A kind of preparation technology of hindered phenol poly olefine antioxidant
The present invention relates to a kind of preparation technology of polyolefine oxidation inhibitor, particularly the preparation technology of δ-crystal formation antioxidant 1010.
Antioxidant 1010 is the higher Hinered phenols antioxidant of a kind of molecular weight, by 2,6-DI-tert-butylphenol compounds and methyl acrylate carry out addition reaction earlier, generate β-(3, the 5-di-tert-butyl-hydroxy phenyl) methyl propionate, and then carry out transesterification reaction with tetramethylolmethane and make, its chemical name is four [β-(3, the 5-di-tert-butyl-hydroxy phenyl) propionic acid] pentaerythritol ester, chemical structural formula is as follows:
This material is as the oxidation inhibitor of polypropylene, linear low density of polyethylene, polyester, polyvinyl chloride, polystyrene, ABS, poly-urethane, metaldehyde and vegetable and animals oils, hydro carbons, fatty acid ester, lubricated wet goods, has efficient, low toxicity, odorless, nondiscoloration, do not pollute, many-sided excellent properties such as not volatile and heat-resisting water extraction.When adapteds such as it and other auxiliary antioxidants, stablizer, UV light absorber, present tangible synergy.At present at home and abroad, antioxidant 1010 all is regarded as optimal polyolefine oxidation inhibitor.
Say that from crystal antioxidant 1010 has the polycrystalline characteristic.Although its chemical structure is identical, there is multiple different crystalline structure, bibliographical information has multiple crystal formations such as α, β, δ, λ and γ, and there are different differences in various crystalline structure products on performance, particularly aspects such as fusing point, flowability, bulk density.
General industrial product, the outward appearance powder that is white in color, bulk density is little, and is mobile poor, causes in transit, and easily dispersing floats in the air operating environment of pollution; When in forcing machine, during melting mixing, being difficult to problems such as accurate measurement with polyolefine.It is big how to make particle, and the product of good fluidity is the purpose that the various countries researchist pursues always.U.S. U.S.Pat4,405,807 by the analysis to the previous patent method, has proposed a kind of δ-type antioxidant 1010 method that makes better performances.
Patent is pointed out, at compd A
Existence under, with 3, the reaction of 5-methyl esters and tetramethylolmethane generates antioxidant 1010.With product of transesterification reaction, do recrystallisation solvent then, make between antioxidant 1010 molecule and the Virahol molecule to form the molecular addition compound sedimentation and separate out with Virahol.Filtration washing precipitating thing in vacuum and 45 ℃ of baking dryings down, is deviate from the solvent Virahol in the precipitating thing.Dried antioxidant 1010 is dissolved in again a certain amount of ethanolic soln that contains 4% water, after the rising temperature for dissolving, decrease temperature crystalline makes that purity is good, bulk density is big, good fluidity, the easy δ-crystal formation antioxidant 1010 product of transportation and accurate measurement again.Patent is pointed out, adding compd A and Virahol crystallization formation molecular addition compound operation is the key that makes δ-crystal formation antioxidant 1010, and the existence of compd A, in the finished product, influence the purity and the yield of antioxidant 1010, make its yield low, purity difference, it synthesizes and separates and be the big technical problem of one in the industrial production.After transesterification reaction finishes, need make solvent with Virahol, make it and the antioxidant 1010 molecule between form molecular addition compound, isolate antioxidant 1010, drying is deviate from the solvent Virahol under vacuum then.Because the solubility with temperature of antioxidant 1010 in the solvent Virahol changes, and alters a great deal, its technology is difficult to control.Virahol is difficult for deviating from drying, and molecular addition compound facilitation material needs vacuum, low temperature, and time of drying is very long, causes the cost height, and is of poor benefits, and operational difficulty is in industrial difficult employing; In addition, δ-crystal formation antioxidant 1010 product that this method is produced, melting range is 111-118 ℃, a wider range.
The objective of the invention is provides a kind of suitability for industrialized production that is easy in order to overcome the deficiency of aforesaid method, and aftertreatment is simple, and the goods crystal formation is single, the preparation method of the δ that purity is good-crystal formation antioxidant 1010.
For realizing the object of the invention, adopt following method:, fully be dissolved in by ethanol, C with antioxidant 1010 mixed crystal crude product
3-C
4In the ternary mixed solvent that rudimentary alcohol and water is formed, δ-N-type waferN is done crystal seed, and crystallization range is at 75-10 ℃, and crystallization precipitate promptly gets goods through washing after drying, the cooling.
For example can take following method, best results:, be dissolved in by ethanol, C with antioxidant 1010 mixed crystal crude product
3-C
4In the ternary mixed solvent that rudimentary alcohol and water is formed, stir, be warming up to 70-73 ℃ and make its dissolving, form a homogeneous phase transparent solution, decrease temperature crystalline adds 0.5-5wt% δ-N-type waferN and does crystal seed about 57 ℃, crystallisation by cooling, when being cooled to 20 ℃, constant temperature is kept 30min.Cross the elimination mother liquor, precipitate after washing with alcohol, drying, cooling can make well behaved δ-crystal formation antioxidant 1010.
Best matter agent is 1 than scope: 3-1: 4, and best solvent consists of: water is 2-5wt%, C
3-C
4Lower alcohol is 6-10wt%, and all the other are ethanol.
In order to have guaranteed the higher crystalline yield, the whole temperature of crystallization must be controlled at below 20 ℃, and constant temperature is kept 30min.
The preparation technology of δ of the present invention-crystal formation antioxidant 1010, maximum characteristics are that product drying speed is fast, and fugitive constituent is low.Under ventilation condition, 70 ℃ of dryings two hours, 80 ℃ of dryings one hour, the fugitive constituent of product remains on below 0.1%.With transmittance at the 425nm place less than 90%, the 500nm place is less than 95%, fusing point 112-116 ℃ antioxidant 1010 mixed crystal crude product, after process for purification of the present invention is handled, can make the purity height (transmittance at the 425nm place greater than 95%, at the 500nm place greater than 97%), melting range short (112-114 ℃), the big (0.50g/cm of bulk density
3), good fluidity (8.3s/100ml), fugitive constituent low (less than 0.1%), the single δ of the easy exsiccant of product-crystal formation antioxidant 1010.
Embodiment 1:
Experimental installation is made up of with the there-necked flask of whipping appts, temperature measuring equipment, condensing works 500ml, and temperature control is carried out with water bath with thermostatic control in the outside.80g antioxidant 1010 mixed crystal crude product and 400ml are contained 4% water, the ethanolic soln of 10% Virahol mixes mutually, be warming up to 73 ℃, antioxidant 1010 crude product and impurity are dissolved fully, adding 1wt% δ-N-type waferN about 57 ℃ does crystal seed and induces, continue to be cooled to 20 ℃, antioxidant 1010 is separated out in crystallization.Cross the elimination mother liquor, crystallisate after washing with alcohol, directly 70 ℃ of down oven dry 2 hours, 80 ℃ following 1 hour, promptly get 73g δ-type antioxidant 1010 after the cooling.Fusing point 112-114 ℃, bulk density 0.48g/cm
3, mobile 8.3s/100ml is used to measure mobile funnel as shown in Figure 2, and fugitive constituent is less than 0.08%, and X-is diffracted to δ-crystal formation, as shown in Figure 1.
Fig. 1 uses funnel for measuring flowability, 1-cylinder among the figure, 2-cone, 3-outlet.
Fig. 2 is the X-diffractogram of embodiment 1 resulting product.
Embodiment 2:
80g antioxidant 1010 mixed crystal crude product and 400ml are contained 4% water, and the ethanolic solution of 8% isobutanol is mutually mixed Close, be warming up to 75 ℃, antioxidant 1010 and impurity are dissolved fully, about 58 ℃, add 1.5wt% δ-type crystal is done crystal seed, and induced crystallization, mother liquor continue to be cooled to 20 ℃, separate out antioxidant 1010. Filter Remove mother liquor, crystal was directly dried 2 hours under 70 ℃ after the ethanol washing, 80 ℃ of lower oven dry 1 hour, Cooling namely gets 70g δ-type antioxidant 1010. Fusing point 111-113 ℃, bulk density 0.50g/cm3, flowability 8.3s/100ml fugitive constituent is diffracted to δ-crystal formation less than 0.06%, X-.
Embodiment 3:
100g antioxidant 1010 mixed crystal crude product and 400ml are contained 4% water, and the ethanolic soln of 10% sec-butyl alcohol mixes mutually, is warming up to 72 ℃, make it abundant dissolving, cooling adds 3wt% δ-N-type waferN and does crystal seed, induced crystallization about 58 ℃, mother liquor continues to be cooled to 20 ℃, and antioxidant 1010 is separated out in crystallization.Cross the elimination mother liquor, crystallisate is after washing with alcohol, and 70 ℃ of dryings two hours, 80 ℃ of dryings one hour promptly got 88g δ-type antioxidant 1010.Fusing point 112-114 ℃, bulk density 0.54g/cm
3, mobile 8.3s/100ml, fugitive constituent are less than 0.09%, and X-is diffracted to δ-crystal formation.