CN1296192C - Integrated mould pressing die for glass fibre reinforced plastic centrifugal blower blade wheel and its method - Google Patents
Integrated mould pressing die for glass fibre reinforced plastic centrifugal blower blade wheel and its method Download PDFInfo
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- CN1296192C CN1296192C CNB2003101221450A CN200310122145A CN1296192C CN 1296192 C CN1296192 C CN 1296192C CN B2003101221450 A CNB2003101221450 A CN B2003101221450A CN 200310122145 A CN200310122145 A CN 200310122145A CN 1296192 C CN1296192 C CN 1296192C
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- loose piece
- movable block
- centrifugal blower
- die
- upper left
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Abstract
The present invention discloses an integrated mould pressing die for glass fiber reinforced plastic centrifugal blower blade wheels and a method thereof. The die comprises a common upper die, a lower die and ten inter-blade core dies, and the core dies comprises a lower movable block, a left upper movable block and a right upper movable block, wherein the bottom surface of the lower movable block contacts with a chassis; the upper left movable block is positioned at the upper left side of the lower movable block, the bottom surface of the upper left movable block is connected with an upper left end surface of the lower movable block, and one side surface is connected with an arced surface outside a blade; the right upper movable block is positioned at the right upper side of the lower movable block, the bottom surface of the right upper movable block is connected with the right upper end surface of the lower movable block and is not connected with the upper left movable block, and a side surface of the right upper movable block is connected with a straight surface in the other blade. The integrated mould pressing die for glass fiber reinforced plastic centrifugal blower blade wheels and the method thereof divide a core die among blades into three mutually connected movable blocks, so as to solve the problem that the core die can not demould after integral compression moulding forming. The present invention can also increase the integral strength of blade wheels so as to increase production efficiency, increase blade strength and prolong the service life of fans.
Description
Technical field
The present invention relates to a kind of molding die and method thereof of fiberglass centrifugal blower fan blade wheel, particularly relate to a kind of integral die mould and method thereof of fiberglass centrifugal blower fan blade wheel.
Background technology
FB-4-72-11 type fiberglass centrifugal blower at present commonly used is to change steel plate materials into glass-reinforced plastic material and make on the basis of 4-72-11 type centrifugal blower.The characteristics of this blower fan are corrosion-resistant, in light weight, little power consumption and long service life.Fig. 1 is the fiberglass centrifugal blower fan blade wheel side structure schematic diagram of prior art.Fig. 2 be among Fig. 1 A-A to cutaway view.Fig. 3 is the blade three-dimensional structure diagram among Fig. 1.As shown in Figure 1 to Figure 3, the fiberglass centrifugal blower fan blade wheel of this prior art mainly comprises shroud 1, hub disk 2 and 10 airfoil blades 3.10 airfoil blades 3 equidistantly are vertically fixed on the hub disk 2, and the inner surface of shroud 1 then is connected with the end face of each blade 3.Because the gap between the blade 3 of this blower fan is that the inside is high, the outside is low; and the upper surface is curved; and the inboard of blade 3 is for facing directly; the outside is cambered surface; and with the axle center be 135 the degree gradients; so if adopt the moulding of integral die method, the core that blade is 3 can be subjected to the influence of shroud 1 and depanning from the side at all.Thereby this blower fan can only adopt hub disk 2, blade 3 and shroud 1 bondingly successively again after the moulding respectively, or coils 1, the 2 method moulding that is connected with stay bolt penetrating blade 3 with front and back.Because this blower fan in use needs rotation at a high speed; so impeller is produced break in rotary course if the connection of 2 of shroud 1, blade 3 and hub disks is insecure; and then cause danger; but also can not guarantee dynamic balancing, thereby occur waiting damage blower fan accident because of the axle of cutting that vibrations cause through regular meeting.Some blower fan factory also adopted and was stained with the thin blade 3 of one deck earlier on hub disk 2 in the last few years, thickening model is molded again to load onto manual mould then, then produce this blower fan with the glass cloth of reserving on shroud 1 and the blade 3 is bonding at last with the method for bolted compression moulding, though blade 3 and shroud 1 can bond together, but still can't guarantee the bulk strength of impeller.And have not yet to see the integral die mould and the method thereof of any a kind of this fiberglass centrifugal blower fan blade wheel.
Summary of the invention
In order to address the above problem, the object of the present invention is to provide that a kind of moulding is simple, good integral strength, production efficiency is high and the integral die mould and the method thereof of the fiberglass centrifugal blower fan blade wheel that can reduce production costs.
In order to achieve the above object, the integral die mould of fiberglass centrifugal blower fan blade wheel provided by the invention comprises core between common upper and lower mould and 10 blades, and described core is by the contacted loose piece down in bottom surface and chassis; Be positioned at that the upper left side of following loose piece and bottom surface link to each other with the upper left end face of following loose piece and cambered surface is joined outside a side and the blade upper left loose piece; Join with the upper right end face of the upper right side that is positioned at following loose piece and bottom surface and following loose piece and face the upper right loose piece composition that joins directly with the not contacted side of upper left loose piece and another blade inboard.
The joint, bottom surface of described upper left loose piece and upper right loose piece is outstanding downwards respectively to be formed with a flange with positioning action, then be formed with in the upper surface corresponding position of loose piece down can with the corresponding groove of above-mentioned two flange shape.
Described groove is a dovetail groove.
The integral die method of fiberglass centrifugal blower fan blade wheel provided by the invention is carried out according to the following order step:
(1) makes the core that steel, inner surface chromium plating and inner chamber have the upper die and lower die of heater and 10 group aluminum alloy materials and outer surface chromium plating and be made up of above-mentioned loose piece, upper left loose piece and upper right loose piece down respectively according to the project organization of the shroud of fiberglass centrifugal blower fan blade wheel, blade, hub disk;
(2) inner surface of mould and the outer surface of loose piece are evenly coated paraffin release agent;
(3) reaching the upper left loose piece of 10 core assembly moulds, upper right loose piece down, loose piece is installed in the patrix cavity successively;
(4) the SMC felt of in the gap of core, packing thermosetting resin into or cutting;
(5) on forcing press, install the upper and lower mould that loose piece is housed, then heating and mould pressing 10 minutes under the temperature of 200 tons pressure and 170 ℃;
(6) open upper and lower mould, take out the impeller workpiece that has loose piece, take out every core assembly mould successively and obtain the impeller workpiece according to the order of following loose piece, upper right loose piece and upper left loose piece then;
(7) burr of impeller are repaired integral body to be made the fiberglass centrifugal blower fan blade wheel.
The integral die mould of fiberglass centrifugal blower fan blade wheel provided by the invention and method thereof are that interlobate core is divided into three interconnective loose pieces, can not only solve the problem that core after the integral die moulding can't depanning like this, and can improve the bulk strength of impeller, thereby can enhance productivity, increase the service life of blade strength and prolongation blower fan.
Description of drawings
Be elaborated below in conjunction with the integral die mould and the method thereof of the drawings and specific embodiments to fiberglass centrifugal blower fan blade wheel of the present invention.
Fig. 1 is the fiberglass centrifugal blower fan blade wheel side structure schematic diagram of prior art.
Fig. 2 be among Fig. 1 A-A to cutaway view.
Fig. 3 is the blade three-dimensional structure diagram among Fig. 1.
Fig. 4 is a fiberglass centrifugal blower fan blade wheel core mould three-dimensional structure diagram provided by the invention.
The specific embodiment
As shown in Figure 4, the integral die mould of fiberglass centrifugal blower fan blade wheel provided by the invention comprises core between common upper and lower mould and 10 blades, and described core is by bottom surface and chassis 2 contacted loose pieces 10 down; Be positioned at that the upper left side of following loose piece 10 and bottom surface link to each other with the upper left end face of following loose piece 10 and upper left loose piece 11 that a side and blade 3 outside cambered surfaces are joined; Join with the upper right end face of the upper right side that is positioned at following loose piece 10 and bottom surface and following loose piece 10 and face upper right loose piece 12 compositions that join directly with the not contacted side of upper left loose piece 11 and another blade 3 inboards.The joint, bottom surface of described upper left loose piece 11 and upper right loose piece 12 is given prominence to downwards respectively and is formed with a flange 13 with positioning action, 14, then be formed with in the following upper surface corresponding position of loose piece 10 one can with the corresponding groove 15 of above-mentioned two flanges, 13,14 shapes.Described groove 15 is a dovetail groove.When making draught fan impeller, at first make upper die and lower die and 10 groups of cores of forming by above-mentioned loose piece 10, upper left loose piece 11 and upper right loose piece 12 down respectively according to the project organization of shroud 1, blade 3 and the hub disk 2 of fiberglass centrifugal blower fan blade wheel.Upper and lower mould is formed from steel, and can feed electrothermal tube, steam or thermal cycle oil in the internal cavities so that it is heated, and its Surface Machining, fineness are more than 4/4, and hard chrome plating.Loose piece 10,11,12 usefulness aluminium alloys are made, outer surface chromium plating, and each loose piece 10,11, should work in coordination tight for 12, and can be with the prefabricated upper screwed hole of outside end face of each loose piece 10,11,12, when outside depanning, can pull out loose piece 10 like this with a special bolt, 11,12, its depanning is more prone to.During work the outer surface of dies cavity and loose piece 10,11,12 is evenly coated paraffin release agent, and under the situation of inserting good flange 13,14 and groove 15,10 core assembly moulds are installed in the patrix cavity.The SMC felt of in the gap of core, packing thermosetting resin into or cutting, and leave certain surplus, exhaust is used during for pressurization.On forcing press, install the patrix that loose piece is housed then and begin preheating, and between upper and lower mould during matched moulds with 4 alignment pins location, make the pressure of upper and lower intermode remain on 200t/m
2Following heating and mould pressing 10 minutes.Because loose piece 10,11,12nd, to make with aluminium alloy, inner no heating chamber so it is to rely on and the contact-making surface of upper and lower mould conducts heat, makes that thermosetting resin between core or SMC felt are fast curing-formed and makes blade 3.Unclamp upper and lower mould afterwards, take out the impeller workpiece that has loose piece, take out loose piece 10 down from the side earlier, and then take out upper right loose piece 12 and upper left loose piece 11 successively.Wait to have got behind the 10 all core assembly moulds and and repair and integral body to make the fiberglass centrifugal blower fan blade wheel the burr of impeller.
Claims (4)
1, a kind of integral die mould of fiberglass centrifugal blower comprises core between common upper and lower mould and 10 blades, it is characterized in that: described core is by bottom surface and chassis (2) contacted loose piece (10) down; Be positioned at that the upper left side of following loose piece (10) and bottom surface link to each other with the upper left end face of following loose piece (10) and cambered surface is joined outside a side and the blade (3) upper left loose piece (11); Join with the upper right end face of the upper right side that is positioned at following loose piece (10) and bottom surface and following loose piece (10) and face upper right loose piece (12) composition that joins directly with the not contacted side of upper left loose piece (11) and another blade (3) inboard.
2, the integral die mould of fiberglass centrifugal blower according to claim 1, it is characterized in that: the joint, bottom surface of described upper left loose piece (11) and upper right loose piece (12) is given prominence to downwards respectively and is formed with a flange (13 with positioning action, 14), then be formed with in the following upper surface corresponding position of loose piece (10) one can with the corresponding groove of above-mentioned two flanges (13,14) shape (15).
3, the integral die mould of fiberglass centrifugal blower according to claim 2 is characterized in that: described groove (15) is a dovetail groove.
4, a kind of integral die method of fiberglass centrifugal blower is characterized in that: the integral die method of described fiberglass centrifugal blower is carried out according to the following order step:
(1) makes the core that steel, inner surface chromium plating and inner chamber have the upper die and lower die of heater and 10 group aluminum alloy materials and outer surface chromium plating and be made up of above-mentioned loose piece (10), upper left loose piece (11) and upper right loose piece (12) down respectively according to the project organization of the shroud (1) of fiberglass centrifugal blower fan blade wheel, blade (3), hub disk (2);
(2) inner surface of mould and the outer surface of loose piece (10,11,12) are evenly coated paraffin release agent;
(3) reaching the upper left loose piece (11) of 10 core assembly moulds, upper right loose piece (12) down, loose piece (10) is installed in the patrix cavity successively;
(4) the SMC felt of in the gap of core, packing thermosetting resin into or cutting;
(5) on forcing press, install the upper die and lower die that loose piece (10,11,12) are housed, then heating and mould pressing 10 minutes under the temperature of 200 tons pressure and 170 ℃;
(6) open upper and lower mould, take out the impeller workpiece that has loose piece (10,11,12), take out every core assembly mould successively and obtain the impeller workpiece according to the order of following loose piece (10), upper right loose piece (12) and upper left loose piece (11) then;
(7) burr of impeller are repaired integral body to be made the fiberglass centrifugal blower fan blade wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2003101221450A CN1296192C (en) | 2003-12-29 | 2003-12-29 | Integrated mould pressing die for glass fibre reinforced plastic centrifugal blower blade wheel and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2003101221450A CN1296192C (en) | 2003-12-29 | 2003-12-29 | Integrated mould pressing die for glass fibre reinforced plastic centrifugal blower blade wheel and its method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1554527A CN1554527A (en) | 2004-12-15 |
| CN1296192C true CN1296192C (en) | 2007-01-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2003101221450A Expired - Fee Related CN1296192C (en) | 2003-12-29 | 2003-12-29 | Integrated mould pressing die for glass fibre reinforced plastic centrifugal blower blade wheel and its method |
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| Country | Link |
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| CN (1) | CN1296192C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106762810A (en) * | 2016-12-30 | 2017-05-31 | 意万仕（中山）泳池设备有限公司 | Sea water pump |
| WO2021249371A1 (en) * | 2020-06-09 | 2021-12-16 | 孟祥和 | Mold for producing cladding product, forming method for cladding product, and cladding product |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2162345Y (en) * | 1993-05-12 | 1994-04-20 | 玉环县工业泵厂 | Wholly thermosetting plastic impeller and its making mould |
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2003
- 2003-12-29 CN CNB2003101221450A patent/CN1296192C/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2162345Y (en) * | 1993-05-12 | 1994-04-20 | 玉环县工业泵厂 | Wholly thermosetting plastic impeller and its making mould |
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| Publication number | Publication date |
|---|---|
| CN1554527A (en) | 2004-12-15 |
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Granted publication date: 20070124 Termination date: 20101229 |