CN1306033A - Plasticizing and calender method for producing composite products of used plastics and powdered coal ash - Google Patents

Plasticizing and calender method for producing composite products of used plastics and powdered coal ash Download PDF

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Publication number
CN1306033A
CN1306033A CN00133345A CN00133345A CN1306033A CN 1306033 A CN1306033 A CN 1306033A CN 00133345 A CN00133345 A CN 00133345A CN 00133345 A CN00133345 A CN 00133345A CN 1306033 A CN1306033 A CN 1306033A
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China
Prior art keywords
flyash
parts
waste
plasticizing
mediated
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CN00133345A
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Chinese (zh)
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CN1114573C (en
Inventor
张宏放
莫志深
那天海
吴绍佳
于黎
于英宁
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Changchun Institute of Applied Chemistry of CAS
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Changchun Institute of Applied Chemistry of CAS
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Priority to CN00133345A priority Critical patent/CN1114573C/en
Publication of CN1306033A publication Critical patent/CN1306033A/en
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Publication of CN1114573C publication Critical patent/CN1114573C/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Processing Of Solid Wastes (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

A plate material is made up of waste or used polyethylene, polyvinyl chloride, polystyrene and polyester, and the powdered coal ash from steam-power plant through sieving the powdered coal ash by 80 meshes, adding assistant, mixing them together, kneading, plasticizing for mixing and smelting and calendering. Its advantages are high compression strength, bending strength, bending modulus, elongation at break, and tension strength, and high service temp raised by 10 deg.C.

Description

The plasticizing and calender method for producing of waste or used plastics and flyash composite product
The present invention is the plasticizing and calender method for producing that belongs to waste or used plastics and flyash composite product.
Raising along with development and national economy and living standards of the people, " white pollution "-waste or used plastics and " black pollution "-flyash influence strongly and are restricting development and national economy, make full use of these wastes and remove to develop high value added product, cause the extensive concern of Chinese scholars day by day and drop into considerable manpower and materials and go to develop waste recycle.
Chinese patent " 97101791.3 " discloses the invention that is entitled as " production method that flyash is made well lid ", this patent only relates to the method for flyash system well lid, this patent all has strict demand to flyash composition, granularity simultaneously, limited making full use of of flyash, its described method because do not add any anti-aging, anti-illumination, improve interface bonding, auxiliary agent such as toughness reinforcing, increase-volume, make the inaccessible service requirements of a lot of performances of product.
The plasticizing and calender method for producing that the purpose of this invention is to provide a kind of waste or used plastics and flyash composite product, use general waste or used plastics: polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polyester (PET) and flyash add a small amount of relevant auxiliary agent by mediating and the consolute of plasticating as main component, utilize rolling process to make sheet material.
The present invention handles flyash through silane coupling agent, increase surfactivity, helps producing reaction with the active group of waste or used plastics and auxiliary agent; When material in high temperature is plasticated process repeatedly, excited some group of small molecules auxiliary agent, formed a certain amount of free radical, these free radicals both can with the macromolecular reaction of waste or used plastics, also can be heated with some metal, the nonmetallic compound in the flyash and shearing action under the ion that forms act on mutually, thereby strengthened cohesive action and the dispersing uniformity moulded between an ash, promoted increase-volume, the plasticization capacity of storeroom, made goods have better comprehensive performance.
It is main raw material that the present invention selects waste polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polyester (PET) and the thermal power plant's electrostatic precipitation flyash through screening≤80 purpose ablation amount<10% after letter sorting, washing, granulation for use.Concrete proportioning (parts by weight) is: flyash 30-150 part and silane coupling agent 1-4 part were mediated 5 minutes down at 60-90 ℃; With waste polyethylene (PE) or polyvinyl chloride (PVC) or polystyrene (PS) or 100 parts of polyesters (PET) and ethylene 5-10 part, oxidation inhibitor 0.2-1 part, zinc oxide+tris phosphite 0.1-0.4 part, anion surfactant 1-3 part, acrylate 0.5-2 part, stearic acid 1-3 part, paraffin wax 5-10 part, select the respective components of auxiliary agent according to different product requirements, after mediating 10 minutes under 80-120 ℃, mediated 10 minutes down at 80-120 ℃ with the flyash of having handled, the consolute of plasticating under 120-180 ℃ prolongs at 120-170 ℃ through two roll-ins and makes sheet material again.
The sheet material that the present invention is prepared, its ultimate compression strength can reach 22-50MPa, bending strength 18-28MPa, composite bending modulus 400-800MPa, elongation at break 5-18%, tensile strength 13-25MPa, use temperature is than the corresponding improve of waste or used plastics more than 10 ℃.
The present invention utilize particle diameter only require≤80 purpose thermal power plant electrostatic precipitation flyash and waste or used plastics are compound, thereby greatly reduce the goods cost, and calendering technology is simple, easy to operate, less investment, resulting product has the good mechanical performance, and is anticorrosive, hydrophobic, shock resistance, anti-aging, wear-resisting, alternative corresponding timber product and marble products.
Embodiment provided by the invention is as follows:
Embodiment 1:
Get 100 parts of waste and old PE and 5 parts of ethylene, 1 part of anion surfactant, 1.5 parts of stearic acid, 1 part of acrylate, 5 parts of paraffin waxes, 0.2 part in oxidation inhibitor, 0.4 part of zinc oxide+tris phosphite were mediated 10 minutes at 100 ℃; 50 parts in flyash and silane coupling agent were mediated 5 minutes under 70 ℃ for 3 parts, PE after the above-mentioned processing and flyash were mediated 10 minutes down at 100 ℃, then this material are plasticated in two rollers under 130 ℃, to material evenly and do not take off behind the roll banding, be put on 130 ℃ of two roll calenders, make sheet material.
Embodiment 2:
With 100 parts of waste and old PS and 10 parts of ethylene, 3 parts of anion surfactants, 1 part of stearic acid, 8 parts of paraffin waxes, 0.5 part of acrylate, 0.1 part of zinc oxide+tris phosphite, 1 part in oxidation inhibitor were mediated 10 minutes down at 80 ℃; 1 part of silane coupling agent and flyash were mediated 5 minutes under 60 ℃ for 30 parts, descend kneading after 10 minutes at 80 ℃ above-mentioned PS that handles well and flyash, this material placed melting mixing on 120 ℃ the twin-roll plastic mixing mill, do not take off behind the roll banding surface-brightening to material and to place on 120 ℃ of two roll calenders, the calendering postcooling is cut into goods.
Embodiment 3:
3 parts of 100 parts of waste PVCs and anion surfactants, 2 parts of stearic acid, 10 parts of paraffin waxes, 2 parts of acrylate, 0.2 part of zinc oxide+tris phosphite, 0.3 part in oxidation inhibitor, mediated 10 minutes down at 120 ℃, again with through 150 parts in the flyash after 4 parts of processing of silane coupling agent 90 ℃ mediate 5 minutes down after, this material was mediated 10 minutes down at 120 ℃ with the PET that has handled, place then on 180 ℃ of twin-roll plastic mixing mills molten mix evenly not take off and put into behind the roll banding to material be preheated on 170 ℃ of two roll calenders, be pressed into sheet material.
Embodiment 4:
With 8 parts of 100 parts of waste PETs and ethylene, 3 parts of anion surfactants, 1 part of stearic acid, 8 parts of paraffin waxes, 1 part of acrylate, 0.1 part of zinc oxide+tris phosphite, 1 part in oxidation inhibitor were mediated 10 minutes down at 80 ℃; 1 part of silane coupling agent and flyash were mediated 5 minutes under 60 ℃ for 30 parts, descend kneading after 10 minutes at 80 ℃ above-mentioned PET that handles well and flyash, this material placed melting mixing on 120 ℃ the twin-roll plastic mixing mill, do not take off behind the roll banding surface-brightening to material and to place on 120 ℃ of two roll calenders, the calendering postcooling is cut into goods.

Claims (1)

1. plant the plasticizing and calender method for producing of waste or used plastics and flyash composite product, it is characterized in that selecting for use waste polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS) and the thermal power plant's electrostatic precipitation flyash through screening≤80 purpose ablation amount<10% after letter sorting, washing, granulation is main raw material; Concrete proportioning (parts by weight) is: flyash 30-150 part and silane coupling agent 1-4 part were mediated 5 minutes down at 60-90 ℃; With polyethylene (PE), polyvinyl chloride (PVC), polystyrene (PS), polyester (PET) a kind of 100 parts and ethylene 5-10 part wherein, oxidation inhibitor 0.2-1 part, zinc oxide+tris phosphite 0.1-0.4 part, anion surfactant 1-3 part, acrylate 0.5-2 part, stearic acid 1-3 part, paraffin wax 5-10 part, select the respective components of auxiliary agent according to different product requirements, after mediating 10 minutes under 80-120 ℃, mediated 10 minutes down at 80-120 ℃ with the flyash of having handled, the consolute of plasticating under 120-180 ℃ prolongs at 120-170 ℃ through two roll-ins and makes sheet material again.
CN00133345A 2000-11-27 2000-11-27 Plasticizing and calender method for producing composite products of used plastics and powdered coal ash Expired - Fee Related CN1114573C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN00133345A CN1114573C (en) 2000-11-27 2000-11-27 Plasticizing and calender method for producing composite products of used plastics and powdered coal ash

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN00133345A CN1114573C (en) 2000-11-27 2000-11-27 Plasticizing and calender method for producing composite products of used plastics and powdered coal ash

Publications (2)

Publication Number Publication Date
CN1306033A true CN1306033A (en) 2001-08-01
CN1114573C CN1114573C (en) 2003-07-16

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101429310B (en) * 2008-07-21 2011-11-09 贵州大学 Composite board produced with waste and old plastic and coal ash, and producing method thereof
CN102787713A (en) * 2011-05-20 2012-11-21 赵炳章 Foamed plastic building template with five composite environment-friendly plastic layers
CN102911462A (en) * 2012-11-15 2013-02-06 东莞市祺龙电业有限公司 Waste PVC (Polyvinyl Chloride) and fly ash composite material and preparation method thereof
CN103524944A (en) * 2013-10-14 2014-01-22 天津瑞和塑料制品有限公司 Silicon-plastic composite section prepared from waste polyethylene and forming process of silicon-plastic composite section
CN103665625A (en) * 2012-09-17 2014-03-26 黄石华亿塑胶有限公司 Large-thickness polyvinyl chloride (PVC) laminated plate and production technology thereof
CN104231305A (en) * 2014-07-15 2014-12-24 畅吉庆 Application of coal ash in improvement of semi-electroconductivity as well as plastic containing coal ash and preparation method of plastic
CN106759997A (en) * 2016-11-29 2017-05-31 南京悠谷知识产权服务有限公司 A kind of preparation method of environmentally friendly sound insulating sheet material and puigging
CN109867917A (en) * 2017-12-01 2019-06-11 江南大学 A kind of toughness PET antimicrobial composite material and preparation method thereof
CN111718536A (en) * 2020-07-25 2020-09-29 东莞市森宏新材料科技有限公司 Environment-friendly process for manufacturing shoe soles and shoe pads by recycling waste plastic bottles

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101429310B (en) * 2008-07-21 2011-11-09 贵州大学 Composite board produced with waste and old plastic and coal ash, and producing method thereof
CN102787713A (en) * 2011-05-20 2012-11-21 赵炳章 Foamed plastic building template with five composite environment-friendly plastic layers
CN102787713B (en) * 2011-05-20 2015-11-25 赵炳章 Five layers of composite environment-friendly type plastic building template
CN103665625A (en) * 2012-09-17 2014-03-26 黄石华亿塑胶有限公司 Large-thickness polyvinyl chloride (PVC) laminated plate and production technology thereof
CN102911462A (en) * 2012-11-15 2013-02-06 东莞市祺龙电业有限公司 Waste PVC (Polyvinyl Chloride) and fly ash composite material and preparation method thereof
CN103524944A (en) * 2013-10-14 2014-01-22 天津瑞和塑料制品有限公司 Silicon-plastic composite section prepared from waste polyethylene and forming process of silicon-plastic composite section
CN103524944B (en) * 2013-10-14 2016-08-10 天津瑞和塑料制品有限公司 A kind of composite material utilizing waste polyvinyl chloride to prepare and moulding process thereof
CN104231305A (en) * 2014-07-15 2014-12-24 畅吉庆 Application of coal ash in improvement of semi-electroconductivity as well as plastic containing coal ash and preparation method of plastic
CN106759997A (en) * 2016-11-29 2017-05-31 南京悠谷知识产权服务有限公司 A kind of preparation method of environmentally friendly sound insulating sheet material and puigging
CN109867917A (en) * 2017-12-01 2019-06-11 江南大学 A kind of toughness PET antimicrobial composite material and preparation method thereof
CN109867917B (en) * 2017-12-01 2022-02-11 江南大学 Tough PET (polyethylene terephthalate) antibacterial composite material and preparation method thereof
CN111718536A (en) * 2020-07-25 2020-09-29 东莞市森宏新材料科技有限公司 Environment-friendly process for manufacturing shoe soles and shoe pads by recycling waste plastic bottles

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