CN1300375C - Method of synthesizing ferrous disulfide film by electro deposition oxidation and hot sulfurization - Google Patents

Method of synthesizing ferrous disulfide film by electro deposition oxidation and hot sulfurization Download PDF

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CN1300375C
CN1300375C CNB2004100734054A CN200410073405A CN1300375C CN 1300375 C CN1300375 C CN 1300375C CN B2004100734054 A CNB2004100734054 A CN B2004100734054A CN 200410073405 A CN200410073405 A CN 200410073405A CN 1300375 C CN1300375 C CN 1300375C
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film
ferrous disulfide
fes
electro deposition
hot sulfurization
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CN1624196A (en
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孟亮
刘艳辉
侯玲
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

The present invention discloses a method for synthesizing a ferrous disulfide thin film by electrodepositing oxidation and thermal sulfuration. The method comprises the following steps: adopting a conductive glass substrate; electrodepositing a Fe-S compound film in the water solution of FeSO4 and Na2S2O3 with the pH value of 3.0 to 5.0; obtaining an FeSO4 prefabricated film via oxidation treatment at the temperature of 180 to 220 DEG C; treating the prefabricated film under the nominal sulfuration pressure of 20 to 40 kPa at the sulfuration temperature of 350 to 450 DEG C for 5 to 20 hours by keeping the same temperature; converting the prefabricated film to the ferrous disulfide thin film in a cube crystal system. The present invention prevents a transition phase organization from existing in the ferrous disulfide thin film; the made thin film has a transparent substrate, and the diffusion of metal or submetallic simple substance atoms to a film body does not exist; the combination of a film layer and the substrate is reliable; the present invention has the advantages of simple process and equipment and high efficiency.

Description

The method of electro deposition oxidation and hot sulfurization synthesizing ferrous disulfide film
Technical field
The present invention relates to a kind of technology of preparing of function film.
Background technology
Along with the development of progress of science and technology and human civilization, the disposable energy such as coal, petroleum and natural gas more and more can not be satisfied the demand, and its reserves are also in rapid minimizing.And, in the use of these disposable energy, can discharge in a large number the deleterious gas of the mankind, destroy human environment of depending on for existence.Therefore, to the utilization of renewable resources, become the primary content of current scientific research.In various renewable resourcess, inexhaustible, nexhaustible sun power has become the emphasis of utilization of new energy resources exploitation, and wherein one of mainly exploitation form is to try hard to that solar energy is converted into electric energy effectively promote the well-being of mankind.
Solar cell is the device that luminous energy is converted into electric energy, and optoelectronic pole material wherein is the core of solar cell, and except that silicon materials commonly used at present, some new solar cell materials constantly are being developed exploitation.In these materials, the pyrite (FeS of isometric system 2) owing to have a suitable energy gap (about 0.95eV), and high photoelectric absorption coefficient (when λ≤700nm, d 〉=5 * 10 5Cm -1), stable in properties under the natural condition, Environmental compatibility is good, and is nontoxic, and the component reserves enrich the great attention that reaches series of advantages such as material uses that consumption is lacked and be subjected to scientific and technological circle.
As solar cell material, FeS 2Should use with form of film, existing multiple technology of preparing can synthetic FeS 2Film.Patent US6635942 proposes a kind of FeS that contains that is used for solar cell 2The rete semiconducter device, monocrystalline wherein or polycrystalline FeS 2Can take from natural mineral, just have suitable carrier concentration but must adopt the multi-region cleaning technique to handle.In addition, above-mentioned patent has proposed to adopt vapor transportation, colloidal sol-gel reaction deposition, FeS 2Target as sputter, metal-organic chemical vapor deposition equipment, synthetic technologys such as spray pyrolysis and molecular beam epitaxial growth prepare FeS 2Similarly, patent US6630257 has proposed a kind of FeS of containing 2The technology of preparing of membrane electrode, FeS wherein 2Be considered to adopt chemical vapor transportation chemical vapour deposition, thermal spray deposition, ferriferous oxide sulfuration, reactive sputtering, prepared such as iron film electrodeposition and silk screen printing.
Patent US4649227 has announced two kinds of photosensitive FeS that multiple doped element is arranged 2Membrane prepare technology.First kind of technology is by the natural materials thermochemical treatment being obtained the FeS of required crystal type, purity and metering composition 2, and rely on chemical vapor transportation to form film.Second kind of technology is to prepare FeS by the building-up reactions between iron or iron containing compounds and sulphur or the sulfocompound 2, can adopt that reactant directly contacts, thermograde conversion and vapor transportation realize crystal growth, also can be by reaction formation FeS again after iron carbonyl or iron halide and sulphur or the hydrogen sulfide thermolysis 2Film.Patent ZL02111221.5 has announced the synthetic FeS of a kind of magnetron sputtering iron film of monocrystalline silicon piece substrate 2The preparation method, magnetron sputtering pure iron film on monocrystalline silicon piece carries out the pure iron film hot sulfurization reaction again and forms and have the FeS that standard chemical metering composition there is no transition phase 2Film has higher sticking power between film and the substrate, can be used for FeS 2The laboratory sample of film growth research.
At above-mentioned preparation FeS 2In the technology of film, comparatively speaking, galvanic deposit prefabricated membrane hot sulfurization technology again has processing parameter and controls easily, film forming is even, with low cost, be easy to advantages such as practical application, and can improve film quality and performance by control pre-deposition and hot vulcanization process parameter easily.Yamamoto etc. (SolarEnergy Materials and Solar Cells, 2003, vol.75 pp.451-456) has reported a kind of FeS close with the electrochemical deposition effect 2Film preparing technology is mainly with FeSO 4And (NH 4) 2S xThe aqueous solution is sprayed at glass and Si sheet, and adds the thermosetting prefabricated membrane at 120 ℃, then at H 2Sulfuration annealing forms the FeS of p type conduction among the S 2Film.Prepare FeS about galvanic deposit and hot sulfurization 2Film, and Nakamura etc. (Solar EnergyMaterials and Solar Cells, 2001, vol.65 pp.79-85) has proposed to use FeSO 4And Na 2S 2O 3The method of aqueous solution revulcanization behind electrolytic deposition FeS prefabricated membrane in the Ti substrate is synthesized FeS 2Film, sulfur vapor N 2Carry.(Materials Research Bulletin, 2003, vol.38, pp.1123-1133 such as Gomes; Electrochimica Acta, 2004, vol.49, pp.2155-2165) 1: 3 (NH of employing 4) 2Fe (SO 4) 2The aqueous solution and Na 2S 2O 3Galvanic deposit Fe-S transition compound film, electroplate liquid adds H 2SO 4Be adjusted to pH=3, substrate is the Ti sheet, the S in the solution 2O 3 2+/ Fe 2+Molar ratio can not equal 1, the Fe-S film is annealed to change into the FeS of n type conduction subsequently in 250~500 ℃ sulphur atmosphere 2Film.Li Enling etc. (Xi'an University of Technology's journal, 2002, vol.18 pp.48-50) adopts FeSO 47H 2O+Na 2S 2O 35H 2The galvanic deposit in Si (111) substrate of the O aqueous solution has FeS 2, FeS and Fe 7S 8The film of mixed structure is subsequently at N 2Or under the vacuum condition through 400~500 ℃ of drying treatment, film uncured annealing.
Yet existing galvanic deposit is the FeS of hot sulfurization preparation again 2Film is because prefabricated membrane is a transition Fe-S compound phase often, and sulfidation is difficult to make transition phase all to be converted into FeS 2, or make FeS 2In have the S room inevitably and form lattice imperfection.In addition, for realizing galvanic deposit, elemental metals or single crystalline Si are adopted in substrate, uncontrollable substrate atom spreads to film body in sulfidation, causes the improper doping of film, causes the conduction type instability, these substrates simultaneously are opaque, can intercept incident light in the practical application.
If prefabricated membrane is a ferriferous oxide, then ferriferous oxide and active S atom direct reaction generate FeS in sulfidation 2Film can avoid occurring poor S transition phase.Smestad etc. (Solar Energy Materials, 1990, vol.20 pp.149-165) adopts pyrolysis FeCl 2Or FeCl 3On substrate of glass, prepared Fe 3O 4Or Fe 2O 3Prefabricated membrane places prefabricated membrane 350 ℃ of following sulfidizing to form FeS again 2Film.In addition, prefabricated membrane also can obtain with the method that the pure Fe film of evaporation reoxidizes processing.Raturi etc. (Renewable Energy, 2000, vol.20 pp.37-43) sprays FeCl on 370 ℃ of sheet glass 3Solution oxide has formed Fe 2O 3, annealing makes prefabricated membrane change FeS in vulcanized gas again 2Film.
Form FeS with the sulfuration of ferric oxide prefabricated membrane 2The technology of film can prevent effectively that poor S transition phase from occurring, adopt substrate of glass as another, avoid substrate that the obstruct of incident light and substrate atomic diffusion are entered film body and caused uncontrollable improper doping, but the prefabricated membrane preparation must be adopted evaporation or chemical vapour deposition, with respect to electro-deposition techniques, the equipment more complicated, film combines insecure with substrate, and efficient is not high yet.
Summary of the invention
The purpose of this invention is to provide the method for a kind of electro deposition oxidation and hot sulfurization synthesizing ferrous disulfide film, processing parameter is controlled easily, does not have transition phase and improper foreign atom in the film, film body adhere to reliable and substrate transparent.
For achieving the above object, the technical solution used in the present invention is:
1) the film carrier substrate is a conductive glass, successively rinses well with deionized water behind the ultrasonic cleaning 15min in acetone and ethanolic soln again;
2) electrodeposit liquid is FeSO 4And Na 2S 2O 3The aqueous solution, molar concentration rate is 1: 5, the pH value is 5.0;
3) make counter electrode with the Pt sheet, 20min obtains deposited film in 0.75mA electric current deposit;
4) electrodeposited film is carried out oxide treatment, obtain having Fe 3O 4The prefabricated membrane of structure;
5) be that 99.5% sublimed sulphur powder is packaged in the silica tube with prefabricated membrane and purity, be evacuated to before the encapsulation to be lower than 1 * 10 -2Pa, and argon filling is replaced 3~8 times repeatedly;
6) sample after will encapsulating carries out sulfidizing in constant-temperature oven, obtains FeS 2Film.
Described film carrier substrate is In for the conducting film composition 2O 3: SnO 2=9: 1 ITO conductive glass.
Described electrodeposited film oxidation processing technique is to be incubated 2h in 180~220 ℃ of dry airs.
Sulfur vapor pressure is 20~40kPa in the described sulfidizing, and curing temperature is 350~450 ℃, and curing time is 5~20h.
The useful effect that the present invention has is:
1) introduced the oxidation link after galvanic deposit, the Fe-S compound that galvanic deposit is formed is converted into Fe in advance 3O 4, avoided the FeS after the hot sulfurization 2The transition phase tissue of residual harmful in the film;
2) used the substrate of ITO conductive glass, avoided the iris action of base material, be practical application in solar cell and FeS incident light 2The test of film photoelectric performance provides the condition that makes things convenient for;
3) do not exist in the substrate metal or metalloid simple substance atom in film body diffusion and cause improper doping and influence the film electric property;
4) compare with evaporation and chemical vapour deposition, because the FeS of prepared by electrodeposition 2The associative key of rete and substrate is stronger, causes film that higher sticking power is arranged;
5) preparation technology and equipment are simple, and efficient is higher.
Description of drawings
Fig. 1 is the prefabricated membrane crystalline structure X-ray diffraction spectrum in the embodiment of the invention 1;
Fig. 2 is the FeS in the embodiment of the invention 1 2Film crystalline structure X-ray diffraction spectrum;
Fig. 3 is the prefabricated membrane crystalline structure X-ray diffraction spectrum in the embodiment of the invention 2;
Fig. 4 is the FeS in the embodiment of the invention 2 2Film crystalline structure X-ray diffraction spectrum.
Embodiment
Embodiment 1:
The ITO conductive glass that will be of a size of 20 * 15mm2 is as the film carrier substrate, and the conducting film composition is In 2O 3: SnO 2=9: 1, first ultrasonic cleaning 15min in acetone soln, ultrasonic cleaning 15min in ethanolic soln again, ultrasonic cleaning is after the ionized water cleaning down is removed residual organic solution.
The preparation molar concentration rate is 1: 5 FeSO 4And Na 2S 2O 3The aqueous solution is with the H of dilution 2SO 4The pH value to 5.0 of regulator solution.Make counter electrode with the Pt sheet, deposition Fe-S compound film in substrate, the constant current of maintenance 0.75mA, depositing time is 20min.Deposition gained sample soaks 1h after with deionized water rinsing in dehydrated alcohol, place the baking oven insulation 2h of 180 ℃ of dry airs to carry out oxide treatment again, obtains crystalline structure Fe as shown in Figure 1 3O 4Prefabricated membrane.
Calculate and to produce the required quality of 20kPa name sulphur pressure sublimed sulphur powder (purity is 99.5%) under 350 ℃ of conditions, prefabricated membrane and required quality sulphur powder are packaged in the silica tube, vacuumize also argon filling displacement 3 times repeatedly before the encapsulation, be evacuated to residual gas pressure during encapsulation and be lower than 1 * 10 -2Pa.With the sample sulfidizing 20h in 350 ℃ of constant-temperature ovens after the encapsulation.For preventing that film from cracking and peeling off, the control temperature rise rate is not higher than 4 ℃/min before the isothermal, and rate of temperature fall is not higher than 2 ℃/min behind the isothermal.The FeS that obtains after the sulfuration 2Membrane structure as shown in Figure 2.
Embodiment 2:
Method according to embodiment 1 prepares the Fe-S compound film, places the baking oven insulation 2h of 220 ℃ of dry airs to carry out oxide treatment electrodeposited film and obtains Fe 3O 4Prefabricated membrane, its crystalline structure as shown in Figure 3.
Calculate and to produce the required quality of 40kPa name sulphur pressure sublimed sulphur powder (purity is 99.5%) under 450 ℃ of conditions, according to the method among the embodiment 1 prefabricated membrane is converted into FeS at 450 ℃ of following sulfidizing 5h again 2Film (vacuumizing also argon filling displacement 8 times repeatedly before the silica tube encapsulation), crystalline structure as shown in Figure 4.

Claims (4)

1. the method for electro deposition oxidation and hot sulfurization synthesizing ferrous disulfide film is characterized in that:
1) the film carrier substrate is a conductive glass, successively rinses well with deionized water behind the ultrasonic cleaning 15min in acetone and ethanolic soln again;
2) electrodeposit liquid is FeSO 4And Na 2S 2O 3The aqueous solution, molar concentration rate is 1: 5, the pH value is 5.0;
3) make counter electrode with the Pt sheet, 20min obtains deposited film in 0.75mA electric current deposit;
4) electrodeposited film is carried out oxide treatment, obtain having Fe 3O 4The prefabricated membrane of structure;
5) be that 99.5% sublimed sulphur powder is packaged in the silica tube with prefabricated membrane and purity, be evacuated to before the encapsulation to be lower than 1 * 10 -2Pa, and argon filling is replaced 3~8 times repeatedly;
6) sample after will encapsulating carries out sulfidizing in constant-temperature oven, obtains FeS 2Film.
2. the method for electro deposition oxidation according to claim 1 and hot sulfurization synthesizing ferrous disulfide film is characterized in that: described film carrier substrate is In for the conducting film composition 2O 3: SnO 2=9: 1 ITO conductive glass.
3. the method for electro deposition oxidation according to claim 1 and hot sulfurization synthesizing ferrous disulfide film is characterized in that: described electrodeposited film oxidation processing technique is to be incubated 2h in 180~220 ℃ of dry airs.
4. the method for electro deposition oxidation according to claim 1 and hot sulfurization synthesizing ferrous disulfide film is characterized in that: sulfur vapor pressure is 20~40kPa in the described sulfidizing, and curing temperature is 350~450 ℃, and curing time is 5~20h.
CNB2004100734054A 2004-12-07 2004-12-07 Method of synthesizing ferrous disulfide film by electro deposition oxidation and hot sulfurization Expired - Fee Related CN1300375C (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100432290C (en) * 2006-07-13 2008-11-12 陕西科技大学 Preparation method of Sb2S3 thermal electric film
CN102485654B (en) * 2009-09-23 2014-11-05 东北大学 Method for preparing pyrite crystals under heat curing condition
CN112062165A (en) * 2020-08-19 2020-12-11 浙江工业大学 Regulation and control FeS2Method for reducing graphene oxide compact assembly structure

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0173642B1 (en) * 1984-07-27 1991-01-23 Hahn-Meitner-Institut Berlin Gesellschaft mit beschränkter Haftung Photoactive pyrite film, method for its preparation and application of such a pyrite film
CN1387265A (en) * 2002-03-29 2002-12-25 浙江大学 Process for preparing FeS2 on monosilicon substrate by magnetically controlled sputter to Fe film
US6635942B2 (en) * 1998-04-29 2003-10-21 LA VECCHIA Nunzio Semiconductor element, especially a solar cell, and method for the production thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0173642B1 (en) * 1984-07-27 1991-01-23 Hahn-Meitner-Institut Berlin Gesellschaft mit beschränkter Haftung Photoactive pyrite film, method for its preparation and application of such a pyrite film
US6635942B2 (en) * 1998-04-29 2003-10-21 LA VECCHIA Nunzio Semiconductor element, especially a solar cell, and method for the production thereof
CN1387265A (en) * 2002-03-29 2002-12-25 浙江大学 Process for preparing FeS2 on monosilicon substrate by magnetically controlled sputter to Fe film

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