Background technology:
Polyethylene terephthalate is mainly used in the base-material production of film grade pet chip, bottle grade pet chip and fibre-grade section.Its technological process of production is:
Pure terephthalic acid and ethylene glycol stir by density of setting or mol ratio in slurry mix tank, temperature is about 65 ℃, be pumped into the slurry feeding tank, the slurry feeding tank enters esterifying kettle through pump by the slurry injection nozzle, under about 275 ℃ temperature condition, by the circulation of thermosiphon, slurry in esterifying kettle, be uniformly mixed react oligopolymer, before esterifying kettle or/and blue agent is added in the back red dose, reacted water byproduct and oligopolymer are isolated through the esterification knockout tower.The oligopolymer that generates after the esterification injects prepolymerization kettle by the injection ratio of setting through toothed gear pump together with each additive on the pipeline.Prepolymerization kettle is a upflowing big gun cover tower, and temperature of reaction is at 280~290 ℃, and absolute pressure 19~20mmHg flows to terminal polymerization kettle after material arrives the prepolymerization kettle top.The temperature of reaction of terminal polymerization kettle is 285~295 ℃, absolute pressure≤1.3mmHg, and the online adjusting viscosity of online oscillation viscometer set(ting)value is set according to the chemical examination measured data.Product after poly-eventually goes end of extruded band to make section to dicing machine after fondant filter filters.It mainly has the following disadvantages:
Because the metal ion that contains is less in the section, during the film processed rolling when electrostatic adhesion resistance big, pasting property of film difference and can not the high speed membrane, the energy consumption height, transparency is low.
Summary of the invention:
The objective of the invention is to overcome above-mentioned deficiency, provide a kind of can enhance the transparency and the energy-saving film of membrane speed with the preparation method of polyester slice.
The object of the present invention is achieved like this: a kind of energy-saving film preparation method of polyester slice; its processing step comprises: terephthalic acid and ethylene glycol stir by proportioning in slurry mix tank; be pumped into the slurry feeding tank; enter esterifying kettle through the slurry injection nozzle again; circulation by thermosiphon; slurry in esterifying kettle, be uniformly mixed react oligopolymer; before esterifying kettle or/and blue agent is added or/and red dose in the back; and control blue agent or/and the red dose of content<1PPM in section; oligopolymer after pump is with esterification injects prepolymerization kettle together with each additive on the pipeline; after arriving the prepolymerization kettle top, material flows to terminal polymerization kettle; product after poly-eventually is after fondant filter filters; go end of extruded band to dicing machine, the temperature of reaction of esterification is at 260~280 ℃, and the prepolymerization reaction temperature is at 280~290 ℃; absolute pressure 19~20mmHg; the temperature of reaction of terminal polymerization kettle is 285~295 ℃, absolute pressure≤1.3mmHg, and the structural formula of its medium blue agent and red dose is respectively:
Red dose of blue agent
It is characterized in that: on the oligopolymer pipeline behind the esterifying kettle, add the acetate in minute cobalt, substitute a part of blue agent or/and red dose of toning, and the content<10PPM of control cobalt in section, the molecular formula of Cobaltous diacetate is Co (CH
3COO)
24H
2O.
Because the present invention adds the acetate in minute cobalt on the oligopolymer pipeline behind the esterifying kettle, to substitute a part of blue agent or/and red dose of toning, therefore increased the metal ion in the section, during the film processed rolling when electrostatic adhesion resistance little, pasting property of film good and can high speed membrane, the transparency height, energy consumption is low, and is energy-conservation.
Cobaltous diacetate of the present invention substitutes or does not substitute the blue agent of part or/and being compared as follows after red dose:
Content | Product of the present invention | Other products |
Membrane speed | More than the 300m/min | 260~280m/min |
Fondant filter filter core switching cycle | 80 days | 60 days |
The present invention has finally improved quality product by the improvement to " three stills " technical process, has under equal conditions obtained positively effect: increase membrane speed, prevent aspects such as rupture of membranes; The client shortens the production cycle for the downstream, has saved cost.In addition, the fondant filter switching cycle obviously prolongs.
Embodiment:
The present invention relates to a kind of preparation method that can improve the polyethylene terephthalate of membrane speed.Its technical process is referring to Fig. 1:
Terephthalic acid and ethylene glycol stir by density of setting or mol ratio in slurry mix tank, temperature is about 65 ℃, be pumped into the slurry feeding tank, slurry in the slurry feeding tank enters esterifying kettle through pump by the slurry injection nozzle, under 260~280 ℃ temperature condition, by the circulation of thermosiphon, the slurry reaction that in esterifying kettle, is uniformly mixed, reacted water byproduct and oligopolymer are isolated through the esterification knockout tower.The oligopolymer that generates after the esterification by the injection ratio of setting, injects prepolymerization kettle through toothed gear pump together with each additive on the pipeline (comprising Cobaltous diacetate and blue agent or/and red dose).Prepolymerization kettle is a upflowing big gun cover tower, and temperature of reaction is at 280~290 ℃, and absolute pressure 19~20mmHg flows to terminal polymerization kettle after material arrives the prepolymerization kettle top.The temperature of reaction of terminal polymerization kettle is 285~295 ℃, absolute pressure≤1.3mmHg, and the online adjusting viscosity of online oscillation viscometer set(ting)value is set according to the chemical examination measured data.Product after poly-eventually goes end of extruded band to dicing machine after fondant filter filters.Wherein, blue agent or/and red dose before esterifying kettle or/and add the back, and control its content<1PPM in section; The acetate in minute cobalt adds on the oligopolymer pipeline behind the esterifying kettle, to substitute a part of blue agent or/and red dose of toning, and the content<10PPM of control cobalt in section.Blue agent and red dose of structural formula are respectively:
Red dose of blue agent
The molecular formula of Cobaltous diacetate is Co (CH
3COO)
24H
2O.
Blue agent of the present invention and red dose of proportioning are 1.5~2.5: 1.Being with blue agent is mixed with mixed solution or/and red dose of powder adds earlier to stir in the part ethylene glycol, reinjects.
The Cobaltous diacetate that the present invention injects is the Cobaltous diacetate powder to be added part ethylene glycol earlier stir that to be mixed with concentration be mixed solution, reinjects.
Embodiment 1:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0025 ratio, and by the injection of 0.0025 ratio, esterification temperature is 270 ℃ in the slurry feeding tank for blue agent and red dose, the precondensation temperature is 285 ℃, absolute pressure 19~20mmHg, eventually poly-temperature is 287 ℃, absolute pressure≤1.3mmHg.The Cobaltous diacetate matched proportion density is 1.523%; Blue/blue agent of matched proportion density of red dose is 145ppm, and red dose is 72ppm.The mol ratio of blue agent and red dose is 1.5: 1.Wherein cobalt, blue agent and the red dose of content in section are respectively 9ppm, 0.36ppm and 0.18ppm.
Embodiment 2:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0020 ratio, and by the injection of 0.0030 ratio, esterification temperature is 260 ℃ in the slurry feeding tank in blue agent, the precondensation temperature is 290 ℃, absolute pressure 20mmHg, eventually poly-temperature is 285 ℃, absolute pressure≤1.3mmHg.The Cobaltous diacetate matched proportion density is 1.5%; The matched proportion density of blue agent is 145ppm.Wherein cobalt and the content of blue agent in section are respectively 7.2ppm and 0.36ppm.
Embodiment 3:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0015 ratio, red dose in the slurry feeding tank by the injection of 0.0028 ratio, esterification temperature is 280 ℃, the precondensation temperature is 280 ℃, absolute pressure 19.5mmHg, eventually poly-temperature is 295 ℃, absolute pressure≤1.3mmHg.The Cobaltous diacetate matched proportion density is 1.6%; Red dose matched proportion density is 72ppm.Wherein cobalt and the red dose of content in section are respectively 5.4ppm and 0.18ppm.
Embodiment 4:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0020 ratio, and by the injection of 0.0026 ratio, wherein cobalt, blue agent and the red dose of content in section are respectively 7.2ppm, 0.36ppm and 0.18ppm in the slurry feeding tank for blue agent and red dose.All the other are with example 1.
Embodiment 5:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0025 ratio, and by the injection of 0.0035 ratio, all the other are with example 1 on the oligopolymer pipeline between reaction kettle of the esterification and precondensation for blue agent and red dose.
Embodiment 6:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0025 ratio, and by the injection of 0.0030 ratio, all the other are with example 2 on the oligopolymer pipeline between reaction kettle of the esterification and precondensation in blue agent.
Embodiment 7:
Cobaltous diacetate is injected into the oligopolymer pipeline by 0.0020 ratio, injects by 0.0028 ratio on the oligopolymer pipeline between esterification and precondensation for red dose, and all the other are with example 3.
Embodiment 8:
Cobaltous diacetate is injected into oligopolymer pipeline behind the esterifying kettle by 0.0015 ratio, and by the injection of 0.0026 ratio, all the other are with example 4 on the oligopolymer pipeline between esterification and precondensation for blue agent and red dose.
Cobaltous diacetate of the present invention substitutes or does not substitute the blue agent of part or/and being compared as follows after red dose:
| Do not add blue agent, red dose and Cobaltous diacetate | Add blue agent, red dose, do not add Cobaltous diacetate | Do not add blue agent, red dose, add Cobaltous diacetate | Add blue agent, red dose and Cobaltous diacetate |
The L value | 68~70 | 64~67 | 60~63 | 63~65 |
The b value | 5~6 | 2~3 | 2~3 | 2~3 |
The a value | -2.3~-2.5 | -3.3~-3.5 | -1.8~-2.2 | -2.8~-3.2 |
Annotate: the L value is big more, and it is white more, bright more to cut into slices, good luster, transparency height.The b value is blue to yellow degree.The a value is green to red degree.For guaranteeing the whiteness of section, can not add Cobaltous diacetate separately.