A kind of photo-cured coating preparation method of Resins, epoxy
Technical field
The present invention relates to the preparation method of a kind of photo-cured coating with Resins, epoxy.
Background technology
In the prior art, the technical scheme that preparation Resins, epoxy adopts usually is: make main raw material with dihydroxyphenyl propane and epoxy chloropropane (ECH), earlier in dihydroxyphenyl propane: the mol ratio of epoxy chloropropane is 1.0: the ratio of (6.0~9.0) under the effect of caustic alkali through catalyst etherifying, cyclisation, synthesis of bisphenol A chloropharin body, reclaim ECH then, refining, extracting and separating, getting oxirane value is the epoxy resin product of 0.51~0.54eq/100g, the hydroxyl value of product is 0.028~0.037mol/100g, the solvability of this resin in methyl alcohol is undesirable, does not reach the particular requirement of photo-cured coating to resin.
Summary of the invention
The objective of the invention is to make and a kind ofly can be dissolved in methyl alcohol, thereby can satisfy the particular requirement of photo-cured coating well, and have the Resins, epoxy of the moulding processability of corresponding excellence.
In order to achieve the above object, the present invention has adopted following technical scheme:
Adopt dihydroxyphenyl propane and epoxy chloropropane to make main raw material, in dihydroxyphenyl propane: the mol ratio of epoxy chloropropane is 1.0: the ratio of (6.0~9.0) under the effect of caustic alkali through catalyst etherifying, cyclisation, synthesis of bisphenol A chloropharin body; After reclaiming ECH, get the crude resin body, the phase-splitting composition that adds crude resin body gross weight 10%~25% carries out phase-splitting to be handled, remove the inorganic impurity that reaches mutually, add alkali then and carry out phase-splitting composition, solubilizing agent extraction, washing, desolventizing in refining reaction, the recovery system, oxirane value be that 0.50~0.53eq/100g, hydroxyl value are the epoxy resin product of 0.035~0.048mol/100g.
Wherein the phase-splitting composition is the mixture of aromatics, ketone compounds, alcohol compound, and the volume parts of three kinds of compounds is in the mixture:
Aromatics: 2~10 parts
Ketone compounds: 8~15 parts
Alcohol compound: 1 part
Aromatics is selected from toluene, dimethylbenzene, benzene; Ketone compounds is selected from acetone, butanone, methyl iso-butyl ketone (MIBK); Alcohol compound is selected from methyl alcohol, ethanol, propylene glycol.
In implementing process of the present invention, concrete reactions steps and working method are:
1, synthesis of bisphenol A chloropharin body: in BPA: ECH: the mol ratio of caustic alkali is 1.0: (6.0~9.0): an amount of reactant of the ratio input of (0.05~0.15) is in reactor, catalyst etherifying is 3 hours under 60 ± 3 ℃ temperature, then 66 ± 3 ℃ temperature and-0.080~-dripped caustic alkali 4 hours under the vacuum of 0.086MPa, its add-on is 1.80~1.90 of a BPA mol ratio, dewater dihydroxyphenyl propane chloropharin body;
2, synthetical resin products: after above-mentioned dihydroxyphenyl propane chloropharin body taken off ECH, the crude resin body.The phase-splitting composition that adds crude resin body total amount 10%~25% carries out phase-splitting to the crude resin body to be handled, add caustic alkali at resin in mutually then, its add-on is 0.40~0.55 of a dihydroxyphenyl propane mol ratio, reaction under 85~88 ℃ the temperature about 1 hour, phase-splitting composition in the recovery system, solubilizing agent carries out extracting and separating, washing, recovery solvent to system again, and promptly getting oxirane value is that 0.50~0.53eq/100g, hydroxyl value are the epoxy resin product of 0.035~0.048mol/100g.
In implementing process of the present invention, during synthesis of bisphenol A chloropharin body, the consumption of strict control epoxy chloropropane, with dihydroxyphenyl propane: the mol ratio of epoxy chloropropane is 1.0: be advisable (6.0~9.0), not too high or too low, otherwise, the quality of product and the physical and mechanical properties of finished product can be influenced; When carrying out the phase-splitting processing, the consumption of phase-splitting composition is 10%~25% of a crude resin body gross weight, to guarantee that the resin physical efficiency contacts with the phase-splitting composition fully, inorganic other impurity that reaches mutually can be separated into suitable effectively, do not add too much, otherwise can influence the reaction of the latter half, increase operational difficulty, increase load.
Phase-splitting is handled and has been adopted the similar principle that mixes, crude resin can be dissolved in the organic composite well, inorganics and other impurity can be separated well, formed uniform resin liquid, make between the molecular resin chain and can contact fully, increased the polyreaction between the molecular resin chain, the alcoholic extract hydroxyl group content in the sold resin is increased.
Compared with prior art, the present invention has following tangible advantage:
1, the consistency of Fa Ming resin and methyl alcohol is relatively good, is difficult for producing turbid phenomenon.
According to relevant bibliographical information, the solubility parameters of Resins, epoxy is about 10.2, and methyl alcohol is 14.28, differs bigger, and the principle close according to solubility parameters, Resins, epoxy and methyl alcohol are that consistency is bad in itself.
The present invention mainly sets about from technical recipe, processing condition, reaction principle, by optimization production technology, select rational refining reaction system, make various structure components and molecular weight in the synthetic Resins, epoxy that rational distribution be arranged, mainly make the increases such as cl content reduction, molecular weight and hydroxy radical content in the resin, thereby the solubility parameters of resin is improved, and with the close together of methyl alcohol solubility parameters, consistency improves.
Resin before the technology and resin of the present invention and the anhydrous methanol ratio according to resin/methyl alcohol=1g/10ml will be improved, respectively get the methyl alcohol of 10g resin and 100ml, add in the transparent vial, in 25~40 ℃ water bath with thermostatic control, stir, do the contrast experiment, the result is as follows:
Resin/methyl alcohol=1g/10ml | Improve the preceding resin of technology | Resin of the present invention |
40℃ | Little mixing | Transparent |
30℃ | Muddy | Transparent |
25℃ | Muddy | Transparent |
2, the rosin products quality is good, can satisfy the particular requirement of photo-cured coating to resin.
This rosin products is dissolved in methyl alcohol, can obtain as clear as crystal resin-methanol solution, uses more conveniently, and use properties is relatively good, does not ftracture during as the water curtain test of photo-cured coating, and coating is during as finish paint, and the surface evenly.
3, technology is simple, and is easy to operate.Its main technique does not change, and just existing technology is improved, and is simple.The phase-splitting composition that adopts is the mixture of aromatic compound, ketone compounds, alcohol compound composition, and each raw material is cheap and easy to get, and cost is low.
Embodiment
Below by specific embodiment embodiments of the present invention are described in further detail:
Embodiment 1:
At volume is 1000ml, be furnished with that to add 0.75mol (171g) dihydroxyphenyl propane, the epoxy chloropropane (417g) of 4.5mol99.9%, 0.0375mol concentration in the four-hole boiling flask of thermometer, agitator, reflux exchanger be 45% NaOH (3.3g) solution, be warming up to 60 ℃ after being heated to 55 ℃ voluntarily, reaction is 3 hours under this temperature.After frame reinstalls stream phase splitter, dropping funnel, NaOH (120g) solution that in dropping funnel, adds 1.35mol concentration 45%, evenly drip in 4 hours, react under-0.082MPa the vacuum tightness at 66 ± 3 ℃, pressure, epoxy chloropropane and water form azeotrope, constantly from reactor, steams, and phase-splitting in phase splitter, the epoxy chloropropane of lower floor is back in the reactor in the phase splitter, discharges the water on upper strata.After being added dropwise to complete, NaOH is warming up to 100 ℃ gradually, dehydration, improve vacuum more gradually to-0.098MPa, be warming up to 150 ℃, decylization oxygen chloropropane (the about altogether 250ml of epoxy chloropropane+water) is about half an hour, system is cooled to below 100 ℃ after replying normal pressure, add phase-splitting composition (toluene 5.3ml, methyl iso-butyl ketone (MIBK) 39ml, methyl alcohol 2.7ml) 47ml, 75 ± 3 ℃ are stirred half an hour down, material are poured in the separating funnel, tell the inorganic substance and the impurity of lower floor, the organic substance on upper strata is poured in the four-hole boiling flask, and adding 0.3mol concentration is 45% NaOH (26.7g) solution, 73g water, adjust the temperature to about 85 ℃ and reacted 1 hour, reclaim the phase-splitting composition, add the 260ml solvent again, add water 100ml and stirred 5 minutes, leave standstill after 30 minutes and remove out lower layer of water, add an amount of 10%H
3PO
4Being neutralized to reactant PH is 7, stirs, removes out lower layer of water behind the standing demix, and reaction mixture is warming up to 160 ℃, be decompressed to-the 0.098MPa desolventizing gets the 240g resin half an hour.Synthetic resin quality index is:
Oxirane value: 0.506eq/100g
Viscosity: 13800mPa.s (25 ℃)
Organochlorine: 234ppm
Fugitive constituent: 0.17%
Hydroxyl value: 0.043mol/100g
Embodiment 2:
At volume is 1000ml, be furnished with that to add 0.75mol (171g) dihydroxyphenyl propane, the epoxy chloropropane (625g) of 6.75mol99.9%, 0.11mol concentration in the four-hole boiling flask of thermometer, agitator, reflux exchanger be 45% NaOH (9.78g) solution, be warming up to 60 ℃ after being heated to 55 ℃ voluntarily, reaction is 3 hours under this temperature.After frame reinstalls stream phase splitter, dropping funnel, NaOH (127.1g) solution that in dropping funnel, adds 1.43mol concentration 45%, evenly drip in 4 hours, react under-0.082MPa the vacuum tightness at 66 ± 3 ℃, pressure, epoxy chloropropane and water form azeotrope, constantly from reactor, steams, and phase-splitting in phase splitter, the epoxy chloropropane of lower floor is back in the reactor in the phase splitter, discharges the water on upper strata.After being added dropwise to complete, NaOH is warming up to 100 ℃ gradually, dehydration, improve vacuum more gradually to-0.098MPa, be warming up to 150 ℃, decylization oxygen chloropropane (the about altogether 460ml of epoxy chloropropane+water) is about half an hour, system is cooled to below 100 ℃ after replying normal pressure, add phase-splitting composition (dimethylbenzene 62ml, methyl iso-butyl ketone (MIBK) 50ml, ethanol 6ml) 118ml, 75 ± 3 ℃ are stirred half an hour down, material are poured in the separating funnel, tell the inorganic substance and the impurity of lower floor, the organic substance on upper strata is poured in the four-hole boiling flask, and adding 0.41mol concentration is 45% NaOH (36.7g) solution, 83g water, adjust the temperature to about 85 ℃ and reacted 1 hour, after reclaiming the phase-splitting composition, add the 260ml solvent again, add water 100ml and stirred 5 minutes, leave standstill after 30 minutes and remove out lower layer of water, add an amount of 10%H
3PO
4Being neutralized to reactant PH is 7, stirs, removes out lower layer of water behind the standing demix, and reaction mixture is warming up to 160 ℃, be decompressed to-the 0.098MPa desolventizing gets the 245g resin half an hour.Synthetic resin quality index is:
Oxirane value: 0.528eq/100g
Viscosity: 13500mPa.s (25 ℃)
Organochlorine: 224ppm
Fugitive constituent: 0.18%
Hydroxyl value: 0.038mol/100g
Embodiment 3:
At volume is 1000ml, be furnished with that to add 0.75mol (171g) dihydroxyphenyl propane, the epoxy chloropropane (521g) of 5.63mol99.9%, 0.075mol concentration in the four-hole boiling flask of thermometer, agitator, reflux exchanger be 45% NaOH (6.67g) solution, be warming up to 60 ℃ after being heated to 55 ℃ voluntarily, reaction is 3 hours under this temperature.After frame reinstalls stream phase splitter, dropping funnel, NaOH (123.6g) solution that in dropping funnel, adds 1.39mol concentration 45%, evenly drip in 4 hours, react under-0.082MPa the vacuum tightness at 66 ± 3 ℃, pressure, epoxy chloropropane and water form azeotrope, constantly from reactor, steams, and phase-splitting in phase splitter, the epoxy chloropropane of lower floor is back in the reactor in the phase splitter, discharges the water on upper strata.After being added dropwise to complete, NaOH is warming up to 100 ℃ gradually, dehydration, improve vacuum more gradually to-0.098MPa, be warming up to 150 ℃, decylization oxygen chloropropane (the about altogether 355ml of epoxy chloropropane+water) is about half an hour, system is cooled to below 100 ℃ after replying normal pressure, add phase-splitting composition (benzene 26ml, butanone 52ml, propylene glycol 4ml) 82ml, 75 ± 3 ℃ are stirred half an hour down, material are poured in the separating funnel, tell the inorganic substance and the impurity of lower floor, the organic substance on upper strata is poured in the four-hole boiling flask, and adding 0.36mol concentration is 45% NaOH (32.0g) solution, 78g water, adjust the temperature to about 85 ℃ and reacted 1 hour, after reclaiming the phase-splitting composition, add the 260ml solvent again, add water 100ml and stirred 5 minutes, leave standstill after 30 minutes and remove out lower layer of water, add an amount of 10%H
3PO
4Being neutralized to reactant PH is 7, stirs, removes out lower layer of water behind the standing demix, and reaction mixture is warming up to 160 ℃, be decompressed to-the 0.098MPa desolventizing gets the 242g resin half an hour.Synthetic resin quality index is:
Oxirane value: 0.515eq/100g
Viscosity: 13600mPa.s (25 ℃)
Organochlorine: 234ppm
Fugitive constituent: 0.16%
Hydroxyl value: 0.040mol/100g