A kind of deoxidizing agent of molybdenum oxide and preparation method thereof
The present invention relates to a kind of deoxidizing agent of molybdenum oxide, particularly a kind of can deoxidation in hydrogeneous and not hydrogeneous atmosphere, also can contain the deoxidizing agent of molybdenum oxide of deoxidation in the gaseous mixture of carbon monoxide at sulfur-bearing.
Along with the development of industries such as electronics, building materials, metallurgy, chemical industry, more and more higher to the requirement of the quality of high-purity gas and quantity.In order to produce high-purity gas, industrial cryogenic rectification method, low-temperature adsorption, film diffusive separation method and catalysis absorption method etc. of having developed in succession at present, wherein catalysis absorption method is the most commonly used.In of the requirement of many industries to high-purity gas, oxygen content is had higher requirements, its remaining oxygen is in the ppm level, even ppb level, owing to adopt the deoxidier deoxidation, have that equipment is simple, easy to operate, treating capacity is big, deoxidation effect good, low power consumption and other advantages, obtained in recent years using widely.Magazines such as special gas in recent years, low temperature and special gas have been introduced domestic some kinds of comparatively ripe deoxidiers, as: 1) copper deoxidier is representative with 0603 type deoxidier mainly, at temperature 180-240 ℃, and air speed 1000-3000h
-1Condition under, can be with general hydrogen, general nitrogen deoxidation to 10ppm, i.e. the deoxidation degree of depth can reach 10ppm, deoxidizing capacity can reach 10 (ml O
2)/(g deoxidier).2) silver-colored deoxidier is representative with 201 type AgX type gas purifying agents mainly, at normal temperature, and air speed<10000h
-1Condition under, can be with the mist deoxidation to 1ppm, i.e. the deoxidation degree of depth can reach 1ppm, deoxidizing capacity can reach 10ml O
2/ (g deoxidier).3) palladium deoxidier, the kind of such deoxidier is more, and deoxidation effect is better, can reach below the 1ppm.4) the nickel deoxidier mainly contains Ni-Cr
2O
3System and Ni-Al
2O
3System, cheap, but deoxidation effect is relatively poor.5) manganese series catalyzer, main 401,402,401-B type, in room temperature, air speed 10000h
-1Condition under, can have good deoxidation effect with the gas deoxidation to 0.1ppm.
Although manganese deoxidier has good deoxidation effect.But this deoxidier is very unstable, in case be exposed in the air, then emit a large amount of heat, lost efficacy immediately, so should not store and transport, only suitable now-making-now-using, thereby limited its suitability for industrialized production, present industrial deoxidier, inexpensive person's poor-performing, function admirable person costs an arm and a leg, and in addition, above-mentioned various deoxidiers run into and contain H
2S, COS sulfides, and when containing the gas of impurity such as CO, all very easy poisoning is so its scope of application has been subjected to very big restriction.In addition, manganese deoxidier also is not suitable for and contains H
2The deoxidation treatment of foreign gases such as S, COS, CO.Developed HC-1 type dehydrogenation catalyst in recent years and there are the problems referred to above equally in the PtS dehydrogenation catalyst.
The preparation that a kind of molybdenum is a dehydrogenation catalyst is disclosed among the Chinese patent ZL 93 1 12631.2, but the catalyst for preparing in this patent, mainly be sulfide, in use there is a small amount of sulphur to emit, the industry that influences this catalyst is promoted, the zirconium compounds of being introduced or the effect of cerium compound are little, and the oxide catalyst of its preparation exists that serviceability temperature is higher, the life-span is short and the more high deficiency of price.
The objective of the invention is to overcome the above-mentioned shortcoming of existing deoxidier, by prescription screening, preparation condition and formulation optimization, provide that a kind of catalyst activity constituent content is little, impurity poisoning such as preparation technology is simple, price is cheaper, productions is easy, deoxidation effect is good, resisting sulfide and carbon monoxide and do not have the high-efficiency multi-function deoxidizing agent of molybdenum oxide of suitability for industrialized production in a large number of the stable storage of sulphur effusion, and the preparation method of described deoxidier.
Realize the technical scheme of the object of the invention:
The said deoxidizing agent of molybdenum oxide of the present invention system is made of carrier and deoxy activity master component and helper component.
Said carrier can be γ-Al
2O
3, SiO
2, TiO
2, active carbon, or their mixture;
Said deoxy activity component is the composition that various elements such as molybdenum, tungsten, iron, cobalt, nickel, oxygen constitute, available following general formula:
MoOaAObDOc is wherein: Mo-is a molybdenum element; A-is tungsten or cobalt element and composition thereof; D-is iron or nickel element and composition thereof; A=1.0,1.5,2.0,2.5; B=1.0,1.5,2.0,2.5; C=1.0,1.5,2;
In the deoxidier, the percentage by weight ratio of components scope of deoxy activity component is: Mo:5-45% (wt); A:0.1-20% (wt); D:0-6% (wt); O:20-40%;
Wherein: the amount of oxygen is chosen and must be complementary by forming required metal oxide.
The weight percent content of suitable deoxy activity component is 5-45%, and is preferred 15~35%, and all the other are carrier.
In the molybdenum deoxidier, introduce tungsten compound or/and cobalt compound, or/and the cooperative effect of cobalt molybdenum compound, improve the deoxidizing capacity of molybdenum deoxidier by the tungsten compound; In the molybdenum deoxidier, introduce iron compound or/and nickel compound, can improve the activity of molybdenum deoxidier, the reaction temperature when reducing deoxidation.
The preparation method of molybdenum series catalyst of the present invention mainly comprises the steps:
1) the suitable catalyst carrier of preparation; 2) homogeneous phase solution of preparation dehydrogenation catalyst active constituent; 3) dipping of active constituent; 4) reduction activation heat treatment.
1) preparation of catalyst carrier:
According to the different operating positions and the raw-material situation of this catalyst, select γ-Al
2O
3, SiO
2, active carbon or TiO
2Deng the preparation shaping carrier, the specific area that requires carrier is at 100-300m
2/ g, pore size are at 0.5~0.7nm, and pore volume is more than 0.4ml/g, and compression strength is not less than the 60N/ grain, also can buy corresponding carrier as required;
2) preparation of active constituent:
According to proportioning take by weighing active material (as ammonium molybdate, ammonium tungstate, nitric acid brill, ferric nitrate etc.) respectively or mixed dissolution in water, make homogeneous phase solution, remove by filter insoluble matter, add the pH=9-11 of ammoniacal liquor regulator solution, the maceration extract of active constituent;
3) dipping of active constituent:
Under stirring condition, the carrier for preparing is placed the active constituent solution for preparing respectively, also can adopt equivalent impregnation, being about to active constituent solution is sprayed on the carrier equably, suitable 14-16 hour of dip time, temperature is between 40-70 ℃, promptly get the catalyst of supported active component, be placed on earlier in the vacuum drying oven, in 100-120 ℃, under vacuum 80~100mmHg dry 9-10 hour, roasting in Muffle furnace then, sintering temperature is 350-550 ℃, and roasting time is 8-10 hour, and getting the oxidized form molybdenum is mixture catalyzer;
4) reduction activation is handled:
Oxidation catalyst with above-mentioned preparation places reduction furnace, reduces 8-12 hour in pure hydrogen, and by certain formula heating reduction, reduction temperature is 250-500 ℃, and after reduction finished, nitrogen replacement 2-3 hour used in cooling, promptly obtains highly active molybdenum series catalyst.
Obtain high-efficiency multi-function molybdenum oxide dehydrogenation catalyst according to above-mentioned prescription and preparation method, can be used for the deoxidation of general nitrogen, general hydrogen, synthesis gas, argon gas, alkanes gaseous mixture and sulfurous gas, its deoxidation degree of depth can reach 0.1ppm, its effect such as table 1:
Sequence number | Handle object | Working condition | Can reach the deoxidation degree of depth |
????1 | General hydrogen deoxidation | Normal pressure; 100~250 ℃, air speed 6000-10000h
-1H
2:98%(V/V),O
2: 0.5% (V/V) other: 1.5% (V/V)
| ????0.1ppm |
????2 | General nitrogen deoxidation | Normal pressure~6atm; Normal temperature, air speed: 1000-3000h
-1N
2:99%(V/V),O
2: 0.4% (v/v) adsorbs deoxidation
| 0.1ppm maximal oxygen uptake 106ml/g |
????3 | General nitrogen deoxidation | Normal pressure; 100 ℃, 100~250 ℃, air speed is 3000~10000h
-1N
2:95%(v/v),H
2: the deoxidation of 3% (v/v) 02:0.5% (v/v) catalyst
| ????0.1ppm |
????4 | Sulfur-bearing, contain CO gaseous mixture such as synthetic gas deoxidizing | 20atm; Temperature>100 ℃, H
2:48%(V/V),CO:51% ??(V/V) H
2The deoxidation of S:0.11% (V/V) catalyst
| ????0.1ppm |
Table 1
By table 1 as seen, the high-efficiency multi-function molybdenum oxide dehydrogenation catalyst that the present invention prepares, its deoxidation degree of depth can reach 0.1ppm, can be used in catalytic deoxidation in the hydrogeneous gas, its deoxidation degree of depth also reaches precious metals palladium catalyst, but price be its 1/2~1/3, also can be used in the sulfur-bearing atmosphere and use.
Use in industry to facts have proved that this catalyst has active constituent height, long service life, advantage such as can reach more than 2 years, cost is low, disposal ability is big.
This catalyst can also be used in deoxidation in the gas that does not allow hydrogeneous atmosphere, the experiment proved that, its deoxidizing capacity can reach 106 (ml.O
2)/g (deoxidier) for existing more than 4 times of commercial catalyst, has the wide industrial application prospect.
Embodiment 1
With 30g (NH
4)
4Mo
7O
246H
2O, 12g, (NH
4)
5H
5[H
2(WO
4)] 6H
2O mixes and to be dissolved in the 50g water, crosses the elimination insoluble matter, and regulating the pH value with ammoniacal liquor is 10, with spray solution at 50gAl
2O
3On the carrier (purchase shaping carrier), being 50 ℃ in temperature flooded 14 hours down, at 120 ℃, vacuum is under the 100mmHg dry 9 hours, roasting in muffle furnace then 400 ℃ of following roastings 6 hours, is warmed up to 540 ℃ of roastings 3 hours again, used hydrogen reducing at last 10 hours, reduction temperature is 280 ℃, with the nitrogen cooling, promptly gets the said deoxidizing agent of molybdenum oxide of the present invention.
This catalyst is to general nitrogen hydrogenation (N
2: 95% (v/v), H
2: 3% (v/v), O
2: 0.5% (v/v)) carrying out deoxidation, is 100 ℃ in 1atm, temperature, and air speed is 6000~10000h
-1Condition, remaining oxygen is 0.1ppm.Embodiment 2
Remove the carrier of catalyst and select TiO for use
2Outward, the preparation of dehydrogenation catalyst is with embodiment 1.
This catalyst is to general nitrogen (N
2: 99% (v/v) O
2: 0.5% (v/v)) adsorb deoxidation, at 1atm, normal temperature, air speed is 1000~3000h
-1Under the condition, remaining oxygen is 0.1ppm, and maximal absorptive capacity is 106ml/g, saturated after, logical hydrogen is at 200 ℃ of regeneration 3 hours down, activation recovering.Embodiment 3
With 25g (NH
4)
4Mo
7O
246H
2O25g, 10g (NH
4)
5H
5[H
2(WO
4)] 6H
2O, 7gCo (NO
3)
3, 3g Fe (NO
3)
3, mix and to be dissolved in the 50g water, cross the elimination insoluble matter, regulating the pH value with ammoniacal liquor is 11, with spray solution at 50g Al
2O
3On the carrier (purchase shaping carrier), being 60 ℃ in temperature flooded 15 hours down, at 120 ℃, vacuum is under the 100mmHg dry 9 hours, roasting in muffle furnace then, 550 ℃ of following roastings 8 hours, used hydrogen reducing at last 10 hours, reduction temperature is 280 ℃, with the nitrogen cooling, promptly get the said deoxidizing agent of molybdenum oxide of the present invention.
This catalyst adds sulphur (H to general hydrogen
2: 97% (v/v), H
2S:0.1% (v/v), O
2: 0.5% (v/v)) carrying out deoxidation, is 100 ℃ in 3atm, temperature, and air speed is 6000~10000h
-1Condition under, remaining oxygen is 0.1ppm.Embodiment 4
With 30g (NH
4)
4Mo
7O
246H
2O25g, 7g (NH
4)
5H
5[H
2(WO
4)] 6H
2O, 3gCo (NO
3)
3, 3g Fe (NO
3)
3, 3g Ni (NO
3)
2Mix and to be dissolved in the 50g water, cross the elimination insoluble matter, regulating the pH value with ammoniacal liquor is 10, with spray solution at 50g Al
2O
3On the carrier (purchase shaping carrier), being 60 ℃ in temperature flooded 15 hours down, at 120 ℃, vacuum is under the 100mmHg dry 9 hours, roasting in muffle furnace then, 550 ℃ of following roastings 8 hours, used hydrogen reducing at last 10 hours, reduction temperature is 280 ℃, with the nitrogen cooling, promptly get the said deoxidizing agent of molybdenum oxide of the present invention.
This catalyst adds sulphur (H to general hydrogen
2: 97% (v/v), H
2S:0.1% (v/v), O
2: 0.5% (v/v)) carrying out deoxidation, is 100 ℃ in 1atm, temperature, and air speed is 6000~10000h
-1Condition under, remaining oxygen is 0.1ppm.