CN1294107C - Process for preparing propylene and ethylene by catalytic cracking of olefin - Google Patents

Process for preparing propylene and ethylene by catalytic cracking of olefin Download PDF

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Publication number
CN1294107C
CN1294107C CNB2004100247335A CN200410024733A CN1294107C CN 1294107 C CN1294107 C CN 1294107C CN B2004100247335 A CNB2004100247335 A CN B2004100247335A CN 200410024733 A CN200410024733 A CN 200410024733A CN 1294107 C CN1294107 C CN 1294107C
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olefin
ethene
reaction
catalytic cracking
molecular sieve
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CN1704389A (en
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金文清
滕加伟
李斌
谢在库
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The present invention relates to a method for preparing propylene and ethylene by catalytic cracking of olefin. The present invention mainly solves the problems that the thermal stability of a catalyst in high-temperature water is poor, and the catalyst is easily coked and devitalized existing in the prior art. The present invention better solves the problems by adopting the technical scheme that the present invention adopts olefin of C4 to C8 as raw material and adopts a ZSM-5 molecular sieve which contains rare earth metal or oxide compounds of the rare earth metal as an activity main body of the catalyst, and the raw material and the activity main body of the catalyst react under the conditions that the reaction temperature is from 450 to 650 DEG C, the reaction pressure is from 0 to 0.2MPa, and the liquid phase airspeed is from 0.5 to 15 hours<-1>. The present invention can be used in industrial production for producing propylene by cracking olefin.

Description

The method that is used for olefin catalytic cracking to produce propylene, ethene
Technical field
The present invention relates to be used for the method for olefin catalytic cracking to produce propylene, ethene, particularly about being used for the method for carbon four~carbon eight olefin catalytic cracking to produce propylene, ethene.
Background technology
Hybrid C 4 alkene is the by-product of ethylene plant and refinery FCC apparatus, usually can only be as low value-added products such as liquefied gas as fuel.And be propylene and ethene with its further deep processing, made full use of this part a considerable number of valuable alkene resource, economical and technical all be feasible.
The catalyst activity component that is generally used for olefin cracking is Hydrogen ZSM-5, a ZSM-11 or SAPO-34 equimolecular sieve, and it is very favourable that a large amount of rare gas elementes reacts every performance as thermal barrier and thinner to this, and optimal thinner is a water.Yet, the existence of water in the reaction process, totally unfavorable to the life-time service of catalyzer.Usually serious framework dealumination phenomenon can take place, thereby make catalyst acid density descend rapidly under the high-temperature water heat condition in acid molecular sieve catalyst, causes the irreversible forfeiture of catalyst activity; Simultaneously because molecular sieve has stronger acidity, carrying out side reactions such as alkene oligomerization chainpropagation, hydrogen transference and aromizing taking place when olefin cracking is propylene, ethene, even coking in the molecular sieve catalyst duct, cover chain carrier, make the catalyzer rapid deactivation.
Technology in the past, disclosed a kind of technology that is used for carbon four above olefin cracking system propylene, ethene as CN1284109A, its used catalyzer is a kind of silica alumina ratio greater than 200 hydrothermal modification ZSM-5 molecular sieve, etherificate carbon four cracking transformation efficiencys are 54% in the embodiment 3, propene yield only is 29%, and 160 hours data of operation are only arranged.
EPA0109059 discloses the method with carbon four above olefin cracking system propylene, ethene, is catalyzer with silica alumina ratio less than 360 ZSM-5 or ZSM-11 molecular sieve, and reaction must be at 50 hours -1High-speed under carry out, could obtain higher propene yield, and example explanation reacts only several hrs, thereby can not satisfy the industrial application of hundreds of hour.
US6307117 discloses a kind of catalyzer, and its active ingredient is not for almost having protonic acid, argentiferous ZSM-5 molecular sieve, this processing requirement reaction velocity (16~39 hours -1), temperature higher (~600 ℃).High temperature makes the energy consumption height of product, and high-speed is to the requirement of mechanical strength height of catalyzer, otherwise efflorescence easily causes bed pressure drop to increase, and device can not long-term operation.
The disclosed a kind of aperture phosphate aluminium molecular sieve catalyzer of US6049017, as SAPO-34, embodiment 2 fixed beds are estimated the C4 scission reaction, and the propylene selectivity is lower as a result, and only 25~30%, and produce more methane, activity only can be stablized 4 hours.
US5981819 has disclosed a kind of technology, and below 500 ℃, water is than about 1.5 reactions, and it is 10~200 that its catalyzer only is illustrated as silica alumina ratio, 300~600 meters of specific surfaces 2The type of the selecting molecular sieve of/gram.
The HZSM-5 that above-mentioned document discloses or the molecular sieve catalyst of phosphorus modification, though the propene yield of reaction still can, exist high-temperature hydrothermal stability poor, the easy coking and deactivation of catalyzer can not satisfy defectives such as long-term operation, thereby, be difficult to realize industrialization.
Summary of the invention
Technical problem to be solved by this invention is to exist the catalyzer high-temperature hydrothermal stability poor in the prior art, and the problem of the easy coking and deactivation of catalyzer provides a kind of new method that is used for olefin catalytic cracking to produce propylene, ethene.This method has can make catalyzer have good hydrothermal stability when keeping high reaction activity and propylene, yield of ethene and than the characteristics of long life.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of method that is used for olefin catalytic cracking to produce propylene, ethene, with carbon four~carbon eight alkene is raw material, in temperature of reaction is 450~650 ℃, reaction pressure is 0~0.2MPa, water/alkene weight ratio is 0.5~5, and the liquid phase air speed is 0.5~15 hour -1Under the condition, raw material carries out the olefin cracking reaction by beds and generates propylene and ethene, and wherein used catalyzer comprises following component by weight percentage:
A) 40~80% silica alumina ratio SiO 2/ Al 2O 3It is 60~1000 ZSM-5 molecular sieve; With carry thereon
B) 0.01~5% thulium or its oxide compound;
C) 25~60% binding agent;
More than the weight percent sum of three kinds of components be 100%.
The temperature of reaction preferable range is 500~600 ℃ in the technique scheme, and liquid phase air speed preferable range is 1~5 hour -1, water/alkene weight ratio preferable range is 0.8~2.The consumption preferable range of ZSM-5 molecular sieve is 50~70% by weight percentage, and the consumption preferable range of thulium or its oxide compound is 0.1~2%.The silica alumina ratio SiO of ZSM-5 molecular sieve 2/ Al 2O 3Preferable range is 80~400, and the thulium preferred version is to be selected from least a in cerium, lanthanum, praseodymium or the neodymium, and the binding agent preferred version is for being selected from silicon oxide, aluminum oxide or its mixture.
The catalyzer that uses in the inventive method prepares according to following method:
1, the ZSM-5 molecular sieve is synthetic, and the synthetic method of ZSM-5 molecular sieve is a template with the tetrapropyl amine bromide promptly for method commonly used, Tai-Ace S 150 is the aluminium source, and water glass is the silicon source, earlier raw material is made into colloid, transfer in the stainless steel autoclave again, under suitable salinity and basicity, hydrothermal condition, 100~200 ℃ of crystallization 30~100 hours make crystal grain and are 0.1~5 micron molecular sieve, again by the roasting demoulding, the hydrochloric acid exchange is washed, and must ask the HZSM-5 molecular sieve of silica alumina ratio.
2, the modification of molecular sieve, with the rare earths salt of HZSM-5 molecular sieve and requirement dipping, oven dry, roasting then must contain the HZSM-5 of rare earth, controls different conditions and can obtain different rare earth loading amounts.
3, moulding will contain the HZSM-5 of rare earth and an amount of sesbania powder and mix, and add silicon sol furnishing mashed prod again, be extruded into the cylinder of 3 millimeters of Ф then.Through 120 ℃ of 10 hours dryings, 550 ℃ of roastings 4 hours and catalyzer.
4, hydrothermal aging is handled, and catalyzer is removed more caducous framework aluminum atom, with the activity of rugged catalyst through 500~800 ℃ of steam treatment of 2~20 hours in advance.
5, mediation duct, the aluminium that comes off is present in the duct of molecular sieve with the form of oxide compound, thereby, can stop up the duct of molecular sieve, reactive activity center, cover part, usually with organic amines such as complexing agent EDTA, or organic acid such as solution-treated such as formic acid, acetate and oxalic acid, citric acid, make non-framework aluminum form water soluble complex and removed.
The raw material that catalyzer uses in the inventive method is: the modification rare earth is as at least a water soluble salt of mishmetal or lanthanum and cerium, as nitrate, and muriate etc.
Said binding agent is a silicon sol, and said molecular sieve is the molecular sieve with MEI structure, as ZSM-5, and the molecular sieve silica alumina ratio SiO that the present invention requires 2/ Al 2O 3Be 60~1000, the molecular sieve of low silica-alumina ratio, sour density height, reactive behavior height, but can cause strong hydrogen transfer reactions produces a large amount of propane, coking and the propylene selectivity is low.On the contrary, the molecular sieve catalyst reactive behavior of high silica alumina ratio is low, and propylene, ethylene selectivity are high.
The molecular sieve that uses in the inventive method not only can be made into fixed bed catalyst, can be configured as microspherical catalyst by spraying equally and be applicable to fluidized bed process technology.
The catalyzer that uses in the inventive method can be used for cracking and produces light alkene (as C 2~C 3), be specially adapted to produce propylene.Raw materials usedly be: alkene such as carbon four~carbon eight side chains, straight chain and ring-type.
The reaction conditions of the catalyzer that uses in the inventive method is: temperature of reaction is 450~650 ℃, and water/alkene weight ratio is 0.5~5, and reaction pressure is 0~0.2Mp (gauge pressure), liquid phase air speed 0.5~15 hour -1, preferential scope is: 500~600 ℃ of temperature of reaction, water/alkene weight ratio 0.8~2, liquid phase air speed 1~5 hour -1, reaction pressure is a normal pressure.Temperature of reaction is lower than 450 ℃, help the oligomerisation of alkene, and temperature of reaction is higher than 650 ℃, and heat scission reaction then easily takes place, and generates a large amount of methane, ethane, and suitable high temperature can improve reaction conversion ratio, improves the once through yield of propylene.
Use thinner in the unstripped gas, be used to reduce the olefin partial pressures of reactant flow, and shorten the residence time of alkene on catalyzer, can reduce hydrogen transfer reactions, reduce propane, oligomerization product and coking, help increasing propylene, selectivity of ethylene.With the diluent gas of water vapor as reaction, have inexpensive, easily and advantages such as gas, separating organic matters.But water vapour is inhibited to this reaction, can utilize different water/alkene than the transformation efficiency of regulating the control reaction and the selectivity of propylene, reaches best product yield.
Scission reaction has better propylene, ethylene selectivity for increasing molecular reaction when low pressure, and pressurization can increase duration of contact, increases the formation of propane, oligomerization product.
The embodiment of the invention is a raw material with etherificate mixed c 4 (olefin(e) centent 86.3%), checks and rates in the reactor of 15 millimeters of Ф.
The calculating of transformation efficiency of the present invention, selectivity and propene yield is based on the summation of C 4 olefin in the raw material, and materials such as alkane do not participate in reaction substantially.
Use in the inventive method molecular sieve catalyst by introducing rare earth element, the strongly-acid position of the part molecular sieve that neutralized, reduced the strength of acid of molecular sieve, and because the hydration of rare earth oxide, increased the density of inferior strong acid, improved reactive behavior, and reduced the coking behavior of catalyzer, simultaneously, because rare earth oxide is under reaction conditions, STRENGTH ON COKE has the water-gas shift katalysis, thereby has improved the anti-coking performance of catalyzer, has increased the reaction stability of catalyzer.Because rare earth element to the stabilization of framework of molecular sieve aluminium, has delayed the aluminium atom and come off from skeleton, keep the acidity of molecular sieve---chain carrier for a long time in addition under the high-temperature vapor effect, also promptly improved the hydrothermal stability of catalyzer.Catalyzer in the inventive method is used for the reaction that the etherificate mixed c 4 carries out olefin cracking system propylene, ethene, the inventor surprisingly finds, the reaction result that carries out examination in 800 hours shows, carbon four transformation efficiencys reach 60~80%, propene yield reaches more than 34%, has obtained better technical effect.
The invention will be further elaborated below by embodiment.
Embodiment
[embodiment 1]
100 gram silica alumina ratio SiO 2/ Al 2O 3Be 200 NaZSM-5 molecular sieve, 600 ℃ of roastings stripper plate agent in 4 hours under nitrogen gas stream earlier, again with 1 liter 80 ℃ exchanges of hydrochloric acid of 0.1 mol three to four times, with deionized water wash to not having the chlorine root, 120 ℃ of dry for standby.
With above-mentioned molecular sieve 30 grams with contain Ce 2O 32.0 it is dried that 50 milliliters of the cerous nitrate solutions of gram under agitation are heated to, 120 ℃ of oven dry are 10 hours then, 550 ℃ of roastings 2 hours, and pulverize.Add 3 gram sesbania powder and mix, add the dried pasty state of silicon sol furnishing of 50 grams, 40% weight again, and after suitably dewatering, extrusion is configured as 1.6 millimeters of Ф.120 ℃ of bakings after 10 hours, 550 ℃ of roastings 4 hours.Get catalyzer and contain Ce 2O 34% weight, the catalyzer of molecular sieve content 60% weight.
In water/alkene weight ratio is 1, carbon four liquid phase air speeds 3 hours -1550 ℃ of temperature of reaction are carried out the catalyzer examination, the results list 1 under the condition of normal pressure.
[embodiment 2~14]
With the identical preparation process of embodiment 1, change the SiO of molecular sieve 2/ Al 2O 3Mole is content of rare earth when, gets catalyzer and examination tabulation 1.
Embodiment Rare earth weight % Molecular sieve weight % SiO 2/Al 2O 3Mole Reaction result %
Olefin conversion % Propene yield %
1 Ce:4 60 200 81.2 34.2
2 Ce:2 60 200 79.6 37.6
3 Ce:1 60 200 76.8 37.2
4 Ce:0.1 60 200 70.4 35.6
5 Ce:2 60 400 71.5 36.8
6 Ce:2 60 600 65.9 34.6
7 Ce:2 60 800 58.8 33.2
8 Ce:2 60 140 81.8 34.1
9 Ce:2 60 80 82.2 33.5
10 Ce:2 50 200 76.4 36.8
11 Ce:2 70 200 81.5 38.2
12 Ce:2 80 200 82.6 39.4
13 La:1 60 200 77.8 36.4
14 La:0.6,Ce:0.2, Pr:0.1,Nd:0.1 60 200 75.6 36.1
Annotate: the content of rare earth of the foregoing description serves as to calculate benchmark with its oxide compound all.
[embodiment 15]
With embodiment 11 catalyzer, under above-mentioned reaction conditions, carry out the catalyst life test, its result is as follows:
Time (hour) Olefin conversion % Propene yield %
100 77.5 34.2
200 76.3 34.1
300 75.4 34.3
400 72.6 35.4
500 70.0 34.8
600 65.0 34.0
700 64.4 34.3
800 62.5 34.1
[embodiment 16]
With the catalyzer of embodiment 11, it is as follows just to change reaction conditions: temperature of reaction is 500 ℃, reaction pressure 0.1MPa, and the liquid phase air speed is 1 hour -1, water/alkene ratio is 0.8, and all the other conditions are all with embodiment 1, and its reaction result is: olefin conversion is 76.6%, and propene yield is 36.7%.
[embodiment 17]
With the catalyzer of embodiment 11, it is as follows just to change reaction conditions: temperature of reaction is 600 ℃, reaction pressure 0.1MPa, and the liquid phase air speed is 4.0 hours -1, water/alkene ratio is 2.0, and all the other conditions are all with embodiment 1, and its reaction result is: olefin conversion is 83.8%, and propene yield is 35.3%.

Claims (7)

1, a kind of method that is used for olefin catalytic cracking to produce propylene, ethene is a raw material with carbon four~carbon eight alkene, is 450~650 ℃ in temperature of reaction, and reaction pressure is 0~0.2MPa, and water/alkene weight ratio is 0.5~5, and the liquid phase air speed is 0.5~15 hour -1Under the condition, raw material carries out the olefin cracking reaction by beds and generates propylene and ethene, and wherein used catalyzer comprises following component by weight percentage:
A) 40~80% silica alumina ratio SiO 2/ Al 2O 3It is 60~1000 ZSM-5 molecular sieve; With carry thereon
B) 0.01~5% thulium or its oxide compound;
C) 25~60% binding agent;
More than the weight percent sum of three kinds of components be 100%.
2, according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1, it is characterized in that temperature of reaction is 500~600 ℃, the liquid phase air speed is 1~5 hour -1, water/alkene weight ratio is 0.8~2.
3,, it is characterized in that the consumption of ZSM-5 molecular sieve is 50~70% by weight percentage according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1.
4,, it is characterized in that the silica alumina ratio SiO of ZSM-5 molecular sieve according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1 2/ Al 2O 3Be 80~400.
5,, it is characterized in that thulium is selected from least a in cerium, lanthanum, praseodymium or the neodymium according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1.
6,, it is characterized in that the consumption of thulium by weight percentage or its oxide compound is 0.1~2% according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1.
7,, it is characterized in that binding agent is selected from silicon oxide, aluminum oxide or its mixture according to the described method that is used for olefin catalytic cracking to produce propylene, ethene of claim 1.
CNB2004100247335A 2004-05-28 2004-05-28 Process for preparing propylene and ethylene by catalytic cracking of olefin Expired - Lifetime CN1294107C (en)

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Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101045665B (en) * 2006-03-27 2010-05-12 中国石油化工股份有限公司 Method for producing propylene from carbon-contained alkene by catalytic cracking
CN101191069B (en) * 2006-11-21 2011-04-27 中国石油化工股份有限公司 Method for preparing ethene and propene by naphtha catalysis cracking
US8137631B2 (en) 2008-12-11 2012-03-20 Uop Llc Unit, system and process for catalytic cracking
US8246914B2 (en) 2008-12-22 2012-08-21 Uop Llc Fluid catalytic cracking system
US8889076B2 (en) 2008-12-29 2014-11-18 Uop Llc Fluid catalytic cracking system and process
CN103725322B (en) * 2013-12-12 2015-04-01 中国商用飞机有限责任公司北京民用飞机技术研究中心 Method for preparing aviation fuel oil by adopting alpha-alkene
CN105582998B (en) * 2014-10-21 2017-11-03 中国石油化工股份有限公司 The method that naphtha catalytic cracking produces propylene
CN106608789A (en) * 2015-10-21 2017-05-03 中国石油化工股份有限公司 Method for producing propylene by catalytic cracking of C4 olefin
CN107915564A (en) * 2016-10-10 2018-04-17 中国石油化工股份有限公司 The method of four~carbon of carbon, eight olefins by catalytic cracking

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5981819A (en) * 1996-11-26 1999-11-09 Metallgesellschaft Aktiengesellschaft Process of generating C3 - and C4 -olefins from a feed mixture containing C4 to C7 olefins
US6049017A (en) * 1998-04-13 2000-04-11 Uop Llc Enhanced light olefin production
US6307117B1 (en) * 1998-08-25 2001-10-23 Asahi Kasei Kogyo Kabushiki Kaisha Method for producing ethylene and propylene
CN1151105C (en) * 2001-10-22 2004-05-26 中国石油化工股份有限公司 Method for producing propene using C4 and its above colefines

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5981819A (en) * 1996-11-26 1999-11-09 Metallgesellschaft Aktiengesellschaft Process of generating C3 - and C4 -olefins from a feed mixture containing C4 to C7 olefins
US6049017A (en) * 1998-04-13 2000-04-11 Uop Llc Enhanced light olefin production
US6307117B1 (en) * 1998-08-25 2001-10-23 Asahi Kasei Kogyo Kabushiki Kaisha Method for producing ethylene and propylene
CN1151105C (en) * 2001-10-22 2004-05-26 中国石油化工股份有限公司 Method for producing propene using C4 and its above colefines

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