CN1295136C - Multi-part formed whell assembly and mfg method thereof - Google Patents

Multi-part formed whell assembly and mfg method thereof Download PDF

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Publication number
CN1295136C
CN1295136C CNB031542336A CN03154233A CN1295136C CN 1295136 C CN1295136 C CN 1295136C CN B031542336 A CNB031542336 A CN B031542336A CN 03154233 A CN03154233 A CN 03154233A CN 1295136 C CN1295136 C CN 1295136C
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former
annular groove
annular
partly
axle sleeve
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CNB031542336A
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CN1483600A (en
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佘国光
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Abstract

The present invention provides a wheel assembly composed of multiple parts and a manufacture method thereof. The wheel assembly is provided with an annular working part in an outer margin area, an axle sleeve part in the middle, and a spoke plate part between the annular working part and the axle sleeve part, wherein the inner surface of the annular working part is provided with an annular groove matched with the spoke plate part; the width of the annular groove is equal to that of a spoke plate; the annular groove forms an interference fit with the outer edge of the spoke plate; the depth of the annular groove on the inner surface of the annular working part is lower than a radial change value of the working temperature of the annular working part and preset temperature; the outer surface of the axle sleeve part of the wheel is similarly provided with an annular groove matched with the spoke plate part; the width of the annular groove is equal to that of a spoke plate; the annular groove forms an interference fit with the outer edge of the spoke plate.

Description

Wheel assembly and manufacture method thereof that multi-part constitutes
Technical field
The present invention relates to the wheel assembly by a plurality of component set-ups, this wheel is gear, pulley, rail travelling wheel or similar wheel, and this wheel assembly comprises the former part of the axle sleeve at working portion, the middle part of outer edge area between partly reaching.
Background technology
Existing wheel assembly mostly is integral form, makes job operation with casting, forging, cutting, welding etc. and obtains.But there are many defectives in this manufacturing job operation, for example: if there are foundry defects such as sand holes, shrinkage cavity in the as cast wheel and whole Casting Parts is scrapped at pith; Forging requires high to equipment, mould consumption is big, and manufacturing cost is very high; Cutting or welding not only expend man-hour, and have destroyed the metallographic of material, reduce the reliability of wheel, or the like.In addition, existing wheel assembly comprises working portion, axle sleeve part (or claiming wheel hub) and former part between the two, wheel technical requirements to each several part when work is different, with the gear is example, the wheel toothed portion requires not only have high-flexural strength, and wear-resisting, and this part is had relatively high expectations to material, but the former part does not need material to have antiwear characteristic, can utilize more cheap material.
In addition, existing wheel in use, working portion is the part of taking up wear, and other parts are not are not worn and torn, in case working portion owing to damage and can not guarantee job requirement, then whole wheel just can not have been used, even other parts still are in working order.
Summary of the invention
The object of the present invention is to provide a kind of wheel assembly by a plurality of component set-ups, the annular working partial sum former part of this wheel assembly is made respectively, annular working part inside face has the annular groove that partly cooperates with former, and interference fit between this annular groove and the former outward flange; The invention still further relates to the manufacture method of this wheel assembly.
Technical scheme of the present invention is:
The wheel assembly that a kind of multi-part constitutes, it is characterized in that: the former part between the axle sleeve that this wheel assembly has annular working part, a middle part of outer edge area partly reaches, this annular working part inside face has the annular groove that partly cooperates with former, this annular groove width equates with the width of former, and interference fit between this annular groove and the former outward flange; Heat annular working portion and arrive temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to radius greater than former outer rim partly; The outside face of the axle sleeve part of this wheel has the annular groove that partly cooperates with former, and this annular groove width equates with the width of former, and interference fit between this annular groove and the former outward flange; The heating former partly arrives temperature: 1000 ℃ or 1200 ℃, make the radius of this former inward flange rise big to the radius greater than axle sleeve outside face partly.
Wherein, the axle sleeve partial sum former of this wheel part can be a single-piece assembly.
The former of this wheel partly is single width plate or several plates; Can be single-piece, also can be stack-mounted.
In the present invention, the degree of depth of the annular groove on this annular working part inside face is less than the changing value of radius between this annular working part operating temperature and the predetermined temperature.
This annular groove and this former mating part can have the lead angle less than 90 degree.
In the present invention, the degree of depth of the annular groove on the outside face of this axle sleeve part is less than the changing value of radius between this former inward flange operating temperature and the predetermined temperature.
When the diameter of this wheel assembly hour, the axle sleeve partial sum former part that constitutes one can be with cast steel or welding method production.The manufacture method of the wheel assembly that a kind of multi-part constitutes is characterized in that: comprise step:
A), respectively with the material manufacture annular working part that is fit to, axle sleeve part and former part;
B), the heating former partly arrives temperature: 1000 ℃ or 1200 ℃, make the radius of this former inward flange rise big to the radius greater than axle sleeve outside face partly;
C), this former is placed outside the outside face of axle sleeve part, its inside face is relative with annular groove on this axle sleeve outside face partly;
D), cool off this former, its internal diameter dwindles, and makes the annular groove bottom surface on the outside face of inside face and this axle sleeve part form interference fit;
E), the annular working portion of heating arrives temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to the radius greater than former outer rim partly;
F), this annular working is partly placed outside the outside face of former part, the annular groove of its annular working part is relative with this former outer rim partly;
G), cool off this annular working part, its internal diameter dwindles, and makes the outer rim of its annular groove bottom surface and this former part form interference fit;
H), this method can assemble various piece easily by the heating various piece, form firm interference fit between the various piece, and constitute a complete wheel assembly.
Another manufacture method of the wheel assembly that a kind of multi-part constitutes is characterized in that: comprise step:
A), with the material manufacture annular working part that is fit to, and axle sleeve part-former part assembly;
B), the annular working portion of heating arrives temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to the radius greater than former outer rim partly;
C), this annular working is partly placed outside the outside face of former part, the annular groove of its annular working part is relative with this former outer rim partly;
D), cool off this annular working part, its internal diameter dwindles, and makes the outer rim of its annular groove bottom surface and this former part form interference fit;
E), this method can assemble various piece easily by the heating various piece, form firm interference fit between the various piece, and constitute a complete wheel assembly.
In addition, the present invention can utilize the still spendable subdivision of taking turns, and changes broken parts, makes new wheel assembly under the situation in saving in material and man-hour.
Description of drawings
Fig. 1 is the axle cutaway view of the embodiment of the invention 1 wheel assembly, and this wheel is the active or the driven travelling wheel of locomotive crane;
Fig. 2 is the local annular working part-structure scheme drawing that amplifies in A place among Fig. 1;
Fig. 3 is the local former part-structure scheme drawing that amplifies in A place among Fig. 1;
Fig. 4 is the axle cutaway view of the wheel assembly of the embodiment of the invention 2, and this wheel is a pulley;
Fig. 5 is that the axle cutaway view is amplified in the part of the embodiment of the invention 3, has only shown the cooperation between the annular working partial sum former part, and this wheel is a gear.
The specific embodiment
Concrete structure of the present invention and function will further specify in conjunction with the accompanying drawings by embodiment.
Embodiment 1:
As shown in Figures 1 to 3, this travelling wheel has the annular working part 1 of outer edge area, the axle sleeve part 3 at middle part and two former parts 21,22 therebetween, this annular working part 1 inside face has the annular groove 11,12 that cooperates with former part 21,22, these annular groove 11,12 width equate with the width of this former 21,22, and interference fit between this annular groove 11,12 and former 21,22 outward flanges.Annular groove 11 on this annular working part 1 inside face, 12 the degree of depth is less than the changing value of radius between this annular working part operating temperature and the predetermined temperature, the outside face of the axle sleeve part 3 of this travelling wheel has and former part 21,22 annular grooves 31 that cooperate, 32, this annular groove 31,32 width and this former 21,22 width equates, and this annular groove 31,32 with former 21, interference fit between 22 outward flanges, the annular groove 31 on the outside face of this axle sleeve part 3,32 the degree of depth is less than this former 21, the changing value of radius between 22 inward flange operating temperatures and the predetermined temperature.The end that this former part 21,22 cooperates with annular groove 11,12 has about 12 ° lead angle φ; Equally, the sidewall of this annular groove 11,12 has about 12 ° oblique angle φ.
In manufacturing process, comprise step:
-respectively with the material manufacture annular working part 1, axle sleeve part 3 and the former part 21,22 that are fit to;
-heating former part 21,22 to predetermined temperature, for example 1000-1200 ℃, it is big to the radius greater than the outside face of axle sleeve part 3 that the radius of these former 21,22 inward flanges is risen;
-this former 21,22 is placed outside the outside face of axle sleeve part 3, its inside face is relative with annular groove 31,32 on the outside face of this axle sleeve part respectively;
This former 21,22 of-cooling, its internal diameter dwindles, and makes annular groove 31, the 32 bottom surfaces formation interference fit on the outside face of inside face and this axle sleeve part 3;
-heating annular working portion 1 to predetermined temperature, for example 1150 ℃, it is big to the radius greater than the outer rim of former part 21,22 that the radius of this annular working part 1 inward flange is risen;
-this annular working part 1 being placed outside the outside face of former part 21,22, the annular groove 11,12 of its annular working part 1 is relative with the outer rim of this former part 21,22 respectively;
This annular working part 1 of-cooling, its internal diameter dwindles, and makes the bottom surface of its annular groove 11,12 and the outer rim of this former part 21,22 form interference fit.
In Fig. 1 to 3, the lead angle at these former 2 edges adapts with the circle of leading of corresponding annular groove, makes this former edge match in bottom surface and two sides with annular groove.
Embodiment 2:
As shown in Figure 4, the annular working part 1 with outer edge area of this pulley, the axle sleeve part 3 at middle part and a former part 2 therebetween, this annular working part 1 inside face has the annular groove 11 that cooperates with former part 2, these annular groove 11 width equate with the width of this former 2, and interference fit between this annular groove 11 and former 2 outward flanges.The degree of depth (not shown) of the annular groove 11 on this annular working part 1 inside face is less than the changing value of radius between this annular working part operating temperature and the predetermined temperature, the outside face of the axle sleeve part 3 of this pulley has the annular groove 31 that cooperates with former part 2, the width of this annular groove 31 equates with the width of this former 2, and interference fit between this annular groove 31 and former 2 outward flanges, the degree of depth (not shown) of the annular groove 31 on the outside face of this axle sleeve part 3 is less than the changing value of radius between these former 2 inward flange operating temperatures and the predetermined temperature.
In manufacturing process, comprise step:
-respectively with the material manufacture annular working part 1, axle sleeve part 3 and the former part 2 that are fit to;
-heating former part 2 to predetermined temperatures, for example 1000-1100 ℃, it is big to the radius greater than the outside face of axle sleeve part 3 that the radius of these former 2 inward flanges is risen;
-this former 2 is placed outside the outside face of axle sleeve part 3, the annular groove 31 on the outside face of its inside face and this axle sleeve part is relative;
This former 2 of-cooling, its internal diameter dwindles, and makes the annular groove 31 bottom surfaces formation interference fit on the outside face of inside face and this axle sleeve part 3;
-heating annular working portion 1 to predetermined temperature, for example 1150 ℃, it is big to the radius greater than the outer rim of former part 2 that the radius of this annular working part 1 inward flange is risen;
-this annular working part 1 is placed outside the outside face of former part 2, the annular groove 11 of its annular working part 1 is relative with the outer rim of this former part 2;
This annular working part 1 of-cooling, its internal diameter dwindles, and makes the bottom surface of its annular groove 11 and the outer rim of this former part 2 form interference fit.
In Fig. 4, the lead angle at these former 2 edges adapts with the circle of leading of corresponding annular groove, makes this former edge match in bottom surface and two sides with annular groove.
Embodiment 3:
As shown in Figure 5, this gear has the annular working part 1 and the former part 2 (remainder omission) of outer edge area, this annular working part 1 inside face has the annular sipes 11 that cooperates with former part 2, the width of this annular sipes 11 equates with the outward flange width of this former 2, and interference fit between this annular groove 11 and former 2 outward flanges.The degree of depth (not shown) of the annular groove 11 on this annular working part 1 inside face is less than the changing value of radius between this annular working part operating temperature and the predetermined temperature.
In manufacturing process, comprise step (remainder is same as the previously described embodiments):
-respectively with the material manufacture annular working part 1 and the former part 2 that are fit to;
-heating annular working portion 1 to predetermined temperature, for example 1100 ℃, it is big to the radius greater than the outer rim of former part 2 that the radius of this annular working part 1 inward flange is risen;
-this annular working part 1 is placed outside the outside face of former part 2, the annular groove 11 of its annular working part 1 is relative with the outer rim of this former part 2;
This annular working part 1 of-cooling, its internal diameter dwindles, and makes the bottom surface of its annular groove 11 and the outer rim of this former part 2 form interference fit.
The foregoing description is used to illustrate the present invention, rather than limitation of the invention, it also is included in other conversion in the present invention's design, for example: this wheel can be gear, pulley, rail travelling wheel or train wheel or the like, and this annular working part and/or axle sleeve part and/or former part can be to take from the still spendable subdivision of taking turns of scrapping on the wheel assembly.

Claims (5)

1, a kind of wheel assembly of multi-part formation, it is characterized in that: the former part between the axle sleeve that this wheel assembly has annular working part, a middle part of outer edge area partly reaches, this annular working part inside face has the annular groove that partly cooperates with former, this annular groove width equates with the width of former, and interference fit between this annular groove and the former outward flange; Heat annular working portion and arrive temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to radius greater than former outer rim partly; The outside face of the axle sleeve part of this wheel has the annular groove that partly cooperates with former, and this annular groove width equates with the width of former, and interference fit between this annular groove and the former outward flange; The heating former partly arrives temperature: 1000 ℃ or 1200 ℃, make the radius of this former inward flange rise big to the radius greater than axle sleeve outside face partly.
2, according to the wheel assembly of claim 1, it is characterized in that: the axle sleeve partial sum former part of this wheel can be a single-piece assembly.
3, according to the wheel assembly of claim 1 or 2, it is characterized in that: the former of this wheel partly is single width plate or several plates; Can be single-piece, also can be stack-mounted.
4, a kind of manufacture method of wheel assembly of multi-part formation is characterized in that: comprise step:
A), respectively with the material manufacture annular working part that is fit to, axle sleeve part and former part;
B), the heating former partly arrives temperature: 1000 ℃ or 1200 ℃, make the radius of this former inward flange rise big to the radius greater than axle sleeve outside face partly;
C), this former is placed outside the outside face of axle sleeve part, its inside face is relative with annular groove on this axle sleeve outside face partly;
D), cool off this former, its internal diameter dwindles, and makes the annular groove bottom surface on the outside face of inside face and this axle sleeve part form interference fit;
E), the annular working portion of heating arrives temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to the radius greater than former outer rim partly;
F), this annular working is partly placed outside the outside face of former part, the annular groove of its annular working part is relative with this former outer rim partly;
G), cool off this annular working part, its internal diameter dwindles, and makes the outer rim of its annular groove bottom surface and this former part form interference fit;
H), this method can assemble various piece easily by the heating various piece, form firm interference fit between the various piece, and constitute a complete wheel assembly.
5, a kind of manufacture method of wheel assembly of multi-part formation is characterized in that: comprise step:
A), with the material manufacture annular working part that is fit to, and axle sleeve part-former part assembly;
B), the annular working portion of heating arrives temperature: 1100 ℃ or 1150 ℃, make the radius of this annular working part inward flange rise big to the radius greater than former outer rim partly;
C), this annular working is partly placed outside the outside face of former part, the annular groove of its annular working part is relative with this former outer rim partly;
D), cool off this annular working part, its internal diameter dwindles, and makes the outer rim of its annular groove bottom surface and this former part form interference fit;
E), this method can assemble various piece easily by the heating various piece, form firm interference fit between the various piece, and constitute a complete wheel assembly.
CNB031542336A 2003-08-06 2003-08-06 Multi-part formed whell assembly and mfg method thereof Expired - Fee Related CN1295136C (en)

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CNB031542336A CN1295136C (en) 2003-08-06 2003-08-06 Multi-part formed whell assembly and mfg method thereof

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Application Number Priority Date Filing Date Title
CNB031542336A CN1295136C (en) 2003-08-06 2003-08-06 Multi-part formed whell assembly and mfg method thereof

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CN1295136C true CN1295136C (en) 2007-01-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220080773A1 (en) * 2018-12-31 2022-03-17 Compagnie Generale Des Etablissements Michelin Spoke for a non-pneumatic wheel

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2568192A1 (en) * 1984-07-27 1986-01-31 Zschopau Motorrad Veb Spoke attachment for alloy wheel
CN2091237U (en) * 1991-03-21 1991-12-25 杨永和 Combined wheel
CN1021728C (en) * 1988-05-22 1993-08-04 王美林 Method and equipment for heating bore of bearing
CN2149374Y (en) * 1992-07-03 1993-12-15 陈锡涛 Pulley
CN2174354Y (en) * 1993-11-12 1994-08-17 潍坊市日用机械化学工司摩托车配件厂 Aluminium alloy wheel for motor cycle
CN2328644Y (en) * 1998-04-07 1999-07-14 石新华 Assembled pulley
EP0982157A2 (en) * 1998-08-21 2000-03-01 BRITAX-TEUTONIA KINDERWAGENFABRIK GmbH Wheel for baby carriage
CN2432388Y (en) * 2000-07-14 2001-05-30 镇江市黄墟锚链厂 Double plate combined pulley
CN2467839Y (en) * 2001-03-30 2001-12-26 冯永发 Rolling wheel

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2568192A1 (en) * 1984-07-27 1986-01-31 Zschopau Motorrad Veb Spoke attachment for alloy wheel
CN1021728C (en) * 1988-05-22 1993-08-04 王美林 Method and equipment for heating bore of bearing
CN2091237U (en) * 1991-03-21 1991-12-25 杨永和 Combined wheel
CN2149374Y (en) * 1992-07-03 1993-12-15 陈锡涛 Pulley
CN2174354Y (en) * 1993-11-12 1994-08-17 潍坊市日用机械化学工司摩托车配件厂 Aluminium alloy wheel for motor cycle
CN2328644Y (en) * 1998-04-07 1999-07-14 石新华 Assembled pulley
EP0982157A2 (en) * 1998-08-21 2000-03-01 BRITAX-TEUTONIA KINDERWAGENFABRIK GmbH Wheel for baby carriage
CN2432388Y (en) * 2000-07-14 2001-05-30 镇江市黄墟锚链厂 Double plate combined pulley
CN2467839Y (en) * 2001-03-30 2001-12-26 冯永发 Rolling wheel

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