CN1314373C - Dental Floos - Google Patents

Dental Floos Download PDF

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Publication number
CN1314373C
CN1314373C CNB971804702A CN97180470A CN1314373C CN 1314373 C CN1314373 C CN 1314373C CN B971804702 A CNB971804702 A CN B971804702A CN 97180470 A CN97180470 A CN 97180470A CN 1314373 C CN1314373 C CN 1314373C
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China
Prior art keywords
dental floss
additive
core
polymer
long filament
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CN1239875A (en
Inventor
C·W·恰格
E·H·帕克
B·卡斯蒂洛
M·M·特瑟格
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Gillette Canada Inc
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Gillette Canada Inc
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K8/00Cosmetics or similar toiletry preparations
    • A61K8/02Cosmetics or similar toiletry preparations characterised by special physical form
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61CDENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
    • A61C15/00Devices for cleaning between the teeth
    • A61C15/04Dental floss; Floss holders
    • A61C15/041Dental floss
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61QSPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
    • A61Q11/00Preparations for care of the teeth, of the oral cavity or of dentures; Dentifrices, e.g. toothpastes; Mouth rinses
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/28Formation of filaments, threads, or the like while mixing different spinning solutions or melts during the spinning operation; Spinnerette packs therefor
    • D01D5/30Conjugate filaments; Spinnerette packs therefor
    • D01D5/34Core-skin structure; Spinnerette packs therefor
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/06Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyolefin as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/12Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Textile Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Animal Behavior & Ethology (AREA)
  • Epidemiology (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Birds (AREA)
  • Dentistry (AREA)
  • Mechanical Engineering (AREA)
  • Multicomponent Fibers (AREA)
  • Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
  • Medicinal Preparation (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Dental Preparations (AREA)

Abstract

Improved dental flosses include two or more components selected to provide desired properties to the floss. The improved flosses may comprise one or a plurality of multicomponent filaments, each filament including an inner core selected to provide strength to the floss, and an outer layer selected to provide a desired surface property. The improved flosses also may comprise one or a plurality of core filaments embedded in a single body sheath. The filament component provides desirable physical properties to the floss, such as tensile strength, while a floss body sheath component provides desirable surface properties.

Description

Dental floss
The method that squeezes out that generally speaking the present invention relates to the long filament field and produce this long filament particularly relates to multicomponent flossing filament material and production method thereof.
Owing to, can cause the damage and the pathological changes of tooth in dental plaque and/or the sunken bacterial action that is clipped in the food particle generation between teeth space that around teeth forms.The food particle of removing dental plaque and sunken folder can reduce the generation of dental caries, gingivitis and halitosis, and has generally improved oral hygiene.Traditional process of brushing teeth has found to be not enough to remove all sunken folder food particle and dental plaque.Therefore, in order to replenish the effect of brushing teeth, can use dental floss and tooth band.
The dental floss of brush and fine rule form usually comprises such as additives such as flavoring agent or colorants.These flavoring agents are normally used by the surface that additive is coated to dental floss.
Improved dental floss is made up of many two or more long filaments in order to selected component that the dental floss desired properties is provided that comprise.For example, these long filaments can comprise a selected inner core, are used for providing intensity to dental floss, with a selected skin, be used to provide required surface property, as smoothness, flexibility or abrasiveness, perhaps transmission/release flavoring agent, medicine or other chemical compounds.Produce dental floss with two or more different components and can give this dental floss with the characteristic (for example, good tensile strength and smoothness) of each required component, this can not obtain from one-component.
Be referred to as the multicomponent dental floss of " Hai Yidao ", its embodiment comprises one or more long filament inner cores (" island "), and it can provide the attach structure that comprises required tensile strength integrity.These inner core embedding energies provide required surface property to dental floss, such as smoothness, flexibility or have more in the single dental floss body/outer continous cortex (" sea ") on surface of wearability.For offering the required surface property of dental floss, also can use isolating cortex around the dental floss body.
The present invention's feature on the other hand is improved multicomponent dental floss, and wherein one or more components comprise additive, for example colorant, essence, flavoring agent or active component, and they can discharge from dental floss.It can be water miscible containing components of additives, so that additive can come from dental floss in use in molten leaching, perhaps dental floss also can discharge these additives along with expansion.Additive can microencapsulated form be supplied with, and perhaps adsorbs or absorbs in the another kind of additive, for example granular filler.Additive also can offer charged microsphere described in No. the 5300290th, United States Patent (USP), its disclosure is incorporated herein by reference.
More advantageously, can in the production process of long filament, additive be mixed in the dental floss of the present invention, rather than in isolating coating step, add these additives subsequently.So not only reduce production link, and reduced the amount of desired additives.
Improved dental floss of the present invention can make in order to the below method: a multicomponent die head is crossed in two or more polymer coextrusion, formed a large amount of multicomponent filaments; These long filaments are handled, formed the multifilament that is suitable for use as dental floss.
The method of preparation " Hai Yidao " comprises crosses a multicomponent die head-slit arrangement with two or more polymer coextrusion, to form the long filament that embeds intravital one or more components of another component.More particularly, have the inner core of different material and one or more long filaments of exodermis, crossed a die head that has a plurality of isolating small diameter bore by coextrusion simultaneously.Immediately these long filaments were suppressed a slit then, and long filament cortex material is fused in the successive dental floss body, and the core long filament just was embedded in the continuous dental floss body.
In addition, the present invention has also disclosed by dental floss of the present invention is inserted in the teeth space and has removed for example method of people's tooth scum silica frost, and the dental floss that has pearlescent appearance.
Other features and advantages of the present invention can obviously be found out from the accompanying drawing of following detailed description:
Fig. 1 and Fig. 1 a are respectively the production line sketches of making the dental floss of coextrusion according to the embodiment of multifibres of the present invention and " Hai Yidao ".
Fig. 2 is the cross-sectional view of spinning head that is used for producing the dental floss of multicomponent of the present invention, coextrusion.
Fig. 2 a has shown the die head-slit arrangement of production " Hai Yidao " embodiment.
Fig. 3-3d is the radial cross-section figure with multicomponent coextrusion long filament of various cross sections.
Fig. 4-4b be respectively according to one embodiment of the invention SANYE one-component long filament, have the SANYE multicomponent filaments of skin/core cross section and have the cross-sectional view of the SANYE multicomponent filaments of most advanced and sophisticated cross section.
Fig. 5-5e is the cross-sectional view with the various dental floss embodiments that embed the intravital long filament of dental floss.
Fig. 6-6a is the electron micrograph with dental floss of a plurality of bi-components, skin-core long filament.
Fig. 7 is the electron micrograph that contains the long filament of kaolin particle in its skin component.
Before this multicomponent dental floss and extrusion method thereof are described, need understand the present invention and be not limited at described particular or extrusion method.These dental floss components and method certainly change various.Will also be understood that vocabulary of terms used herein only is in order to describe rather than in order to limit the purpose of specific implementations.On the contrary, scope of the present invention is only determined by appending claims.
Must be noted that employed singulative " a ", " an " and " the " comprise the meaning of plural number in this description and appending claims, unless clearly explanation is arranged in the literary composition in addition.Therefore, for example, " a polymer " (polymer) comprises different mixture of polymers.
Unless definition is arranged in the literary composition in addition, employed all scientific and technical terms of this paper have the identical implication that the affiliated those of ordinary skill in field of the present invention is known together.Though can be used for enforcement of the present invention or test with those methods and material similar or that equate described herein, now described is preferable methods and material.All mentioned publications of this paper all are incorporated herein by reference.
Definition
" multicomponent " is meant that long filament has two or more components, and the material that each component by different materials, preferably has a different physical characteristics is formed; " coextrusion " is meant to have at least two kinds of components to exist with the form of isolating in fact phase, and tangible interface is arranged between them, rather than at the same time but mix mutually after extruding respectively.Long filament is preferably made with the method that is referred to as " coextrusion " in this area, but terminology used here " multicomponent coextrusion " has comprised the filament with structure made from the method beyond the coetrusion as herein described.Terminology used here " dental floss " comprises dental floss, tooth band and similar articles.
In first embodiment of the present invention, dental floss comprises a plurality of multicomponent filaments, and the multiple component of each filament brings required physical property all can for long filament and even dental floss.Some preferred long filaments comprise softness, smooth or the crust of abrasive power is arranged, and are used for improving easy insertion, comfort and the cleaning power of dental floss respectively.Long filament also has an inner core, is used to provide except that obtaining from independent skin material, and the physical property that other are required, such as higher tensile strength and resilience, and/or as the carrier such as additives such as flavoring agent, spice and medicines.These long filaments can/or cannot give the dental floss bulking capacity, as in U.S. Patent application the 08/467th, 814 and 08/471, No. 636 disclosed like that.
When skin is to be used to provide flexibility, so that dental floss is when being easy to insert the teeth space of user, preferred polymer comprises TPE (thermoplastic elastomer (TPE)), for example poly-(ether-amide) block copolymer, such as can obtain with trade name PEBAX  from ELF Atochem company those, polyester elastomer, those as obtaining with trade name HYTREL  from DUPONT company, and styrene-butene block copolymer, those as obtaining with trade name KRATON  from Shell company; EVA (ethylene vinyl acetate); Ethylene-propylene copolymer; Low MFI polypropylene and composition thereof; And with any other elastomer of bulking agent (as maleic anhydride, acrylic acid and ice (glacidal) methacrylate (GMA)) modification.All these materials all are as known in the art.More particularly, outer available following material preparation: PEBAX 2533; The PEBAX of modification, for example PEBAX 2533 or PEBAX 3533 add the fatty acid amide wax of 1-10% (being preferably 3%), to increase smoothness; Or with 1-20%, be preferably the PEBAX 2533 of functionalized styrene-ethylene-butylene-styrene (SEBS) block copolymer (for example, the grafted KRATON) modification of 2-10%, to improve flexibility.The hardness range of outer material is Shore A 00-80.
When skin is to be used to provide smoothness, so that dental floss is when being easy to insert the teeth space of user, preferred polymer comprises polyethylene, the fluoropolymer that melting is extruded (Kynoar (PVDF) for example, and fluorinated ethylene-propylene copolymer), contain particulate polymer of polytetrafluoroethylene (PTFE) and/or silicone oil, the admixture of PVDF and PTFE copolymer, those that can obtain with trade name THV  from 3M company for example, the lubricious polymeric thing that melting is extruded (for example, polyoxyethylene, as buying with trade name Polyox  from Union Carbide company, the perhaps triblock copolymer of poly(ethylene oxide) and poly(propylene oxide), as obtaining with trade name Pluronic  from BASF AG those), and the lubricious polymeric thing alloy extruded of melting (for example, the polymer Lubriloy  that can obtain from the LNP engineering plastics).Also can use and have the particulate PEBAX of 10%PTFE.
If comprise grinding agent in order to improve cleaning power in skin, then preferred abrasive material/polymer conjugates comprises the nylon that contains the particulate compatible admixture of Kaolin, calcium carbonate, zinc oxide, silicon dioxide, PTFE granule or these.If desired, can one or more additives be absorbed or be adsorbed on the surface of abrasive grains by forced air drying, spray drying, fluid bed operation or other suitable methods well known in the art.The coefficient of friction of the outer surface of preferred described dental floss is about 0.09 to about 0.3.
In above-mentioned all situations, wherein a kind of polymer is preferably the enhancing polymer, as nylon, polyester or polypropylene, to give dental floss tensile strength and/or rigidity.The hardness of this enhancing polymer is Shore D 15-80.Preferred its extension at break of dental floss is about 300% to about 1500%.
Preferred gained dental floss contains 72 to 288 threads, and its total denier is about 400 to about 3000.More preferred dental floss comprises 144 threads, and its total denier is about 500 to about 1000.The preferred tensile strength of long filament is 3-6 gram/dawn (gpd), and fracture strength is 2 to 5 kilograms, and preferred minimum fracture strength is 2.5 kilograms.
Skin-core apparatus according to long filament of the present invention can have any suitable cross section, is preferably symmetric skin/core cross section (Fig. 3 b) or eccentric sheath-core cross section.Long filament also can have a hollow cheese cross section (Fig. 3 c), and if desired, this hollow core can be packed into such as additives such as flavoring agent, colorant or active component.As selection, it can be (Fig. 3) that is arranged side by side, or is a cheese cross section (Fig. 3 d).
In addition, preferred dental floss comprises the plurality of threads of " leafy " cross section that has as shown in Figure 4.Preferred long filament comprises 3 to 8 " leaf "; Shown in Fig. 4-4b, a suitable long filament has 3 " leaves ".Long filament preferably made by pushing a die head with suitable " leafy " cross section.
These long filaments can be multicomponents, also can be one pack systems.If be the former, then it can have skin-core (Fig. 4 a), Bao Duan (Fig. 4 b) or other suitable cross sections.Include but not limited to polyester, polypropylene and nylon in order to the suitable polymers that forms leafy long filament.If desired, in multicomponent filaments, can select for use polymer to make dental floss to expand.
In another embodiment preferred of the present invention, a plurality of single component filaments are embedded in second component of a coextrusion, shown in Fig. 5,5b, 5c.This second component form " sea "-dental floss main body-it is round long filament " island ".
As the core material of first preferred embodiment, the component materials of long filament can provide the higher desired physical properties that obtains than with the second independent component, as higher tensile strength and resilience.The surface that dental floss body material can provide soft, smooth or grind, what be used for improving dental floss respectively is easy to the property inserted, comfort level and cleaning power.Arbitrary component can both be as the carrier such as additives such as flavoring agent, spice or medicines.Like this, all give each long filament of dental floss the same mode of required performance of taking with each component in first embodiment, each component of dental floss is all to the dental floss required performance of taking.
The embodiment of " Hai Yidao " hereto, preferred core long filament comprises polyamide (for example nylon 6 or nylon 6-6), and its molecular weight is about 13000 to about 25000, and tensile strength is equal to, or greater than about 4 gram/dawn.Be embedded in the intravital Tynex conjugate of PEBAX  and provide acceptable performance to dental floss.The example of desired performance comprises: 15 to 50 Shore D hardness, fracture tensile strength is about 2500 to about 8000psi, is 70 to 94mg/1000 to change with the wear resistence of Taber wear testing (H18 wheel) mensuration.Dental floss in the present embodiment shows that also its extension at break is the 300-1500% of original length, at the elastic modelling quantity on the stress/strain curves between 300 to 13000psi.
In this embodiment preferred, Fig. 5 and 5b have shown that the main body component of dental floss is entirely round each long filament.But, it is that a large amount of long filaments contacts with other long filaments that this dental floss also may be made in, thereby forms a branch ofly, and this bundle is covered by second component, shown in Fig. 5 c.
Although in " Hai Yidao " embodiment, expection characteristic according to dental floss, can obtain the ratio of a plurality of first components and second component, generally be preferably have more than 50% in the dental floss transverse cross-sectional area be long filament first, enhancement component, comparatively preferred ratio is that 30% cross-sectional area is arranged is dental floss main body component, and 70% is the long filament component.By the quantity of change long filament and/or the cross-sectional area of each long filament, can obtain the certain ratio of main body component and long filament component.In addition, preferred ratio can change according to the intensity of island material: the tensile strength of the long filament of each embedding is high more, and the quantity of giving the required long filament material of the desired tensile strength of dental floss is few more.By changing the pressure of each component the time, can change the final ratio of core component and skin component by spinning head (as described below).The long filament of any number all is possible, must be enough to hold all long filaments as long as dental floss " sea " is big.The preferred long filament number that embeds is 1 to 49, and more preferably about 30 to about 50, most preferably is 34 threads, be arranged in 11,12 and 11 long filaments of three biasings in " sea " of another component capable in.Fig. 5 has shown the enlarged drawing of the dental floss with roughly rectangular or flat elliptic cross section, and it has the long filament " island " of 34 first components.As shown in Figure 5, these long filaments are preferably biasing, rather than be located immediately at each other above or below, purpose is to improve anti tear power.Find also that simultaneously during 15,16 and 15 long filaments that 46 core long filaments are arranged in biasing were capable, such arrangement can bring required characteristic to dental floss.The total denier of preferred dental floss is about 500 to about 1500.
The hardness of the present embodiment can be strengthened by the ratio that improves long filament component and main body component.Maximum hardness can reach with the embodiment shown in Fig. 5 a and the 5d, in this scheme, is surrounded by the main body component layers by the solid core that the long filament component is made.
Fig. 5 b has shown the embodiment of ring shaped cross-section.In Fig. 5 and 5b, second component has formed the whole outer surface of dental floss.This even outer surface makes this embodiment can resist the separation of " tearing "-long filament-sometimes better this type of situation takes place in a plurality of multicomponent filaments embodiments in the process of picking one's teeth.
Fig. 5 e has shown a variant of " Hai Yidao " of the present invention embodiment.This embodiment has a crust round main body cortex (or " sea " material), and its SMIS long filament embeds in the body shell.In " Hai Yidao " embodiment, if with too soft material as " sea ", then dental floss just may be out of shape in processing and use, makes user lose facility of the present invention.The selection of crust material should have better treatment characteristic (for example harder) than " sea " material, with processing and the use that improves dental floss, gives the surface property of dental floss expectation simultaneously, for example the high smooth performance.Like this, the present embodiment has the reinforcing component of core long filament, and this component provides flexibility for the dental floss in " sea ", and the emollient component in crust.What this crust preferably accounted for the dental floss cross section gross area is no more than about 10%.
Described preferred embodiment can be mixed with and comprise one or more additives such as colorant, essence or active component in one or more components of dental floss.One or more components can contain such as following additive: chlorhexidine (or its salt), sodium fluoride, flavoring agent (as the Polyiff  of international flavoring agent and essence corporation), essence, tooth desensitizers, brightener for tooth or be suitable for being used in other additives in the dental floss.The thermoplastic that is used to carry additive will be determined that those of ordinary skill in the art is easy to this differentiate by used additive.The suitable core polymer that is used to carry additive comprises nylon, polyester, polypropylene, ethylene vinyl acetate (EVA), polyvinyl alcohol, polyethylene or the like.This internal layer or outer layer copolymer can be water miscible, make additive molten leaching to come from polymer.In addition, for a plurality of multicomponent filaments embodiments, additive also can discharge along with the expansion of gained dental floss.
If desired, additive can encapsulated form add.Encapsulated for additive, can solar heat protection or anti-steam, it can pass through any routine techniques, is accomplished as spray drying, drum-type drying or solvent evaporation.Described in No. the 5300290th, United States Patent (USP), additive also can offer charged microsphere.
When using transparent relatively skin material, dental floss can be painted with pigment, to obtain dyeing or pigmented product.Preferred pigment is pearlescent pigment.These pearlescent pigments can be added in (in core/leather structure) or marine (in island/sea structure) in the skin.Alternatively, become opaque, can add a small amount of Chinese white, as titanium dioxide (TiO in order to make clearly skin or sea 2).
Pearlescent pigment often is colored as red, blue, green or white.Preferred pearlescent pigment comprises the nuclear Muscovitum, as the Mearlin of Mearl company (Engelhard), or No. the 100001295th, the Hanna of M.A.Hanna company or No. 100001157 colorant.The granular size of these pigment is about 1 to 15 micron (being preferably about 1 to 10 micron).These pigment generally are added in core or sea layer, and concentration is about 6-8% weight.When using titanium dioxide, their loading concentration is about 0.5-4%.Alternatively, TiO 2Concentration that can about 0.5-4% (being preferably about 2-4%) is added in core or the island.Have better aesthetic feeling and acceptable mechanical strength with the painted dental floss of pearlescent pigment.
Fig. 1 is the sketch map of first embodiment of the invention about the method for optimizing of formation dental floss.At first, two or more polymer coextrusion are crossed a bi-component coextrusion die head.Selected polymer is used for producing the dental floss with aforesaid, desired physical properties and/or relevant cross section.
As preferably, this coextrusion die head comprises a known spinning head in the long filament preparation field.For production has the dental floss of a plurality of multicomponent filaments, the spinning head with many small diameter bore is crossed in two kinds of polymer coextrusion, these apertures have required cross-sectional configurations.Fig. 2 has shown the cross section of the spinning head that is suitable for producing a plurality of skins-core long filament.A plurality of bicomponent filaments are by the while coextrusion.The filament collection that withdraws from spinning head is also passed through a cooling chamber together, have 60 to 120 cubic feet air at room temperature to blow on the long filament at this per minute, so that the polymer quenching.Endless tow is placed between the drawing godet of two different rotating speeds under the high-tension.The tension force that is used on the fiber is called " draw ratio ", is meant two speed differences between the drawing godet.As known in the art, preferred draw ratio is about 1.0 to about 5.0, more preferably about 1.5 to about 4.5, most preferably from about 3.5 to about 4.0.Then, fiber is by a lax godet and be collected in and batch on the bobbin winoler.In order to produce the bi-component dental floss with plurality of threads, usually preferred applied tension in manufacture process it is found that the tensile strength that can improve long filament like this.Adding the technology that draws long filament on the thermal roller with different speed, and the quantity difference of each roller bearing winding, these are parts of standard polymers process technology.
Then the gained fiber is for further processing, forms final dental floss.For example, with preferred dental floss twisting, preferred per inch about 1 most preferably is per inch about 2.5 and twists with the fingers to about 3.5 sth. made by twisting.Twisting has reduced too much long filament separation and has improved abrasion resistance.Twisting method is known, for example utilizes standard ring ingot twisted filament equipment.The gained dental floss also can apply with wax, and this is also for knowing in this area.
In one embodiment of the invention, can select a polymer with suitable melt temperature and other performances, so that the final dental floss of the long filament mutual bonding formation of energy, and need not above-mentioned coating and twisting process.Put down in writing the suitable multicomponent fibre that is used for the present embodiment among the embodiment 1.When fiber from godet by the time, by it is softening and draw to even up on the roller bearing in heating and make long filament bonding.Fig. 6 and 6a are respectively the electron micrographs that amplifies this dental floss of 120 times and 1000 times.In Fig. 6 a, shell elastic material bonding high-visible.
Fig. 1 a is the method for optimizing sketch map that forms dental floss in " Hai Yidao " of the present invention embodiment.Equally, as mentioned above, two or more polymer are crossed a bi-component coextrusion die head by coextrusion.After a plurality of multicomponent filaments withdraw from spinning head, to be crossed another by pull immediately and have single seam die head, this single slit has the required cross section of final dental floss shown in Fig. 2 a.This step is carried out before the polymers compositions quenching.Because the cross-sectional area of this slit is littler than the long filament, is pressed together when long filament enters slit, the fusion skin material of core-Pi long filament is flocked on around the independent core long filament, thereby forms " sea ".
The skin component is coalescent because long filament is compelled to pass little slit, so can produce pressure between spinning head and seam die head.Polymer between the flaggy that too big pressure will cause not expecting leaks.Being unlikely the acceptable operating condition that too many leakage takes place is: using one 34 long filament, is the spinning head coextrusion long filament in 0.7mm hole with diameter, is the speed of 40-60 Grams Per Minute with the polymer overall flow rate then, by the slot die of a 15 * 0.17mm.The diameter of gained core long filament can be 0.001 to 0.010 inch in the present embodiment, is preferably 0.003 to 0.006 inch.
After leaving seam die head, carrying out the first being processed described in first embodiment with the polymer that embeds flow of filaments, quenching in water-bath earlier.After drawing and winding the line, need not further processing (as the coating and the twisted filament of dental floss).
Make in " Hai Yidao " embodiment, exodermis is around the first step of the dental floss in sea, the same with in described " Hai Yidao " embodiment just.Exodermis at least can several modes be applied to withdraw from the material of the sealing part of die head assembly.At first, can use the third material dip-coating or be sprayed at this method known in the art on the dental floss.Secondly, the sealing of die head assembly partly can be encased in the coextrusion die head, wherein the third material by coextrusion withdraw from sealing, by the material of coextrusion around.This device makes " Hai Yidao " and coextrusion exodermis thereof withdraw from established die head assembly.Other operations of this embodiment are as indicated above.
Embodiment
List following examples and be in order to make those of ordinary skills can obtain the relevant abundant disclosure and description that how to make silk dental floss how long and carry out expressing technique of the present invention, rather than be intended to limit relevant its scope of invention of inventor.The inventor guarantees the accuracy of numeral (for example quantity, temperature etc.) that uses as possible, but should be taken into account some experimental erroies.
Following apparatus that shows among Fig. 1 and preparation process are applicable to three embodiment.
Two diameters are that 1.5 inches extruder is connected on the bi-component coextrusion die head.These two extruders comprise the Universal screw rod of 30/1L/D ratio.This bi-component coextrusion machine comprises a metering plate, a distribution plate, etched plate and a spinning head.After being crossed the coextrusion die head by coextrusion, this coextrusion thing is processed with the silk device of brigade commander's silk spinning once, to make long filament.This downstream unit comprises a cooling chamber, oil feed disc, tensioner, tensile wire roller, lax godet and bobbin winoler.This coextrusion thing cools off in cooling chamber, by stretching and lax godet is stretched and relaxes, and is collected in and batches on the bobbin winoler.
Above-mentioned instrument also is used for embodiment 4 and 5, and what use during except the dental floss quenching is not cooling chamber but water-bath, as shown in Fig. 1 a.Then, leave the seam die head of a plurality of long filaments of spinning head, to make the mono filament of " Hai Yidao " embodiment by a 15 * 0.17mm.
Utilize the said equipment apparatus and method can make following special bi-component dental floss:
The sample sequence number: 1 2
Cross section A plurality of skins/core long filament A plurality of skins/core long filament
Component TPE (PEBAX 2533); Nylon (4.0 relative viscositys (RV)) TPE (HYTREL 3078); Nylon (4.0RV)
Ratio 30/70 30/70
Draw ratio 3.5 3.4
Long filament # 144 144
Total denier 580 732
Tensile strength (gram/dawn) (gpd) 5.0 4.1
Fracture strength (kg) 2.92 3.02
Colorant/additive Do not have Do not have
Comment Fiber need not bonding or twisting-by can directly being used as dental floss behind the stretching roller bearing that heats; Not expanded Not expanded
The sample sequence number: 3
Cross section A plurality of skins/core long filament
Component Nylon (4.0RV); Nylon (4.0RV)
Ratio 30/70
Draw ratio 3.0
Long filament # 144
Total denier 622
Tensile strength (gram/dawn) (gpd) 3.4
Fracture strength (kg) 2.11
Colorant/additive Add 2% Kaolin in the cortex
Comment The visible kaolin particle (see figure 7) in surface in electron micrograph
The sample sequence number: 4 5
Cross section Mono filament: single core long filament is arranged in single skin Mono filament: a plurality of core long filaments are arranged in single skin
Component Nylon (4.0RV); TPE (PEBAX 2533) Nylon (4.0RV); TPE (HYTREL 3078)
Ratio 70/30 70/30
Draw ratio 3.5 3.3
Long filament # The mono filament that single core long filament is arranged 34 mono filaments that embed the core long filament are arranged
Total denier 823 625
Tensile strength (gram/dawn) (gpd) 3.6 4.5
Fracture strength (kg) 3.9 2.8
Color/additive Do not have Do not have
Comment The sealing spinning head is 15mm * 0.17mm; Mono filament is shrend 34 casement heads, hole diameter are 0.7mm; The sealing spinning head is 15mm * 0.17mm; Mono filament is shrend
The sample sequence number: 6
Cross section Mono filament: a plurality of core long filaments (extra large island structure) are arranged in single skin
Component Nylon (4.0RV) TPE (PEBAX 2533)
Ratio 60/40
Draw ratio 3.5
Long filament # 34 mono filaments that embed the core long filament are arranged
Total denier 700
Tensile strength (gram/dawn) (gpd) 3.7
Fracture strength (kg) 2.6
Colorant/the additive that adds cortex 6.0wt.% pearlescent pigment (Hanna Color #10001295); 0.5wt.%TiO 2
Comment 34 casement heads, the diameter in hole are 0.7mm; The sealing spinning head is 15mm * 0.17mm; Mono filament is shrend, and sample has pearlescent appearance.
The embodiment that other are arranged in claims.For example, partly put down in writing bicomponent filament in above-mentioned detailed description, these long filaments can contain the component of any requirement, in this embodiment, by using the extruder of right quantity, extrude from suitable multicomponent die head, just can make required long filament.

Claims (23)

1. the dental floss of a multicomponent, coextrusion is characterized in that described dental floss is the mono filament that comprises a large amount of cores, and each core contains described first material, and wherein said a large amount of cores embed and the single skin that contained second material in fact and have a continuous exterior surface surrounds.
2. dental floss as claimed in claim 1, its dawn number is in about 500 to 1500 scopes.
3. dental floss as claimed in claim 1, its tensile strength be about 3 to about 5 the gram per dawn.
4. dental floss as claimed in claim 1, the coefficient of friction of the outer surface of wherein said dental floss are about 0.09 to about 0.3.
5. dental floss as claimed in claim 1, its extension at break are about 300% to about 1500%.
6. dental floss as claimed in claim 1, wherein said cortex comprises an interior layer segment that contains described second material, wherein said core is to embed this internal layer, and this cortex also comprises an outer layer segment that contains surface mass, and described outer layer segment provides described outer surface for described dental floss.
7. dental floss as claimed in claim 1, wherein said second material are given described continuous exterior surface and are had slickness.
8. dental floss as claimed in claim 1, wherein said core have leafy radial cross section.
9. dental floss as claimed in claim 1, described first material of wherein said core is the polymer of selected melting spinning, it provides intensity to dental floss, comes to provide at least a predetermined physical characteristic for dental floss and described second material of described cortex is chosen.
10. dental floss as claimed in claim 1, described first material of wherein said core is chosen to be come for dental floss provides intensity, comes to provide at least a predetermined physical characteristic for dental floss and described second and surface mass of described cortex are all chosen.
11. comprising, dental floss as claimed in claim 1, wherein said first material be selected from nylon, polyester and polyacrylic polymer.
12. dental floss as claimed in claim 1, wherein said second material comprise the polymer that the melting that is selected from thermoplastic elastomer (TPE), ethylene vinyl acetate, ethylene-propylene copolymer, fluoropolymer, lubricious polymeric thing and lubricious polymeric polymer blends thing and alloy is extruded.
13. dental floss as claimed in claim 12, wherein said second material comprise the polymer that melting extrudes and the admixture of silicone oil and/or mineral oil.
14. dental floss as claimed in claim 12, wherein said second material comprise melting polymer of extruding and particles filled dose the admixture that is selected from Kaolin, Talcum, calcium carbonate, silicon dioxide and politef.
15. dental floss as claimed in claim 1, wherein one or more materials of this dental floss comprise additive.
16. dental floss as claimed in claim 15, wherein additive is absorbed in the described particles filled dose surface.
17. dental floss as claimed in claim 14, wherein additive is adsorbed on the described particles filled dose surface.
18. as each described dental floss of claim 15 to 17, wherein additive is selected from the adherent dressing agent in interface between each material of colorant, pigment, essence, flavoring agent, therapeutic activity composition and dental floss.
19. dental floss as claimed in claim 18, wherein said additive comprises pearlescent pigment.
20. dental floss as claimed in claim 19, wherein said pearlescent pigment is in described second material.
21. dental floss as claimed in claim 19, wherein said pearlescent pigment is in described first material.
22. dental floss as claimed in claim 15, wherein additive joins in the dental floss, and additive can discharge from dental floss in use.
23. dental floss as claimed in claim 15, wherein one or more materials of this dental floss are water-soluble, so that in use additive can come from dental floss in molten leaching.
CNB971804702A 1996-11-06 1997-11-05 Dental Floos Expired - Lifetime CN1314373C (en)

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US08/743,722 US5875797A (en) 1995-06-06 1996-11-06 Dental floss
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AU733769B2 (en) 2001-05-24
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WO1998019623A1 (en) 1998-05-14
NZ335564A (en) 2001-09-28
EP0952791A1 (en) 1999-11-03
DE69730863D1 (en) 2004-10-28
BR9712889A (en) 2000-02-01
DE69730863T2 (en) 2005-09-22
CA2270350C (en) 2004-08-10
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CN1239875A (en) 1999-12-29
US5875797A (en) 1999-03-02

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