN 1317307 C CN1317307 C CN 1317307C
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acrylate
sunlight
additive
polymerization
water absorption
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CN1693313A (en
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阮维青
王晓工
黄毓礼
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Tsinghua University
Beijing University of Chemical Technology
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Tsinghua University
Beijing University of Chemical Technology
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Abstract

The present invention relates to a method for preparing water absorption resin by sunlight radiation polymerization, which belongs to the preparation field of macromolecule materials. Raw materials such as polymerization monomer, a sunlight initiation agent, a crosslinking agent, and an additive agent with the modified resin performance are added in according to a certain mass ratio, and are uniformly mixed so that a pre-polymer solution is obtained; the pre-polymer solution is positioned and irradiated under sunlight and is exposed for 1 to 120 minutes so that transparent polymer gel is obtained; the gel is cut and is dried so that high water absorption resin is obtained. The polymerization monomer, the sunlight initiation agent, the crosslinking agent, and the additive agent with the modified resin performance are different from previous raw materials and are adopted in the present invention, and the present invention uses sunlight, is carried out at a normal temperature, has the advantages of simple process, easy control and high production efficiency, is continuously produced, has no three-waste pollution, and is a green chemical synthetic method with low cost, high efficiency and no pollution. The synthetic high water absorption resin has more than hundreds to thousands of times of water absorption rate, and is used for the field of agriculture, forestry, medical treatment sanitary, building materials, packaging, etc.

Description

Method for preparing high water absorption resin by solar radiation polymerization
Technical Field
A method for preparing high water absorption resin by sunlight radiation polymerization belongs to the field of high polymer material preparation.
Background
The high water absorption resin is a low-density cross-linked high molecular polymer as a special functional high molecular material. It can absorb water several hundred times or even thousands times its own weight and has high water retentivity. It is different from common natural water-absorbing materials, such as sponge, silica gel, cotton or toilet paper, and has only small water absorption and water retention. The super absorbent resin has high water absorption and water retention property, so that the super absorbent resin can completely replace the natural materials and is widely applied to the fields of soil improvement, desert greening, afforestation, medical treatment and public health, food, building materials, packaging and other industries in recent years.
A series of high water-absorbing resins synthesized by using acrylic acid and acrylate as main raw materials have the characteristics of high water absorption speed, high water absorption, good water retention, easiness in synthesis, difficulty in mildew, low production cost and the like. Conventional polymerization methods include bulk polymerization, solution polymerization, reverse suspension polymerization, and the like, and are thermal polymerization methods due to the use of a thermal decomposition type initiator.
Superabsorbent resins are produced in the sixties of this century as a functional polymer material. The study of starch grafted acrylonitrile was first conducted in 1966 by northern institute of agriculture, U.S. department of agriculture, g.f. fanta et al, and the study of water-absorbent polymers was started from this time. The sanyo chemical company of japan sells a super absorbent resin synthesized from starch and acrylic acid for the first time in 1978 in the world. Thereafter, the following Japanese Rika Chemical company, in General Mill Chemical Co., U.S. in the field of gain Processing Co., has proposed a number of improvements in the manufacture of superabsorbent resins by grafting acrylonitrile to starch. In the 80 s, a great deal of research and development has been conducted on super absorbent resins, such as American colloid Co., Dow Chemical Comm., Nalco Chemical Co., National Starch Co., GrainProcessing Co., German BASF, Japanese Kao Co., catalytic Chemical industries, and Sanyo Chemical industries. At present, the leading position in this field is japan and the united states, and new products and research results are abundant.
In the patent aspect:
WO 2003043671A 1 synthesizes super absorbent resin by using acrylic acid monomer, N' -methylene bisacrylamide as a cross-linking agent, sorbitan and the like;
WO 2003092757A 1, WO 2001056625A 2 and US 2002035353A 1 prepare water-absorbent resins which take polyacrylic acid as a main raw material and are used as sanitary articles;
WO 2003076711A 1 prepares acrylic superabsorbent polymers to modify building surface coatings;
WO 2003045453A 1 uses acrylic acid as a main monomer to prepare a medical water-absorbing polymer;
JP 2002080305 a2 developed acrylic agricultural water-absorbing granules;
TW 399062B prepared a water-absorbing polymer of a glycidyl ether copolymer of an unsaturated carboxylic acid and an ethoxylated polyol;
FR 2818560A 1 prepares a water-absorbing material of acrylic acid, sodium acrylate and 2-methyl-2-sulfonic acrylamide terpolymer;
WO 2001000259 a1 produced reticulated water-absorbing polymers and fibers;
DE 10016041A 1 describes the preparation of Al-doped2(SO4)3The surface-crosslinked polyacrylic acid superabsorbent material of (1);
WO 2001047569A 1 produces multipurpose water-absorbing polymers containing acrylic acid.
The above patent technologies are all methods for preparing water-absorbing materials by thermal polymerization synthesis.
Solar radiation polymerization is a method of radiation polymerization. Radiation polymerization is the chain polymerization of monomer molecules initiated by radiation energy to form free radicals or ions, and available energy sources include sunlight, ultraviolet light, gamma rays, electron beams and the like, wherein sunlight is the most economical and clean energy source. The technology for synthesizing the super absorbent resin of the acrylic acid-acrylate copolymerization system by using a solar radiation polymerization method has not been reported in any patent or other documents.
Disclosure of Invention
The purpose of the invention is as follows: the direct synthesis of serial copolymer super absorbent resin with acrylic acid-acrylate as main monomer by utilizing sunlight as radiation source and photopolymerization process is one new technology. The synthesis of high water absorption resin by solar radiation method can be carried out in any area with sunshine, and is especially suitable for western area of China, where the area is wide, the terrain is high, the sunshine is sufficient, and the western area is dry and lack of water. The technology for synthesizing the high water-absorbent resin by the solar radiation method can not only fully utilize the sufficient sunlight in the west, but also solve the problem of insufficient water resources in the aspect of agriculture and forestry development, achieves two purposes at one stroke, benefits the nation and the people, and has great research and development significance.
The invention provides a method for preparing super absorbent resin by sunlight radiation polymerization.
A method for preparing high water absorption resin by sunlight radiation polymerization comprises the following preparation steps:
(1) preparing a prepolymerization solution, and uniformly mixing the reaction raw materials according to the following mass ratio to obtain the prepolymerization solution:
50-99 wt% of a polymerized monomer; 0.001-10 wt% of a solar initiator;
0.001-25 wt% of a crosslinking agent; an additive (0.01-50 wt%);
the sum of the mass percentages of the reaction raw materials is 100%;
the polymerized monomer is a mixture of acrylic acid and any one of the following three acrylates: potassium acrylate, sodium acrylate or ammonium acrylate in a mass ratio of (20: 1) to (1: 100);
the solar initiator is A:
1-65 wt% benzoin dimethyl ether
1-55 wt.% of alpha-hydroxycyclohexyl phenyl ketone
1-45 wt% bis (2, 6-methoxybenzoyl) -2, 4, 4-trimethylpentylphosphine oxide
1-55 wt% 2-methyl-1- [4- (methylthiophenyl) -2-morpholinoacetone ]
1-25 wt.% of alpha-hydroxy, alpha-phenylpropiophenone
1-55 wt.% of 1-hydroxycyclohexyl benzophenone
1-65 wt.% 2-hydroxy-2-methyl-1-phenylpropanone
Or B:
1-75 wt% benzoin dimethyl ether
1-55 wt.% of alpha-hydroxycyclohexyl phenyl ketone
1-45 wt% bis (2, 6-methoxybenzoyl) -2, 4, 4-trimethylpentylphosphine oxide
1-55 wt.% of bis (2, 4, 6-trimethylbenzoyl) -phenylphosphine oxide
1-25 wt.% of p- (. beta. -hydroxyethoxy) phenyl-2-hydroxy-2-methyl acetone
1-35 wt.% 2-hydroxy-2-methyl-1-phenylpropanone
1-65 wt.% of 1-hydroxycyclohexyl benzophenone
Either or both of them;
(2) placing the pre-polymerization solution obtained in the step (1) under solar radiation, and exposing for 1-120 minutes to obtain colorless and transparent polymer gel;
(3) and (3) cutting and drying the gel obtained in the step (2) to obtain the super absorbent resin.
The cross-linking agent is any one or more of N, N' -methylene bisacrylamide, hydroxyethyl acrylate, 2-hydroxypropyl acrylate, glycerol, diethylene glycol diacrylate, triethylene glycol diacrylate and tetraethylene glycol diacrylate.
The additives include monomeric and polymeric additives or mixtures thereof, with the aim of improving the resin properties.
The monomer additive comprises any one or more of maleic anhydride, acrylamide, N-hydroxymethyl acrylamide, acrylate, methacrylic acid, methyl methacrylate, p-styrene sulfonic acid and p-styrene sulfonate.
The polymer additive comprises any one or more of starch, cellulose, polyvinyl alcohol, polyacrylamide, chitin and chitosan.
The additive may also be a mixture of the above-mentioned monomer additives and the above-mentioned polymer additives.
The invention synthesizes various high water absorption resin products of acrylic acid-acrylate copolymer by one step directly from monomers through sunshine. The method has simple process, easy control and high production efficiency, can realize continuous production, basically has no energy consumption, and can be carried out at normal temperature; the method has the characteristics of high polymerization speed, high efficiency, normal-temperature reaction and the like, and greatly simplifies the polymerization process; sunlight exists in nature, so that the energy consumption of the polymerization method is zero, and energy is saved to the greatest extent; the polymerization method takes water as a solvent, has no three-waste pollution, is a green chemical synthesis method with low cost, high efficiency and no pollution, and opens up a new way for industrially producing the super absorbent resin. The water absorbing capacity of the synthesized super absorbent resin product can exceed 1000 times of the self weight, and the water absorbing capacity of the synthesized super absorbent resin product can exceed 100 times of the self weight, has strong absorbing capacity for blood and urine, and simultaneously has strong water and liquid retaining capacity under certain pressure. The product can be widely used in many fields such as soil modification, wind prevention and sand fixation, afforestation, medical and sanitary products, building materials and the like.
Drawings
FIG. 1 is a schematic diagram of a polymerization reaction route for preparing a super absorbent resin by a sunlight polymerization method.
Detailed Description
FIG. 1 is a schematic diagram of a polymerization route for preparing a super absorbent resin by a sunlight polymerization method.
Wherein,the acrylate is: any one of potassium acrylate, sodium acrylate or ammonium acrylate; addingThe agent is
One or more of the monomeric or polymeric additives or a mixture of monomeric and polymeric additives.
EXAMPLE 1 Synthesis of acrylic acid-potassium acrylate-series super absorbent resin
Taking 10g of acrylic acid monomer and 10g of potassium acrylate monomer, adding 1g of monomer additive (0.1 g of maleic anhydride, 0.2g of acrylamide, 0.1g of N-hydroxymethyl acrylamide, 0.1g of acrylate, 0.1g of methacrylic acid, 0.15g of methyl methacrylate, 0.15g of p-styrenesulfonic acid and 0.1g of styrene sulfonate), adding 2g of polymer additive (0.5 g of starch, 0.3g of cellulose, 0.5g of polyvinyl alcohol, 0.3g of polyacrylamide, 0.2g of chitin and 0.2g of chitosan), adding 0.15g of daylight initiator A, adding 0.1g of cross-linking agent N, N' -methylene bisacrylamide, and uniformly mixing the pre-polymerization solution for later use;
placing the pre-polymerization solution under the irradiation of sunlight for 1 minute to obtain colorless and transparent polymer gel;
cutting and drying the gel to obtain the super absorbent resin with the yield of more than 98 percent.
EXAMPLE 2 Synthesis of acrylic acid-sodium acrylate-series super absorbent resin
Taking 10g of acrylic acid monomer and 10g of sodium acrylate monomer, adding 1g of monomer additive (0.1 g of maleic anhydride, 0.2g of acrylamide, 0.1g of N-hydroxymethyl acrylamide, 0.1g of acrylate, 0.1g of methacrylic acid, 0.15g of methyl methacrylate, 0.15g of p-styrene sulfonic acid and 0.1g of styrene sulfonate), adding 2g of polymer additive (0.5 g of starch, 0.3g of cellulose, 0.5g of polyvinyl alcohol, 0.3g of polyacrylamide, 0.2g of chitin and 0.2g of chitosan), adding 0.15g of daylight initiator A, adding 0.1g of cross-linking agent N, N' -methylene bisacrylamide, and uniformly mixing the pre-polymerization solution for later use;
placing the pre-polymerization solution under the irradiation of sunlight, wherein the exposure time is 30 minutes, and obtaining colorless and transparent polymer gel;
cutting and drying the gel to obtain the super absorbent resin with the yield of more than 98 percent.
EXAMPLE 3 Synthesis of acrylic acid-ammonium acrylate-series super absorbent resin
Taking 10g of acrylic acid monomer and 10g of ammonium acrylate monomer, adding 1g of monomer additive (0.1 g of maleic anhydride, 0.2g of acrylamide, 0.1g of N-hydroxymethyl acrylamide, 0.1g of acrylate, 0.1g of methacrylic acid, 0.15g of methyl methacrylate, 0.15g of p-styrene sulfonic acid and 0.1g of styrene sulfonate), adding 2g of polymer additive (0.5 g of starch, 0.3g of cellulose, 0.5g of polyvinyl alcohol, 0.3g of polyacrylamide, 0.2g of chitin and 0.2g of chitosan), adding 0.15g of daylight initiator A, adding 0.1g of cross-linking agent N, N' -methylene bisacrylamide, and uniformly mixing the pre-polymerization solution for later use; placing the pre-polymerization solution under the irradiation of sunlight, wherein the exposure time is 120 minutes, and obtaining colorless and transparent polymer gel; cutting and drying the gel to obtain the super absorbent resin with the yield of more than 98 percent.
EXAMPLE 4 Synthesis of acrylic acid-sodium acrylate-series super absorbent resin
Taking 10g of acrylic acid monomer and 9.8g of sodium acrylate monomer, adding 0.03g of monomer additive (0.003 g of maleic anhydride, 0.003g of acrylamide, 0.003g of N-hydroxymethyl acrylamide, 0.003g of acrylate, 0.003g of methacrylic acid, 0.003g of methyl methacrylate, 0.006g of styrene sulfonic acid and 0.006g of styrene sulfonate), adding 0.02g of polymer additive (0.5 g of starch, 0.3g of cellulose, 0.5g of polyvinyl alcohol, 0.3g of polyacrylamide, 0.2g of chitin and 0.2g of chitosan), adding 0.1g of daylight initiator B, adding 0.05g of cross-linking agent N, N' -methylene bisacrylamide, and uniformly mixing the prepolymerization solution for later use;
placing the pre-polymerization solution under the irradiation of sunlight, wherein the exposure time is 60 minutes, and obtaining colorless and transparent polymer gel;
cutting and drying the gel to obtain the super absorbent resin with the yield of more than 98 percent.
EXAMPLE 5 Synthesis of acrylic acid-sodium acrylate-series super absorbent resin
Taking 10g of acrylic acid monomer and 10g of sodium acrylate monomer, adding 2g of monomer additive (0.08 g of maleic anhydride, 0.08g of acrylamide, 1.5g of N-hydroxymethyl acrylamide, 0.08g of acrylate, 0.08g of methacrylic acid, 0.08g of methyl methacrylate, 0.08g of p-styrene sulfonic acid and 0.02g of styrene sulfonate), adding 12g of polymer additive (10 g of starch, 0.4g of cellulose, 0.4g of polyvinyl alcohol, 0.4g of polyacrylamide, 0.4g of chitin and 0.4g of chitosan), adding 1g of daylight initiator B, adding 5g of crosslinking agent hydroxyethyl acrylate, and uniformly mixing the prepolymer solution for later use.
Placing the pre-polymerization solution under the irradiation of sunlight, wherein the exposure time is 90 minutes, and obtaining colorless and transparent polymer gel;
cutting and drying the gel to obtain the super absorbent resin with the yield of more than 98 percent.
Example 6: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of hydroxyethyl acrylate to give a superabsorbent resin with a yield of more than 98%.
Example 7: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was exchanged for 0.5g of 2-hydroxypropyl acrylate, in a yield of > 98%.
Example 8: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was exchanged for 1.5g of glycerol with a yield of more than 98%.
Example 9: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of diethylene glycol diacrylate to give a superabsorbent resin with a yield of more than 98%.
Example 10: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was replaced by 1g of triethylene glycol diacrylate to give a superabsorbent resin with a yield of more than 98%.
Example 11: in analogy to example 1, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of tetraethyleneglycol diacrylate to give a superabsorbent resin with a yield of more than 98%.
Example 12: in analogy to example 1, the daylight initiator A was replaced by 0.25g of daylight initiator B to give a superabsorbent resin with a yield of more than 98%;
example 13: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of hydroxyethyl acrylate to give a superabsorbent resin with a yield of more than 98%.
Example 14: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was changed to 0.5g to 2-hydroxypropyl acrylate to give a superabsorbent resin with a yield of more than 98%.
Example 15: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was changed to 1.5g of glycerol to give a superabsorbent resin with a yield of more than 98%
Example 16: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of diethylene glycol diacrylate to give a superabsorbent resin with a yield of more than 98%.
Example 17: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was replaced by 1g of triethylene glycol diacrylate to give a superabsorbent resin with a yield of more than 98%.
Example 18: in analogy to example 12, the crosslinker N, N' -methylenebisacrylamide was replaced by 0.5g of tetraethyleneglycol diacrylate to give a superabsorbent resin with a yield of more than 98%.

Claims (1)

1. A method for preparing high water absorption resin by sunlight radiation polymerization is characterized by comprising the following preparation steps:
(1) preparing a prepolymerization solution, and uniformly mixing the reaction raw materials according to the following mass ratio to obtain the prepolymerization solution:
50-99 wt% of polymerized monomer, 0.001-10 wt% of solar initiator,
0.001-25 wt% of cross-linking agent and 0.01-50 wt% of additive;
the sum of the mass percentages of the reaction raw materials is 100%;
the polymerized monomer is a mixture of acrylic acid and any one of the following three acrylates: potassium acrylate, sodium acrylate or ammonium acrylate in a mass ratio of (20: 1) to (1: 100);
the solar initiator is A:
1-65 wt% benzoin dimethyl ether
1-55 wt.% of alpha-hydroxycyclohexyl phenyl ketone
1-45 wt% bis (2, 6-methoxybenzoyl) -2, 4, 4-trimethylpentylphosphine oxide
1-55 wt% 2-methyl-1- [4- (methylthiophenyl) -2-morpholinoacetone ]
1-25 wt.% of alpha-hydroxy, alpha-phenylpropiophenone
1-55 wt.% of 1-hydroxycyclohexyl benzophenone
1-65 wt.% 2-hydroxy-2-methyl-1-phenylpropanone
Or B:
1-75 wt% benzoin dimethyl ether
1-55 wt.% of alpha-hydroxycyclohexyl phenyl ketone
1-45 wt% bis (2, 6-methoxybenzoyl) -2, 4, 4-trimethylpentylphosphine oxide
1-55 wt.% of bis (2, 4, 6-trimethylbenzoyl) -phenylphosphine oxide
1-25 wt.% of p- (. beta. -hydroxyethoxy) phenyl-2-hydroxy-2-methyl acetone
1-35 wt.% 2-hydroxy-2-methyl-1-phenylpropanone
1-65 wt.% of 1-hydroxycyclohexyl benzophenone
Either or both of them;
the cross-linking agent is any one or more of N, N' -methylene bisacrylamide, hydroxyethyl acrylate, 2-hydroxypropyl acrylate, glycerol, diethylene glycol diacrylate, triethylene glycol diacrylate and tetraethylene glycol diacrylate;
the additive is a monomer additive or a polymer additive or a mixture thereof; the monomer additive comprises any one or more of maleic anhydride, acrylamide, N-hydroxymethyl acrylamide, acrylate, methacrylic acid, methyl methacrylate, p-styrene sulfonic acid and p-styrene sulfonate; the polymer additive comprises any one or more of starch, cellulose, polyvinyl alcohol, polyacrylamide, chitin and chitosan;
(2) placing the pre-polymerization solution obtained in the step (1) under solar radiation, and exposing for 1-120 minutes to obtain colorless and transparent polymer gel;
(3) and (3) cutting and drying the gel obtained in the step (2) to obtain the super absorbent resin.
CNB2005100116634A 2005-04-29 2005-04-29 Method for preparing high water adsorbing resin by sun light radiation polymerization Expired - Fee Related CN1317307C (en)

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CN101168580B (en) * 2006-10-27 2012-09-26 台湾塑胶工业股份有限公司 Method for producing high water absorption resin
CN101589066B (en) * 2007-01-24 2013-07-03 株式会社日本触媒 Particulate water-absorbent polymer and process for production thereof
CN101709103B (en) * 2009-10-23 2011-06-15 北京化工大学 Method for preparing photoresponse hydrogel containing azo monomer by utilizing light sources with different wavelengths
CN101824124A (en) * 2010-04-20 2010-09-08 常州杰森化工材料科技有限公司 Preparation method of photoresponse hydrogel containing azo monomers
CN115160503A (en) * 2022-08-09 2022-10-11 安徽广谱新材料有限公司 Long-acting water-absorbing polymer resin ball and preparation method thereof

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WO2001047569A1 (en) * 1999-12-28 2001-07-05 Kimberly-Clark Worldwide, Inc. Superabsorbent polymers
JP2002080305A (en) * 2000-09-06 2002-03-19 Chisso Corp Agrochemical particle and method for producing the same, and coated agrochemical granule
CN1359974A (en) * 2001-12-29 2002-07-24 中国科学院长春应用化学研究所 Process for preparing high-hydroscopicity composite resin for agricultural purpose
WO2003092757A1 (en) * 2002-05-01 2003-11-13 Basf Aktiengesellschaft Plasticized superabsorbent polymer sheets and use thereof in hygienic articles

Patent Citations (5)

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CN1165152A (en) * 1997-04-22 1997-11-19 梅秀泉 Polyacrylate type high water absorption resin
WO2001047569A1 (en) * 1999-12-28 2001-07-05 Kimberly-Clark Worldwide, Inc. Superabsorbent polymers
JP2002080305A (en) * 2000-09-06 2002-03-19 Chisso Corp Agrochemical particle and method for producing the same, and coated agrochemical granule
CN1359974A (en) * 2001-12-29 2002-07-24 中国科学院长春应用化学研究所 Process for preparing high-hydroscopicity composite resin for agricultural purpose
WO2003092757A1 (en) * 2002-05-01 2003-11-13 Basf Aktiengesellschaft Plasticized superabsorbent polymer sheets and use thereof in hygienic articles

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