CN1305154C - Method for preparing bipolar plate of fuel cell by using thermoplastic resin as adhesive - Google Patents

Method for preparing bipolar plate of fuel cell by using thermoplastic resin as adhesive Download PDF

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Publication number
CN1305154C
CN1305154C CNB2005100114412A CN200510011441A CN1305154C CN 1305154 C CN1305154 C CN 1305154C CN B2005100114412 A CNB2005100114412 A CN B2005100114412A CN 200510011441 A CN200510011441 A CN 200510011441A CN 1305154 C CN1305154 C CN 1305154C
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China
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adhesive
graphite powder
powder
resin
forming
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CN1688052A (en
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皱彦文
张�杰
孙斌
贺俊
郑永平
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Tsinghua University
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Tsinghua University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells

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Abstract

The present invention relates to a method for preparing a dual-electrode plate of a fuel battery by utilizing thermoplastic resin as an adhesive, which belongs to the technical field of proton exchanging film fuel batteries. Natural graphite powder, synthetic graphite powder or a mixture of the natural graphite powder and the synthetic graphite powder is used as electric conducting skeletal material in the method, and B-3 or A-804 thermoplastic acrylic resin is used as an adhesive. The B-3 or A-804 is dissolved to obtain resin solution firstly, the resin solution and the electric conducting skeletal material are kneaded, and after kneading, a dual-electrode plate of a proton exchange film fuel battery is prepared through granulation, drying, pulverization and one-step forming by mold pressing. The dual-electrode plate prepared by the method has the advantages of high electric conductivity, high strength, low air permeability, low cost and stable running at low temperature, and the adopted thermoplastic resin has low forming temperature and short forming time. Besides, liquid melt has low viscosity, the adhesive and the electric conducting skeletal material are easy to mix uniformly, and prepared forming powder material is easy to transport and store for a long term.

Description

Utilize thermoplastic resin to prepare the method for fuel battery double plates for adhesive
Technical field
The present invention relates to a kind of process of utilizing the plain compound of thermoplastic resin-based charcoal to prepare fuel battery double plates, belong to the Proton Exchange Membrane Fuel Cells technical field.
Background technology
Fuel cell (FC) is a kind of device that chemical energy is directly changed into electric energy by electrode reaction.Be characterized in that course of reaction does not relate to fossil fuel, energy conversion efficiency is not subjected to the restriction of " Carnot cycle ", so the energy conversion efficiency height.The energy of Proton Exchange Membrane Fuel Cells changes rate up to 60%~80%, and actual service efficiency then is 2 times [referring to International Power, 2001 (2): 24~26] of ordinary internal combustion engine.Variation, the environmental pollution of fuel is little, noise is low, reliability and maintainability are good, and advantages such as cold-starting, no electrolyte leakage are that other battery is unrivaled.Therefore be acknowledged as the first-selected power supply that promises to be space flight, military affairs, electric automobile and regional power station most.
Bipolar plates is the vitals of Proton Exchange Membrane Fuel Cells, and also being influences battery performance, especially influences a key factor of power of battery density and manufacturing cost.In the PEMFC battery pack, requiring bipolar plate material is the good conductor of electricity and heat, has high resistance to corrosion and suitable runner.At present, fuel cell technology is quite ripe, be in business-like eve, because the cost of manufacture and the price higher (2000~3000dollars/Kw) of fuel cell, article [Per Ekdunge, MonikaRaberg.The fuel cell vehicle analysis of energy use, Emissions and cost, Int.J Hydrigeb Ebergym1998,23 (5): 381~385], cost of manufacture to fuel cell is assessed, and wherein the cost of manufacture of bipolar plates accounts for the 60%-70% of whole fuel cell, has become and has limited one of its business-like obstacle.
People such as HENTALL L P study the different materials that can be used for dual polar plates of proton exchange membrane fuel cell at [the 80th phase of J Power Sources] in 1999 " New materials for polymerelectrolyte membrane fuel cell current collectors " literary composition, and that these materials comprise is gold-plated, stainless steel, titanium and the flake graphite etc. of aluminium.Flake graphite is compared performance with standard graphite and is improved a lot, and cheap, be easy to machine work.But it is easy to collsion damage, and its compressibility has hindered its application in many battery pile.Gold-plated, aluminium sheet must guarantee the complete imporosity of coating as the bipolar plates of Proton Exchange Membrane Fuel Cells, to avoid the reaction of aluminium sheet and electrolyte solution.The performance of titanium plate that scribbles nitride is similar to conventional graphite, be easy to preparation, and the titanium plate is firm, and volume is little, the water-cooling apparatus of also can in plate, packing into simultaneously, but the titanium material cost is higher.Gold-plated corrosion resistant plate performance is better than the conventional graphite plate, and more cheap than titanium, but its density is big, simultaneously because its passivated surface layer in conjunction with very stable under the temperature, therefore is difficult to carry out diffusion-bonded.Because the stainless steel relative cost is low, intensity is high, easily processing and moulding, fuel cell studies group of Birmingham, GBR university will its bipolar plate material as Proton Exchange Membrane Fuel Cells.
Aspect the bipolar plates development, fuel cell ERC of Dalian Chemical Physics institute has initiated the metal sheet modification and has prepared bipolar plates technology, compares with traditional graphite bi-polar plate, and cost descends, but cost of manufacture is still very high.
The bipolar plates that single flexible graphite is made, though have good conduction, thermal conductivity, the intensity of palette is low, therefore how to improve its intensity by process means has certain difficulty to satisfy instructions for use; For large scale thin type bipolar plates, strengthen though can add metal forming, under the less situation of thickness, the full surface that how to make the even clad metal paper tinsel of flexible graphite is technological difficulties.
Select for use appropriate resin to make adhesive, make the conduction aggregate under certain process conditions, can prepare the composite material double pole plate that performance satisfies the pile requirement with graphite.Patent CN 1555106A (application number 200310112927.6) discloses a kind of can be used for the preparing compound of the plain composite material double pole plate of resin-based charcoal and the preparation technology of bipolar plates.This patent adopts thermosetting phenolic modified vinyl resin to make adhesive, makes the conduction aggregate with artificial and natural admixed graphite, prepares the compound of resin and graphite.This compound is prepared conductivity at 110~500S/cm by the mold pressing one-shaping technique under certain temperature condition, rupture strength is greater than the plain composite material double pole plate of the resin-based charcoal of 25MPa.By dress stack operation and stability experiment, performance such as the gas permeability of bipolar plates, corrosion resistance and stability all can reach instructions for use.But the weak point that this patent adopts thermosetting resin to make adhesive is the curing temperature height; Contain interior curing of moulding powder short time (3 days) of adhesive, be unfavorable for storage, transportation and the mechanization production of bipolar plates moulding powder; Next is coarse with the bipolar plate surfaces that thermosetting resin is purchased out, influences product quality.Abroad (referring to Injection moulded low cost bipolar plates for PEM fuel cells, J Power Sources131 (2004) 35-40) conductivity of using thermoplastic resin to prepare bipolar plates by injection mo(u)lding is 5-150S/cm, though the production efficiency height, poorly conductive; Use the melt viscosity of resin big simultaneously, be difficult to and conduct electricity aggregate mix, be difficult to guarantee the homogeneity of bipolar plates performance.
Summary of the invention
The purpose of this invention is to provide a kind of process of utilizing the plain compound of thermoplastic resin-based charcoal to prepare fuel battery double plates, make its bipolar plates that makes not only have higher conductivity, higher intensity and lower air penetrability, low cost, can stable operation under lower temperature, and used thermoplastic resin has lower forming temperature and short molding time, and fused mass has lower viscosity, adhesive and conduction aggregate are easy to mix, and the moulding powder that makes is easy to transportation and long storage time.
Technical scheme of the present invention is as follows:
A kind of method of utilizing the plain compound of thermoplastic resin-based charcoal to prepare fuel battery double plates is characterized in that this method comprises the steps:
1) is adhesive with thermoplastic acrylic resin B-3 or A-804,, pinches in the pot resin solution and the mixed thickener of pinching into of conduction aggregate mixed with B-3 or A-804 acetone solution resin solution; The mass percentage content of described thermoplastic acrylic resin and conduction aggregate is respectively 7%~20% and 80%~93%; Described conduction aggregate adopts the mixed powder of graphous graphite powder, natural graphite powder or two kinds of graphite powders;
2) with comminutor above-mentioned thickener is made φ 4~5mm, the particle of length 4~5mm is removed acetone by vacuumize;
3) dried particle is ground into the powder of granularity<1.5mm with pulverizer;
4) adopt die press technology for forming with described powder moulding, compression molding pressure is 6MPa~50MPa, is preferably 20MPa~30MPa; 120 ℃~180 ℃ of forming temperatures are preferably 130 ℃~140 ℃.
The mass percentage content of thermoplastic acrylic resin above-mentioned steps 1) and conduction aggregate is preferably 10%~16% and 84%~90% respectively.
The present invention compared with prior art, have the following advantages and the high-lighting effect: used thermoplastic resin has lower forming temperature and short molding time, and fused mass has lower viscosity, adhesive and conduction aggregate are easy to mix, and the moulding powder that makes is easy to transportation and long storage time; With the bipolar plates that compound of the present invention makes, volume conductance at normal temperatures is 200S/cm~500S/cm; The rupture strength of bipolar plates is 25MPa~40MPa under the normal temperature; Air transmission coefficient under the normal temperature is 10 -7Cm 2/ s; The density of bipolar plates is 1.85g/cm under the room temperature 3~2.0g/cm 3
Description of drawings
Fig. 1 is the process chart of preparation fuel battery double plates provided by the present invention.
Embodiment
Below concrete enforcement of the present invention is further described.
The conduction aggregate: in composite material of the present invention, used conduction aggregate is a natural graphite powder, or graphous graphite powder, or the mixed powder of two kinds of graphite powders, and the granularity of graphite is generally-150 orders; Conduction aggregate consumption accounts for 80%~93% of composite material weight, and preferred value is 84%~90%.
Adhesive resin: adhesive resin not only plays the effect that other solid particle in the composite material is bonded together, also can have influence on the intensity of bipolar plates, also can influence conductivity and the bipolar plates stability in use and the process conditions of moulding of bipolar plates simultaneously.As the adhesive resin of bipolar plates, not only require to improve the conductivity of bipolar plates, to have suitable forming temperature and briquetting pressure simultaneously, have excellent acid, alkali resistance.Adhesive resin as composite material of the present invention is A-804 and B-3 thermoplastic acrylic resin.
The preparation of bipolar plates:
The technological process of preparation compound powder provided by the invention and bipolar plates following (as Fig. 1): earlier thermoplastic resin A-804 and B-3 are made resin solution with acetone solution, solution temperature is generally at 15~56 ℃, again this resin solution and graphite aggregate are mixed and pinch, φ 4~5mm will be made by comminutor in the mixed back of pinching, the particle of length 4~5mm is removed acetone by vacuumize; Utilize the pulverizer crushing screening, obtain the compound powder of granularity<1.5mm.Described conduction aggregate can be a graphous graphite powder, also can be natural graphite powder, also can be the mixed powder of two kinds of graphite powders; Described thermoplastic resin is A-804 and B-3 thermoplastic acrylic resin; The preferred content of its conduction aggregate is 84%~90% in the composite material of preparation fuel battery double plates of the present invention; Thermoplastic resin content is 7%~20%, and preferred content is 10%~16%.Mixed pinching is to carry out in double worm mixer; Granulation is to carry out granulation with the common comminutor on the market; Drying is to carry out drying with vacuum dryer; Pulverizing is to pulverize the powder particles<1.5mm after the pulverizing with beater grinder.
Adopt die press technology for forming with described powder moulding: adopt compression molding or injection mo(u)lding, compression molding pressure is 6MPa~50MPa, and preferred briquetting pressure is 20MPa~30Mpa, 120 ℃~180 ℃ of forming temperatures, and preferred forming temperature is 130 ℃~140 ℃.It is a kind of for being applied directly to the external release agent of the XTEND 19W type on the mould to adopt compression molding to use, and generally is being higher than 25 ℃, is being lower than 250 ℃ of following film forming.When filming, at first oily thing, dust on the die surface are cleaned out, then mold heated is arrived operating temperature, with textile cloth release agent XTEND 19W is coated on the mould, wipe unnecessary release agent, apply two-layer or two-layer above XTEND 19W again, dry, curing joins batch mixing then and carries out mold pressing in the film chamber.This release agent can directly be bought from Lars composite material Co., Ltd of Beijing section.
Embodiment 1:
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 59
Natural graphite powder (150 orders, conduction aggregate) 29
B-3 thermoplastic acrylic resin (adhesive) 12
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
Performance is as follows:
Density: 1.98g/cm3 conductivity: 340S/cm rupture strength: 39MPa
Embodiment 2
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 0
Natural graphite powder (150 orders, conduction aggregate) 88
B-3 thermoplastic acrylic resin (adhesive) 12
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 2.01g/cm 3Conductivity: 470S/cm rupture strength: 36MPa
Embodiment 3
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 88
Natural graphite powder (150 orders, conduction aggregate) 0
B-3 thermoplastic acrylic resin (adhesive) 12
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.96g/cm 3Conductivity: 240S/cm rupture strength: 40MPa
Embodiment 4
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
B-3 thermoplastic acrylic resin (adhesive) 16
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.95g/cm 3Conductivity: 260S/cm rupture strength: 35MPa
Embodiment 5
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
B-3 thermoplastic acrylic resin (adhesive) 16
Briquetting pressure: 50MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.94g/cm 3Conductivity: 230S/cm rupture strength: 34MPa
Embodiment 6
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 46.5
Natural graphite powder (150 orders, conduction aggregate) 46.5
B-3 thermoplastic acrylic resin (adhesive) 7
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.94g/cm 3Conductivity: 520S/cm rupture strength: 20MPa
Embodiment 7
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 45
Natural graphite powder (150 orders, conduction aggregate) 45
B-3 thermoplastic acrylic resin (adhesive) 10
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.97g/cm 3Conductivity: 500S/cm rupture strength: 38MPa
Embodiment 8
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 40
Natural graphite powder (150 orders, conduction aggregate) 40
B-3 thermoplastic acrylic resin (adhesive) 20
Briquetting pressure: 20MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.90g/cm 3Conductivity: 180S/cm rupture strength: 38MPa
Embodiment 9
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
B-3 thermoplastic acrylic resin (adhesive) 16
Briquetting pressure: 30MPa
Forming temperature: 160 ℃
The bipolar plates performance is as follows:
Density: 1.96g/cm 3Conductivity: 225S/cm rupture strength: 40MPa
Embodiment 10
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
B-3 thermoplastic acrylic resin (adhesive) 16
Briquetting pressure: 30MPa
Forming temperature: 180 ℃
The bipolar plates performance is as follows:
Density: 1.95g/cm 3Conductivity: 230S/cm rupture strength: 40MPa
Embodiment 11
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
A-804 thermoplastic acrylic resin (adhesive) 16
Briquetting pressure: 30MPa
Forming temperature: 120 ℃
The bipolar plates performance is as follows:
Density: 1.90g/cm 3Conductivity: 180S/cm rupture strength: 25MPa
Embodiment 12
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
A-804 thermoplastic acrylic resin (adhesive) 14
Briquetting pressure: 30MPa
Forming temperature: 130 ℃
The bipolar plates performance is as follows:
Density: 1.95g/cm 3Conductivity: 200S/cm rupture strength: 27MPa
Embodiment 13
Quality of materials percentage (%)
Graphous graphite powder (150 orders, conduction aggregate) 42
Natural graphite powder (150 orders, conduction aggregate) 42
A-804 thermoplastic acrylic resin (adhesive) 7
Briquetting pressure: 6MPa
Forming temperature: 140 ℃
The bipolar plates performance is as follows:
Density: 1.85g/cm 3Conductivity: 250S/cm rupture strength: 20MPa

Claims (3)

1. one kind is utilized thermoplastic resin for adhesive prepares the method for fuel battery double plates, it is characterized in that this method comprises the steps:
1) is adhesive with thermoplastic acrylic resin B-3 or A-804,, pinches in the pot resin solution and the mixed thickener of pinching into of conduction aggregate mixed with B-3 or A-804 acetone solution resin solution; The mass percentage content of described thermoplastic acrylic resin and conduction aggregate is respectively 7%~12% and 88%~93%; Described conduction aggregate adopts the mixed powder of graphous graphite powder, natural graphite powder or two kinds of graphite powders;
2) with comminutor above-mentioned thickener is made φ 4~5mm, the particle of length 4~5mm is removed acetone by vacuumize;
3) dried particle is ground into the powder of granularity<1.5mm with pulverizer;
4) adopt die press technology for forming with described powder moulding, compression molding pressure is 6MPa~50MPa, 120 ℃~180 ℃ of forming temperatures.
2. in accordance with the method for claim 1, it is characterized in that: the pressure of compression molding described in the step 4) is 20MPa~30MPa, and forming temperature is 130 ℃~140 ℃.
3. it is characterized in that in accordance with the method for claim 1: the granularity of described conduction aggregate is-150 orders.
CNB2005100114412A 2005-03-18 2005-03-18 Method for preparing bipolar plate of fuel cell by using thermoplastic resin as adhesive Expired - Fee Related CN1305154C (en)

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CN1305154C true CN1305154C (en) 2007-03-14

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101859905B (en) * 2010-06-23 2012-06-20 湖南大学 Method for preparing graphite/resin compound bipolar plate for fuel cell
CN102408106A (en) * 2010-09-17 2012-04-11 豪亚兴业有限公司 Method for making porous graphite block by using graphite powder
CN102569828A (en) * 2010-12-22 2012-07-11 清华大学 Microcrystal graphite compound for double-pole plate of fuel cell and preparation method of microcrystal graphite compound
CN102305812B (en) * 2011-05-25 2013-03-27 天津力神电池股份有限公司 Method for detecting dispersion effect of lithium ion battery slurry on line
CN108808037A (en) * 2018-06-12 2018-11-13 江苏墨泰新材料有限公司 Fuel battery double plates, fuel cell, fuel battery engines and electric vehicle
CN109167072A (en) * 2018-09-07 2019-01-08 米库玻璃纤维增强塑料泰州有限责任公司 A kind of graphite bi-polar plate manufacturing process
CN109671955A (en) * 2018-12-27 2019-04-23 常州博翊碳素科技有限公司 The injection moulding process of fuel cell graphite composite bipolar plate
CN113270605B (en) * 2021-04-23 2022-12-09 四川东材科技集团股份有限公司 Preparation method of cold-pressed composite bipolar plate
CN113437320A (en) * 2021-06-19 2021-09-24 开封平煤新型炭材料科技有限公司 Method for preparing graphite bipolar plate by one-step forming
CN116072905B (en) * 2021-12-06 2023-06-27 北京华胜信安电子科技发展有限公司 Composite material, composite graphite bipolar plate, fuel cell and preparation method

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Publication number Priority date Publication date Assignee Title
JPS63211570A (en) * 1987-02-25 1988-09-02 Shin Kobe Electric Mach Co Ltd Stack sealing method
JPH1036179A (en) * 1996-07-23 1998-02-10 Showa Denko Kk Production of porous carbon plate
CN1509502A (en) * 2001-05-11 2004-06-30 ��Ԩ��ѧ��ҵ��ʽ���� Separator for solid polymer type fuel cell and method for producing same
CN1555106A (en) * 2003-12-26 2004-12-15 清华大学 Process for preparing fuel cell bipolar plate and composite material used thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63211570A (en) * 1987-02-25 1988-09-02 Shin Kobe Electric Mach Co Ltd Stack sealing method
JPH1036179A (en) * 1996-07-23 1998-02-10 Showa Denko Kk Production of porous carbon plate
CN1509502A (en) * 2001-05-11 2004-06-30 ��Ԩ��ѧ��ҵ��ʽ���� Separator for solid polymer type fuel cell and method for producing same
CN1555106A (en) * 2003-12-26 2004-12-15 清华大学 Process for preparing fuel cell bipolar plate and composite material used thereof

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