CN1308064C - Horizontal chemical reactor specially suitable for methanol synthesis - Google Patents

Horizontal chemical reactor specially suitable for methanol synthesis Download PDF

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Publication number
CN1308064C
CN1308064C CNB2004100302281A CN200410030228A CN1308064C CN 1308064 C CN1308064 C CN 1308064C CN B2004100302281 A CNB2004100302281 A CN B2004100302281A CN 200410030228 A CN200410030228 A CN 200410030228A CN 1308064 C CN1308064 C CN 1308064C
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reactor
reactor according
gas
bed
chamber
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CNB2004100302281A
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CN1533828A (en
Inventor
乔治·帕加尼
恩里科·里西
翁贝托·扎尔迪
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Casale SA
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Methanol Casale SA
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Abstract

The present invention relates to a horizontal chemical reactor which comprises at least one catalyzing bed (5a-5d) and at least one holder (2) of the catalyzing bed, wherein the catalyzing bed is horizontally arranged in the reactor and comprises a gas-permeable wall (6) which is arranged on the lower part and is used as a gas outlet.

Description

Be specially adapted to the synthetic horizontal chemical reactor of methyl alcohol
Technical field
The present invention relates to a kind of horizontal reactor.More specifically, the present invention relates to a kind of synthetic reactor of heterogeneous exothermic that is used for, but and particularly do not get rid of other again be used for the synthetic reactor of methyl alcohol.
Just as known, in general in the synthetic field of heterogeneous exothermic, more specifically in methanol production, increase day by day for the demand that has high production rate and high-conversion rate, has the synthesis reactor of low energy consumption and low investment cost simultaneously again.
Background technology
For this purpose, in a period of time,, once proposed to adopt reactor with bigger horizontal distribution space as the substitute of conventional vertical synthesis reactor with one or more catalytic beds.
For example, in U.S. Pat-A 4 696 799, described a kind of synthetic horizontal reactor of heterogeneous exothermic that is used for ammonia, this reactor comprises a support that supports a plurality of catalytic beds thereon in mode spaced apart from each other.
Also be equipped with the cooling device that specifically comprises two gas/gas-heat exchangers on support, described heat exchanger is used for the partial reaction that comes is flow through in cooling indirectly from first and second catalytic beds synthesis gas.
For more favourable in many aspects, above-described horizontal reactor demonstrates a plurality of defectives, and wherein primary is exactly that accessibility is poor for all internal parts of this reactor, particularly for the cooling device that is arranged on the support.
In order to finish the maintenance operation of any kind on described device, promptly change defective or damaged parts, all must pull down entire bracket, then carry out needed maintenance operation, at last the support of repairing is installed on the reactor again from reactor.
As a result, in case will all be long, difficult and cost costliness particularly to being in any disposal that operating reactor will carry out.
In addition, comprised very complicated structure, the actual very difficulty that manufactures such as the sort of reactor of just being described.
In this regard, the thing that has nothing valuable, this be because in reaction vessel different operating temperature, it causes that support is different from the thermal expansion of catalytic bed, can not between support and catalytic bed, provide reliable and effective seal, especially at the bed end of support catalyst.This causes the leakage of inevitable catalyst from catalytic bed, therefore causes the loss of total reaction volume, and it influences reaction yield and reactor productivity unfriendly.
In the prior art, also advised a kind of horizontal catalyzed chemical reaction device, wherein reactor shell directly supports and contains catalytic bed and cooling device.
Although with respect to standoff reactor, has more superiority in preparation with aspect safeguarding, this reactor even more related to the defective that catalyst leaks.
Generally speaking, owing to, cause the inner surface of housing to corrugate for the desired high manufacturing tolerance of preparation feedback device (tolerances), and its size (diameter, ellipse and linearity) there are differences with design load.Therefore, can not guarantee housing and be placed between the catalyst support base of the catalytic bed in the housing accurate, constant be connected reliably.
In addition, because housing and catalyst support base are made by diverse material, it stands diverse operating temperature, causes their mode thermal expansions to be different in essence.
As a result, conventional seal means such as packing rope sealing do not suit to compensate these thermal expansions and guarantee effective connection between these parts, and the leakage of catalyst from catalytic bed takes place thus.The diameter of housing is big more, and this leakage is big more.
Because these defectives would rather limit in the synthetic field of heterogeneous exothermic up to now and use advised such horizontal reactor.
Summary of the invention
Summary of the invention
Technical problem of the present invention is to access a kind of horizontal reactor that heterogeneous exothermic synthesizes that is used for that has high production rate and high-conversion rate, has low energy consumption and low cost of investment simultaneously again, and this reactor will be simple in structure and maintenance is easy to.
The solution of this technical problem is that it comprises by means of a kind of horizontal chemical reactor:
-in described reactor horizontal setting and comprise at least one catalytic bed that is used for the bottom gas permeable wall of gas vent,
The holding member of-described at least one catalytic bed,
It is characterized in that it also comprises:
-catalyst seal device, it comprises a support component that is fixed on the described holding member under the gas permeable wall of described bottom, be fixed on the described support component with an one end and therebetween part support the attaching parts of the side of bottom gas permeable wall, a plurality of filling components of pre-sizing, described filling component is placed between the inwall of the side of described bottom gas permeable wall and described holding member, and it is towards described holding member inwall, supported by described attaching parts from the outstanding part of described mid portion.
Preferably, described attaching parts are " L types ".
Preferably, described attaching parts are to be fixed on removably on the described support component.More preferably, an end of described attaching parts is to be inserted in the hole of described support component.
Preferably, described filling component comprises inert ball, as Ceramic Balls or Metal Ball.
Preferably, described filling component is to be covered by suitable woven wire.
Preferably, described holding member is the support that is placed in the reactor.
Preferably, described holding member is the shell of columnar reactor basically, and reaction Lu of the present invention is characterised in that it comprises:
-at least two catalytic beds, its in described housing side by side horizontally and comprise the described bottom gas permeable wall that is used for gas vent,
-at least one chamber, it extends between described two catalytic beds and can be approaching from the outside of housing at least,
-in gas feed with export fluid path between the opposed passage, its be used for the gas that between the described bed that described at least one chamber limits, flows and
-cooling device, described cooling device are placed in described at least one chamber removably, are used for the gas that cooling is indirectly flowed between described bed.
Preferably, described at least two catalytic beds are adjacent.
Preferably, described reactor also comprises a plurality of air spaces of the passage that is used as the described bed of gas turnover, and described air space is limited between the opposed upper and lower surface of the inwall of housing and described bed.
Preferably, the described described passage that is used as described at least one chamber of gas turnover is opened corresponding to described air space.
Preferably, described at least one chamber is cylindrical basically.
Preferably, described cooling device comprises that at least one is used to produce the evaporimeter of high thermal level steam.
Preferably, described evaporimeter is tube bank type or bayonet type.
Preferably, described evaporimeter is natural recirculating type or forced cyclic type.
Preferably, described cooling device comprises at least one gas/gas-heat exchanger.
Feature and advantage according to chemical reactor of the present invention are described in the following embodiment that provides by non-limiting example with reference to accompanying drawing.
Description of drawings
In the drawings:
Figure 1 shows that plane according to horizontal chemical reactor of the present invention,
Figure 2 shows that the profilograph of the horizontal reactor of the Fig. 1 that is got along the A-A line of Fig. 1,
Figure 3 shows that the profile of the horizontal reactor of the Fig. 1 that is got along the B-B line of Fig. 1,
Figure 4 shows that another width of cloth profilograph of the horizontal reactor of the Fig. 1 that is got along the C-C line of Fig. 2, and
Figure 5 shows that the detail drawing of profile of the horizontal reactor of Fig. 3.
The specific embodiment
With reference to the example of accompanying drawing 1-5, the integral body of a horizontal chemical reactor of reference number 1 expression, preferably it is used for that heterogeneous exothermic is synthetic, particularly methyl alcohol is synthetic.
Reactor 1 comprises outer tubular shell 2, be equipped with in its end be used as respectively reactant gas inlet and reacting product outlet opening 3,4.
5a-5d be illustrated in the housing 2 along the longitudinal axis X-X of reactor 1 horizontal side by side and comprise respectively a plurality of catalytic beds of opposed gas permeable wall 6,7 up and down.In this example, housing 2 is formed the reactor holding member of catalytic bed.
Top gas permeable wall 7 has avoids the function of gaseous reactant for the overgenerous impact of catalyst.Therefore, described wall is unwanted under the situation of low speed flow.Gas permeable wall 6 has the function of support catalyst material.
According to the present invention, advantageously, bottom gas permeable wall 6 by sealing device 20 be connected with the inwall of housing 2-as shown in Figure 5-leak from the undesirable catalyst of catalytic bed 5a and 5d so that avoid.
Particularly, leave each catalytic bed for fear of the catalyst of not wishing to occur by the gap that between the inwall of bottom gas permeable wall 6 and housing 2, exists, advantageously, device 20 comprises that one is being fixed on support component 21 on the housing 2 and one in one end 22a is fixed on the described support component 21 and part 22b supports the side of bottom gas permeable wall 6 therebetween attaching parts 22 under the described bottom gas permeable wall 6.
In addition, device 20 also comprises: a plurality of filling components 23 of pre-sizing, it is placed between the inwall of the side of described bottom gas permeable wall 6 and housing 2.Advantageously, filling component 23 is supported towards the outstanding part 22c of the inwall of housing from described mid portion 22b at it by described attaching parts 22.
Device 20 guarantees-in simple and economic mode-between bottom gas permeable wall 6 and housing 2, and effective, reliable and long-term catalyst seal, it is to make easily, and does not need special maintenance.By and come be because the present invention has virtually completely avoided the loss of catalyst feed, demonstrate catalytic reactor optimal operation whole advantages and guaranteed the yield and the reactor productivity of reaction.
Preferred attaching parts 22 are " L types " and be fixed to support component 21 removably.One end 22a of preferred attaching parts 22 is inserted among the hole 21a of support component 21 simply.
In addition, preferred filling component 23 comprises the inert ball, as Ceramic Balls or Metal Ball.Advantageously, filling component 23 is made thus by hard material, and it keeps their sealing property constant without undergoing wearing and tearing or corrosion for a long time.
The size of filling component 23 (diameter) diameter than the catalyst that contains in catalytic bed basically is big, under any circumstance, the all possible thermal expansion of these parts is taken into account, and it is greater than the end 22c of Connection Element 22 and the residual gap between housing 2 inwalls.
Sealing device 20 preferred embodiment according to the present invention, filling component 23 and preferably being covered by suitable woven wire to small part bottom gas permeable wall 6 penetrates in filling component 23 to avoid catalyst, and this has the danger of damage.In the example of Fig. 5, woven wire is represented and is advantageously extended to the whole inwall of housing 2 by dotted line 24.
Advantageously, sealing device 20 of the present invention can also be applied in the chemical reactor, and wherein the catalytic bed holding member is the support (not shown) that is arranged in the housing.
Adjacent and the plate washer that represent with a plurality of whole usefulness 8 of preferred catalytic bed 5a-5d is spaced from each other, and extends laterally to the longitudinal axis X-X of reactor 1.8a and 8d represent the opposed closed side wall of catalytic bed 5a and 5d respectively.
A plurality of air space 9a-9h are limited between the gas permeable wall 6 and 7 of the inwall of housing 2 and catalytic bed 5a-5d, are used as the passage of gas from a catalytic bed to another catalytic bed.
Define a plurality of cylindric chamber 10a, 10b, 10c between catalytic bed 5a-5d, it extends laterally to catalytic bed and can be from the outside of housing 2 approaching by corresponding hole 11a, 11b, 11c.
Each of described chamber 10a, 10b, 10c all is respectively the import and export of gas and disposes opposed passage 12a, 13a to 12c, 13c, and it is opened corresponding to air space 9a-9h.Limit a plurality of fluid paths many between to adjacent catalytic bed 5a-5d in this manner.
In Fig. 2, be provided with the corresponding cooling device 14 that is used for cooling off indirectly the gas that between described adjacent catalytic bed 5a-5d, flows removably in chamber 10 inside.Advantageously, the cylindrical chamber 10 that cooling device wherein is set is suitable for hot gas that partial reaction crosses and the optimal heat exchange between the cooling liquid especially.
Described cooling device 14 comprises a plurality of U-shaped pipes 15 that extend into chamber 10a-10c.Pipe 15 end forms fluid and is communicated with by tube sheet 16 and corresponding chamber 17,18 as the import and export of cooling fluid.
Chamber the 17, the 18th is made with the sealing cover 19 of cooling device 14, and sealing cover and tube sheet 16 form one.
Tube sheet 16, for example connects by bolt corresponding to hole 11a-11c according to conventional removably, is installed on the housing 2.
Therefore in a preferred embodiment, described cooling device 14 makes water as cooling fluid, and in fact constitutes an evaporimeter that is used to produce the steam of high thermal level (thermal level).Thus, this helps realizing reclaiming under the high thermal level of reaction heat, can be used for the high steam that factory's other parts are used to produce.
As an alternative, cooling device 14 also can use the cold reactant gas of part as cooling fluid, so constitute the preheater of a reactant gas.
(not shown) in another embodiment, evaporimeter or heat exchanger can be bayonet types.
Flowing of cooling fluid by described cooling device 14 can be adopted natural recirculating type or forced cyclic type.
Because the special construction of horizontal reactor can easily add cooling device now, it can easily be replaced separately, the danger of avoiding all that other reactor parts is damaged simultaneously.In this manner, maintenance and the maintenance for cooling device is simple and economical technically.
In addition, in the special chamber of between catalytic bed, settling 10 and from the arrangement of outside accessibility dismountable cooling device of housing, also allow catalytic bed is carried out simple and safeguarded that effectively it is loading and the unloading that particularly relates to catalyst.
In fact, because the existence of chamber recited above is compared with known horizontal reactor, can reduce the number of necessary manhole of this loading and unloading operation and hand hole now.
Another advantage of this horizontal reactor is: it uses the flexibility of following two kinds of possibilities simultaneously, promptly for example produce the steam of high thermal level or be used for the possibility that preheating is fed into the gaseous reactant of reactor about in dissimilar identical reactor cooling devices, exchanging to use, but also about change the possibility of inside reactor structure by following method, promptly the order with needs is settled cooling device in chamber, carrying out or directly do not cool off between bed and bed, this depends on and is intended to the synthetic reaction of carrying out.
Under a kind of situation in back, housing advantageously is equipped with dismountable sealing cover corresponding to the chamber that is not occupied by cooling device.
In Fig. 2 and 3, arrow F represents the various paths of taking along air space 9a-9h, by the gaseous reactant of catalytic bed 5a-5d and cooling device 14.
In Fig. 2, arrow W and S represent respectively to enter chamber 17 cooling water the path and leave the path of the steam of chamber 18.
Dotted arrow G represents to adopt the path of the cold synthesis gas of preheating type device 14 preheatings.
The operation of horizontal reactor of the present invention is as follows.
With reference to Fig. 2, be preheated to the reactant gas flow of reaction temperature (about 240 ℃), for example H 2, CO and CO 2, be introduced into reactor 1 by opening 3 as the gas access, flow and laterally move past the first catalytic bed 5a downwards from the top along air space 9a with adiabatic method.
The gas that partial reaction is crossed flows out from the latter under about 290 ℃ temperature and enters chamber 1Oa by passage 12a, and therein, they utilize the current by the pipe 15 of evaporimeter 14 to be cooled by means of indirect heat exchange.
In this manner, synthesis gas is transferred to initial temperature, produces high steam simultaneously, for example the steam of 20-25 crust.Advantageously, the steam that produces so for example can be used for the methyl alcohol distillation stage.
Leave being cooled of chamber 10a the air-flow crossed of partial reaction be collected in air space 9c, then enter the second catalytic bed 5b according to the mode identical with the above.
Product from last catalytic bed 5d is passed through opening 4 outflow reactors.
The horizontal reactor that comes out of design has the optimal thermodynamic efficiency that can compare favourably with the isothermal reactor that equates the catalysis volume in the synthetic field of methyl alcohol like this, and known this makes it possible to the conversion ratio that reaches the highest.
Advantageously, according to of the present invention, have the catalytic bed that the unusual horizontal bed of simple internal construction and modular type can hold variable number, preferably at least two are inserted with cooling device, it is compatible with the interior internal pressure conditions of housing.
Man Yi result is the reactor that is obtained by four adiabatic catalytic beds and three intercooler units (example is such as shown) especially, perhaps three adiabatic catalytic beds and two reactors that intercooler unit obtains.
In addition, owing to be arranged side by side and, make to reach height utilization the ratio of the shared volume of catalyst even can be up to 80-83% to the useful volume of reactor to the existence of the adjacent catalytic bed of small part.
Therefore, for the catalyst that equates volume is installed, reactor according to the present invention is compared with the reactor of prior art and will be had less pressure main body (housing), and it is very considerable to save material.
People will recognize, according to horizontal reactor of the present invention can be advantageously applied to the dissimilar heterogeneous exothermic that adapts with this structure of reactor synthetic in.
The present invention of coming out of design allows more embodiment and modification like this, and all these falls within those skilled in the art's the technical ability, all falls into the present invention's protection domain itself and by within the appended claim institute restricted portion.

Claims (16)

1. horizontal reactor, this reactor comprises:
-in described reactor horizontal setting and comprise at least one catalytic bed (5a-5d) that is used for the bottom gas permeable wall (6) of gas vent,,
The holding member (2) of-described at least one catalytic bed (5a-5d),
It is characterized in that it also comprises:
-catalyst seal device (20), it comprises one at the support component (21) that is fixed under the described bottom gas permeable wall (6) on the described holding member (2), be fixed on the described support component (21) with an one end (22a), and part (22b) supports the attaching parts (22) of the side of bottom gas permeable wall (6) therebetween, a plurality of filling components (23) of pre-sizing, described filling component is placed between the inwall of the side of described bottom gas permeable wall (6) and described holding member (2), and it is towards described holding member (2) inwall, the part (22c) outstanding from described mid portion (22b) supported by described attaching parts (22).
2. reactor according to claim 1 is characterized in that described attaching parts (22) are " L types ".
3. reactor according to claim 1 is characterized in that described attaching parts (22) are to be fixed on removably on the described support component (21).
4. reactor according to claim 3, an end (22a) that it is characterized in that described attaching parts (22) are in the hole (21a) that is inserted in described support component (21).
5. reactor according to claim 1 is characterized in that described filling component (23) comprises inert ball.
6. reactor according to claim 1 is characterized in that described filling component (23) is to be covered by suitable woven wire (24).
7. reactor according to claim 1 is characterized in that described holding member (2) is the support that is placed in the reactor.
8. reactor according to claim 1 is characterized in that described holding member is the shell (2) of columnar reactor basically, and it is characterized in that it comprises:
-at least two catalytic beds (5a-5d), its in described housing (2) side by side horizontally and comprise the described bottom gas permeable wall (6) that is used for gas vent,
-at least one chamber (10a-10c), it extends between described two catalytic beds (5a-5d) and can be approaching from the outside of housing (2) at least,
-gas feed and the opposed passage of outlet (12a, 13a-12c, the 13c) fluid path between, its be used for gas mobile between the described bed (5a-5d) that described at least one chamber (10a-10c) limits and
-cooling device (14), described cooling device are placed in described at least one chamber (10a-10c) removably, are used for the gas that cooling is indirectly flowed between described bed (5a-5d).
9. reactor according to claim 8 is characterized in that described at least two catalytic beds (5a-5d) are adjacent.
10. reactor according to claim 8, it is characterized in that it also comprises a plurality of air spaces (9a-9h) of the passage that is used as the gas described bed of turnover (5a-5d), described air space is limited between the opposed upper and lower surface (7,6) of the inwall of housing (2) and described bed.
11. reactor according to claim 10 is characterized in that (12a, 13a-12c 13c) open corresponding to described air space (9a-9h) the described described passage that is used as described at least one chamber of gas turnover (10a-10c).
12. reactor according to claim 8 is characterized in that described at least one chamber (10a-10c) is cylindrical basically.
13. reactor according to claim 8 is characterized in that described cooling device comprises that at least one is used to produce the evaporimeter of high thermal level steam (14).
14. reactor according to claim 8 is characterized in that described evaporimeter (14) is tube bank type or bayonet type.
15. reactor according to claim 14 is characterized in that described evaporimeter (14) is natural recirculating type or forced cyclic type.
16. reactor according to claim 8 is characterized in that described cooling device comprises at least one gas/gas-heat exchanger (14).
CNB2004100302281A 2003-03-20 2004-03-22 Horizontal chemical reactor specially suitable for methanol synthesis Expired - Fee Related CN1308064C (en)

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CN03107444 2003-03-20
CN03107444.8 2003-03-20
CNB2004100302281A CN1308064C (en) 2003-03-20 2004-03-22 Horizontal chemical reactor specially suitable for methanol synthesis

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* Cited by examiner, † Cited by third party
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US9464851B2 (en) * 2010-12-09 2016-10-11 Provides Metalmeccanica S.R.L. Heat exchanger
FR3060108B1 (en) * 2016-12-09 2019-05-17 Valeo Systemes Thermiques HEAT EXCHANGER, IN PARTICULAR EXHAUST AIR EXCHANGER FOR MOTOR VEHICLE
CN110918023A (en) * 2019-12-02 2020-03-27 金川集团股份有限公司 End cover sealing device of continuous carbonylation synthesis kettle and use method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4099926A (en) * 1974-10-19 1978-07-11 Deggendorfer Werft Und Eisenbau G.M.B.H. Multistage reactor
WO1995024961A1 (en) * 1994-03-14 1995-09-21 Methanol Casale S.A. Horizontal reactor for heterogeneous exothermic synthesis, in particular for methanol synthesis
GB2329597A (en) * 1995-02-15 1999-03-31 Air Liquide Arrangement of a retaining grille of an active material in a vessel, and a vessel so equipped
CN1236733A (en) * 1998-05-21 1999-12-01 凯洛格·布朗及鲁特有限公司 Horizontal ammonia synthesizing tower for high activity catalyst

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4099926A (en) * 1974-10-19 1978-07-11 Deggendorfer Werft Und Eisenbau G.M.B.H. Multistage reactor
WO1995024961A1 (en) * 1994-03-14 1995-09-21 Methanol Casale S.A. Horizontal reactor for heterogeneous exothermic synthesis, in particular for methanol synthesis
GB2329597A (en) * 1995-02-15 1999-03-31 Air Liquide Arrangement of a retaining grille of an active material in a vessel, and a vessel so equipped
CN1236733A (en) * 1998-05-21 1999-12-01 凯洛格·布朗及鲁特有限公司 Horizontal ammonia synthesizing tower for high activity catalyst

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