The powder metallurgy manufacture method of inside and outside rotor in oil pump
Technical field
The present invention relates in particular to the powder metallurgy manufacture method of automobile engine oil pump inner and outer rotors about powder metallurgical technology.
Background technology
Inside and outside rotor in oil pump is used for automobile engine, this cover rotor tooth form complexity, and the dimension precision requirement height, according to pattern and use and matching requirements that the client provides, general turning technology can't satisfy.See also Fig. 1 and Fig. 2, the profile of tooth of existing internal rotor is point, and the top of its tooth is very narrow, and wearing and tearing easily cause engine failure in the use.So the invention provides a kind of method that adopts powder metallurgical technique to make inside and outside rotor in oil pump, the inside and outside rotor in oil pump that this method is produced has higher tooth portion intensity, long service life, and process time is short, and cost is low.
Summary of the invention
The object of the present invention is to provide a kind of powder metallurgy manufacture method of automobile engine oil pump inner and outer rotors.
The present invention realizes by following technical method: the powder metallurgy manufacture method of inside and outside rotor in oil pump comprises the steps:
1) suppression process: the part composition of raw materials is: nickel 1.57~1.93%+ graphite powder 0.16~0.24%+ copper 1.35~1.55%+ molybdenum 0.45~0.55%+ manganese sulfide≤0.5%+ paraffin 0.8~1.0%, and surplus is an iron powder; The density of material compacting of part raw material is reached 7.0g/cm
3More than;
2) sintering circuit: the pressed compact sintering is put in the high temperature guipure electric furnace, and sintering temperature is set to: preheat temperature<650 ℃ ± 20 ℃, 750 ℃ ± 20 ℃ 〉, the three-stage sintering temperature is respectively<and 1110 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃ 〉;
The guipure fltting speed is: 5 meters/hour;
Protective atmosphere: nitrogen (10~12Nm
3/ h) and cracked ammonium (1~2Nm
3/ h);
3) after shaping and machined obtain satisfactory inner and outer rotors.
The inside and outside rotor in oil pump that the present invention produced has higher intensity, and impact flexibility is good, the hardness height, and wearability is good, and machinability is good.
Description of drawings
Fig. 1 is existing lubricating oil pump inner rotor core schematic diagram.
Fig. 2 is the outer inner rotor core schematic diagram of existing lubricating oil pump.
Fig. 3 is a lubricating oil pump inner rotor core schematic diagram of the present invention.
Fig. 4 is a lubricating oil pump outer-rotor structure schematic diagram of the present invention.
Fig. 5 is an inside and outside rotor in oil pump combining structure schematic diagram of the present invention.
The specific embodiment
See also Fig. 3~5, rotor of engine oil pump of the present invention is compared with common rotor of engine oil pump, its tooth portion broad, rotate flexibly, stably on the basis, existing higher tooth portion intensity also has bigger discharge capacity.
The material prescription that the powder metallurgy manufacture method of inside and outside rotor in oil pump of the present invention is adopted: nickel 1.57~1.93%+ graphite powder 0.16~0.24%+ copper 1.35~1.55%+ molybdenum 0.45~0.55%+ manganese sulfide≤0.5%+ paraffin 0.8~1.0% (lubricant), surplus is an iron powder.The used material of inner and outer rotors is the same.
The inside and outside rotor in oil pump that this kind combination of materials is produced has higher intensity, and impact flexibility is good, the hardness height, and wearability is good, and machinability is good.
Following table for the proportioning of each composition in 5 specific embodiments of the present invention is:
The powder metallurgy manufacture method of inside and outside rotor in oil pump of the present invention comprises the steps:
1) suppression process: the density of the strict control of compacting part reaches 7.0g/cm
3More than, and strict control parts density is poor, otherwise easily causes the intensity of part or local strength on the low side;
2) sintering circuit: the pressed compact sintering is put in the high temperature guipure electric furnace, and sintering temperature is set to: preheat temperature<650 ℃ ± 20 ℃, 750 ℃ ± 20 ℃ 〉, the three-stage sintering temperature is respectively<and 1110 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃, 1120 ℃ ± 10 ℃ 〉;
The guipure fltting speed is: 5 meters/hour;
Protective atmosphere: nitrogen (10~12Nm
3/ h) and cracked ammonium (1~2Nm
3/ h);
Sintered blank does not allow to produce oxidation, burning, carbon distribution and generation bubble;
3) trimming: shaping is in order to make part satisfy client's the dimensional requirement of using and assembling, so strict control accessory size, especially fitted position and use size during shaping;
4) machining processes: internal rotor mill processing two planes, the Vehicle Processing endoporus makes part satisfy user's matching requirements; Outer rotor mill processing two planes and cylindrical make outer rotor satisfy user's matching requirements.
The performance indications of inside and outside rotor in oil pump made according to the method for the present invention all can reach requirement after bench test, and owing to adopt powder metallurgical technique, cost is low, and process time is short.