CN1289832C - Resin roller with built-in bearing and manufacture and mould thereof - Google Patents

Resin roller with built-in bearing and manufacture and mould thereof Download PDF

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Publication number
CN1289832C
CN1289832C CN 02102059 CN02102059A CN1289832C CN 1289832 C CN1289832 C CN 1289832C CN 02102059 CN02102059 CN 02102059 CN 02102059 A CN02102059 A CN 02102059A CN 1289832 C CN1289832 C CN 1289832C
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CN
China
Prior art keywords
outer ring
bearing
built
resin
tire
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Expired - Fee Related
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CN 02102059
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CN1406773A (en
Inventor
高津弘治
辻本弘辉
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Emma & Co Ltd
TASHIKO KK
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Emma & Co Ltd
TASHIKO KK
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Publication of CN1406773A publication Critical patent/CN1406773A/en
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Publication of CN1289832C publication Critical patent/CN1289832C/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C13/00Rolls, drums, discs, or the like; Bearings or mountings therefor
    • F16C13/006Guiding rollers, wheels or the like, formed by or on the outer element of a single bearing or bearing unit, e.g. two adjacent bearings, whose ratio of length to diameter is generally less than one

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)
  • Rolls And Other Rotary Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

A resin roller with built-in bearings that is compact and of high strength, a method for manufacturing the same, and a molding die for manufacturing the same by directly molding resin for forming a tire on an outside diameter surface of an outer ring, and charging an inner ring or ball of the bearing, after that. An outer ring 24, having a higher strength than a standard item equivalent to the same outer diameter, is installed in a molding die, resin such as thermosetting urethane rubber is molded directly on a part of the outside diameter surface 30 or a side surface 31 of the outer ring 24; after aging, it is polished to form the tire 22. By loading bearing component parts, such as the inner ring 23 and a rolling element 27 in the outer ring 24, the resin roller 20 with the built-in bearing can be provided. Since iron ring is not used for molding resin, the outside diameter can be made smaller, and the roller can be made compacter. By forming the outer surface of the outer ring 24 as a rough surface, peeling of the tire 22 from the outer ring 24 can be prevented.

Description

Resin roller with built-in bearing and manufacture method thereof and manufacturing forming die
Technical field
The present invention relates to resin roller with built-in bearing and manufacture method thereof and manufacturing forming die, this resin roller with built-in bearing is for example to be equipped in the roller of the conveying carrier of sky parking with guide roller even load high loading, and it is with the load high loading and require the synthetic resin ratch tire of suitable elasticity and wear resistance to be contained on the outer ring of bearing.
Background technique
At present, bearing as rotating part, ball bearing has actual achievement for many years, to make inner ring, outer ring and ball respectively, and a plurality of balls are seated between inner ring and the outer ring make bearing, all make as standard piece, this standard piece meets standards such as the standardized international standards of each factor such as the shape of inner ring and outer ring, size.But, in recent years, among the intensifying of batch processization, rationalization, price competition, though the user mode of the bearing of industrial machine etc. is diversified, we can say that the bearing that can start with is the standard piece of international standard, therefore, have to the standard piece assembling application product of international standard.Like this, the manufacturing that the manufacturing production line of bearing can not corresponding specialty goods can not adapt to diversified purposes.
As one of diversified application product, that purposes in recent years sharply enlarges, as bearing to be contained in inside tires resin roller with built-in bearing is arranged.Resin roller with built-in bearing is to make tire by ester moulding in the periphery of the iron hoop of making in advance at present, and after grinding tire, the inside that will be contained in iron hoop as the bearing pack of standard piece constitutes.The resin roller with built-in bearing of the Zhi Zaoing operation that is used to make is a lot of like this, and price is very high.
The manufacture method of existing resin roller with built-in bearing such as Fig. 4~shown in Figure 6.Fig. 4 is the sectional drawing of the intermediate that comprises iron hoop that ester moulding is used in the manufacturing of existing resin roller with built-in bearing, Fig. 5 is that expression is contained in the figure of the state in the intermediate shown in Figure 4 with bearing pack, and Fig. 6 is that expression is ground the tire of resin roller with built-in bearing shown in Figure 5 and the figure that finishes the goods state that finishes.As Fig. 4~shown in Figure 6, in existing resin roller with built-in bearing, used as the iron hoop 40 of ester moulding with chipware.That is to say, make iron hoop 40 roughly cylindraceous in advance, so that bearing can be assembled in inside with size that the outer ring external diameter with bearing is complementary.Iron hoop 40 is to be used for bearing location and to constitute towards the integrally formed lip part 42 of radially inner side by cylindrical body 41 with at its axial side end.As the preparation of ester moulding, carry out the degreasing on iron hoop 40 surfaces, and, carry out the coating and the drying of twice binder outside on the diametric plane 43 repeatedly.
Then, with iron hoop 40 and shown in imaginary line by about the forming die 49a, the metal pattern 48 that 49b constitutes cut apart assemble, aqueous resin such as red hardness polyamine ester rubber is injected die cavity on the outer diametric plane 43 that is formed at main body 41, by making the hardening of resin tire 45 that is shaped.This operation needs about 30 minutes~1 hour.Give the elasticity and the wear resistance of tire 45 necessity by adopting red hardness polyamine ester rubber system goods.Then, from metal pattern 48, take out the iron hoop 40 that has tire 45, carry out the dry slaking of red hardness polyamine ester rubber.This operation also needs about 8~10 hours.Owing to be formed at the pattern draft of forming die 49a, 49b, unavoidably will produce projection 46.The matched moulds portion of corresponding metal pattern 49a, 49b can produce the burr 47 of resin at the left and right sides of roller central part.Therefore, in order to remove projection 46 and the burr 47 that ester moulding produces, grind the surface of tire 45.At last, will be as the parts of standard piece and the bearing of making in advance 51 is pressed into the inside that periphery is formed with the iron hoop 40 of tire 45, till lip part 42, thus, can assemble resin roller with built-in bearing.
As shown in Figure 5, bearing 51 by inner ring 53, outer ring 54 and be seated in inner ring 53 and outer ring 54 between a plurality of steel balls 57 as rolling element constitute.Ball 57 can roll along the track that is formed by rail slot 55 that is formed at inner ring 53 peripheries and the rail slot 56 that is formed at the interior week of outer ring 54.Space between inner ring 53 and outer ring 54 is injected with lubricating grease around ball 57, for preventing the leakage of lubricating grease, be provided with rubber system Sealing 58.For preventing that bearing 51 from deviating from from iron hoop 40, be pressed in outer ring 54 under the state of inside of iron hoop 40, the part in the outside of outer ring 54 with respect to inner peripheral surface 44 ca(u)lks, is formed removal stop section 59.From state shown in Figure 5, the outer circumferential face of tire 45 is processed by resin ground, forms on the barrel surface 50.The resin roller with built-in bearing of finishing as shown in Figure 6.
For example following the carrying out of forming synthetic resin of polyamine ester rubber etc.Mix after deaeration being liquid resin and hardening agent, and under the liquid state of maintenance, be injected into model, the underhardening stage demoulding after adding sulphur to a certain degree further adds sulphur then, carries out the secondary hardening post-curing operation.In this ester moulding, the reaction temperature of injecting resin is higher, even can reach 120 ℃~150 ℃, and the curing time that is used to add the sulphur sclerosis is longer than other synthetic resin, is about 1000 minutes.
Also considered not use iron hoop 40, and make resin directly contact the outer circumferential face of outer ring 54 of standard rolling bearing 51 and the situation of shaping tire.But,, then can produce following unfavorable condition if only make the tire direct forming having finished on the outer ring 54 of assembling as bearing 51.That is to say that because the outer circumferential face of outer ring 54 is ground very totally, beautiful, so after the degreasing, even adhesive-applying, resin also is difficult to adhesion, tire 54 is peeled off from the outer ring easily.In metal pattern 48, since through making resin cooling for a long time after, the resin of high temperature is acted directly on the outer ring 54, therefore, the rubber system Sealing 58 of bearing 51 might be under the high temperature and damaged, simultaneously, is the lubricating grease that lubricated ball 57 injects, the increase of high temperature current downflow might be flowed out to the outside from damaged Sealing 58.When in order to remove the projection 46 that produces because of forming die 49a, 49b and burr 47 and to grind, grind the resin-oatmeal that produces and can invade bearings 51 inside from damaged Sealing 58, can not obtain can be for practical roller.And, because it is different with the shaping of injection machine, it is the shaping of being undertaken by metal pattern 48, so can not carry out correct ester moulding in the periphery of the outer ring 54 of bearing 51, simultaneously, also might invade the inside of bearing 51 by the resin that metal pattern 48 flows out, bearing 51 can not be rotated.
Like this, outside as the outer ring of the bearing of the standard piece of standard, be difficult on the diametric plane directly with ester mouldings such as red hardness polyamine ester rubber, when using standard rolling bearing, have to as the ester moulding chipware, outside the outer ring, make iron hoop more in advance, adopt ester moulding on iron hoop, bearing is pressed into the method for this iron hoop inside.Adopt iron hoop to carry out ester moulding, can add the external diameter of big roller, simultaneously,, be used for component number and the manufacture cost that resin roller with built-in bearing is made so can increase owing to will make iron hoop in addition.
Patent documentation: European patent application EP 1106850A1
The problem to be solved in the present invention is: in the inside tires that the ester moulding by red hardness polyamine ester rubber etc. obtains is equipped with the resin roller with built-in bearing of bearing and makes, just can correspondence small-sized and require high-intensity purposes with iron hoop without ester moulding.
Summary of the invention
The objective of the invention is to: a kind of resin roller with built-in bearing and manufacture method thereof and manufacturing forming die are provided, by with the resin direct forming on the outer diametric plane of bearing outer ring, and do not need to make the ester moulding iron hoop, can reduce component number and manufacture cost, simultaneously, described resin roller with built-in bearing is small-sized and intensity is high.
Resin roller with built-in bearing of the present invention comprise have inner ring, outer ring and along the bearing of the rolling element of the track rolling that forms by described inner ring and described outer ring with described bearing will be contained in its inner resin ratch tire; Described outer figure has the intensity that is higher than the standard piece that is equivalent to same outer diameter as, described tire directly with ester moulding on the outer surface of described outer ring.
According to this resin roller with built-in bearing, after the resin slaking of carrying out direct forming on the bearing outer ring, form the tire of regulation.The outer ring is owing to have the intensity that is higher than the standard piece that is equivalent to same outer diameter as, even so tire is directly carried out ester moulding on the outer diametric plane of bearing outer ring, also can satisfy the desired intensity of corresponding purposes roller, in addition, because without iron hoop, so can reduce the external diameter of roller to greatest extent, make the roller miniaturization.
In this resin roller with built-in bearing, the described outer surface of described outer ring forms roughened surface.By making the outer surface that carries out ester moulding form roughened surface, the resin that is configured as tire is eaten in roughened surface into concavo-convex, be difficult to peel off from the outer ring.In addition, the bi-side that described outer surface comprises outer diametric plane and diametric plane extends continuously outside described are on the part of described tire direct forming diametric plane and described bi-side outside described.Tire is shaped in the mode of surrounding the outside, outer ring, thus load no matter from any directive effect on tire, tire also is difficult to peel off from the outer ring.Like this, by the configuration of surface of the specific outer ring that will carry out ester moulding and the shape of surrounding the outer ring, even roller high loading, high speed rotating also can prevent peeling off of tire.
In this resin roller with built-in bearing,, improve the described intensity of described outer ring by making axial width greater than described standard piece or make radial thickness greater than described standard piece.The external diameter of outer ring and profile be according to purposes and difference, but owing to the load via the tire effect is to act directly on the outer ring, is the intensity more than 1.2 times of outer ring that is equivalent to the standard piece of same outer diameter as at least so preferably have.For this reason, gain in strength by the axial width or the radial thickness that increase the outer ring.
The manufacture method of resin roller with built-in bearing of the present invention is as follows, the outer ring that will have the intensity that is higher than the standard piece that is equivalent to same outer diameter as, under the state of its outer surface for the part of the wall of formation ring-type die cavity, be configured in the forming die, liquid resin is injected in the described die cavity of described forming die, directly use ester moulding on the described outer surface of described outer ring on tire, to constitute the inner ring and the rolling element of bearing with described outer ring, be seated in the inside of being equipped with under the state of described tire from the described outer ring that described forming die takes out.
According to the manufacture method of this resin roller with built-in bearing, owing to adopted the outer ring with the intensity that is higher than the standard piece that is equivalent to same outer diameter as, its outer diametric plane is as the part of the wall of the die cavity that forms ester moulding.In the described die cavity with liquid resin encapsulation molding mould, the direct ester moulding of tire quilt is on the described outer surface of described outer ring.The outer ring of being equipped with under the state of tire is taken out, cleaned from forming die, will constitute the inner ring of bearing and the inside that ball is seated in the outer ring, directly be contained in resin roller with built-in bearing on the outer surface of outer ring thereby form tire.
In the manufacture method of this resin roller with built-in bearing, the described outer surface of described outer ring in order to improve the combination force of itself and resin, utilizes annular knurl processing, sandblast processing etc. to be processed to form roughened surface.In addition, the injection of described liquid resin is carried out from the position in the bight that intersects corresponding to the outer diametric plane of described tire and side.By this position certainly carrying out the injection of liquid resin, compare with the situation of carrying out the resin injection at present from the neutral position of bi-side, inject the periphery central part that the back burr can not appear at tire, having does not need abrasive machining tire peripheral part to get final product the effect that highi degree of accuracy obtains tire.
In addition, the manufacturing of resin roller with built-in bearing of the present invention comprises stop pin, counterdie and patrix with forming die, the inner peripheral surface of the outer ring that described stop pin and bearing are horizontal chimeric and with the contacts side surfaces that is positioned at downside of described outer ring; Described counterdie is closely chimeric with described stop pin below described outer ring, simultaneously, has outer diametric plane with described outer ring every the inner circle wall face of putting; Described patrix and described stop pin and described counterdie relative bonding, seal the annulus that surrounds by described outer diametric plane and described counterdie at least of described outer ring, described annulus is formed for the die cavity of ester moulding, and has resin injection inlet to described die cavity opening.
According to the manufacturing forming die of this resin roller with built-in bearing, utilize outer ring with the intensity that is higher than the standard piece that is equivalent to same outer diameter as, the outer diametric plane of outer ring is as the part of the wall of the die cavity that forms ester moulding.That is to say, utilize horizontal and form the ring-type die cavity by the diapire face and the inner peripheral surface of the outer at least diametric plane of the outer ring of stop pin restriction, counterdie, the wall that reaches patrix, by the inlet that forms on the patrix, liquid resin is injected the ring-type die cavity, on the outer surface of outer diametric plane of the outer ring that is exposed to die cavity etc., directly make ester moulding, so tire directly is contained on the outer ring.
Use in the forming die in the manufacturing of this resin roller with built-in bearing, radially in the inner part the part of described stop pin and the described side that is positioned at described outer ring downside contacts, support described outer ring, radially in the inner part the part of the described side of described patrix and the upside that is positioned at described outer ring contacts, and radially in the outer part the remainder of the described outer diametric plane of described outer ring and described bi-side constitutes the part of the wall that forms described die cavity.By such formation forming die, the resin that the shaping tire is used is being striden the radially partial continuous direct forming in the outer part of the outer diametric plane of outer ring and bi-side, even when big loading, also can obtain tire and be difficult to the roller peeled off from the outer ring.The described inlet of described patrix is at the topmost part of described die cavity, and is opened on the outermost sidepiece.That is to say that with respect to horizontal outer ring, the matched moulds portion of forming die is provided with corresponding to the bight of the outer radius portion of bearing outer ring, owing to make the inlet of liquid resin be opened on this bight, so but highi degree of accuracy shaping.
Description of drawings
Fig. 1 is an embodiment a sectional drawing of making the forming die of resin roller with built-in bearing of the present invention;
Fig. 2 is the sectional drawing that utilizes the intermediate of forming die making shown in Figure 1;
Fig. 3 is the sectional drawing that bearing component parts such as inner ring and ball is pressed into the resin roller with built-in bearing that the intermediate that comprises tire shown in Figure 2 obtains;
Fig. 4 comprises the sectional drawing of ester moulding with the intermediate of iron hoop in the existing resin roller with built-in bearing manufacturing;
Fig. 5 is the figure of the state in the intermediate shown in Figure 4 that bearing pack is contained in;
Fig. 6 is the figure of the state that grinds and finish of the tire to resin roller with built-in bearing shown in Figure 5.
Embodiment
Below, with reference to description of drawings resin roller with built-in bearing of the present invention and manufacture method and its manufacturing forming die.Fig. 1 makes the sectional drawing of the manufacturing of resin roller with built-in bearing of the present invention with an embodiment of forming die; Fig. 2 is the sectional drawing of the intermediate that is made of tire and outer ring of utilizing that forming die shown in Figure 1 makes; Fig. 3 is the sectional drawing that the bearing component parts is pressed into the resin roller with built-in bearing that intermediate shown in Figure 2 obtains.
Among Fig. 1, the manufacturing of resin roller with built-in bearing has the outer ring rest pin 4 and the counterdie 5 that is disposed at its outside that is disposed at the center side of pedestal 2 across liner 3 with forming die 1.Outer ring rest pin 4 is contacted by the inner peripheral surface with outer ring 24 and constitutes from the main body 4a of inner face supporting outer ring 24 and the 4b of frame portion in a part of mounting outer ring 24 of the radially inner side of the side 31 that is positioned at downside.Though the outer ring 24 of outer ring rest pin 4 supporting is in not the state with inner ring and ball assembling, has been formed with rail slot 26 on the inner peripheral surface.Counterdie 5 constitutes to the lip part 5b of radially inner side extension by cylindrical main body 5a with from its underpart, and lip part 5b is with respect to the tight chimeric configuration of the frame portion concentric shape of 4b of outer ring rest pin 4, not produce resin leakage when injecting liquid resin.
Mounting patrix 6 on outer ring rest pin 4, outer ring 24 and counterdie 5.Patrix 6 is configured to the tight chimeric status of the heart by concavo-convex chimeric 6a with respect to the main body 4a of outer ring rest pin 4, has the protrusion surface 6b that contacts with the state of closely cooperating with the part of the radially inner side of the side 31 that is positioned at outer ring 24 upsides and the following 6c that contacts with the state of closely cooperating with the top 5c of counterdie 5.The top of patrix 6 also is loaded with lid 7, and the central part of lid 7 is formed with and injects the hand-hole 8 that liquid resin is used.The part of the radial outside of the outer diametric plane 30 of the diapire 15 of counterdie 5 and inner circle wall 16, outer ring 24 and bi-side 31,31, and the following 6c of patrix 6 constitute the wall that the radial thickness that injects the liquid resin that forms tire 22 forms the die cavity 12 of annulus uniformly.Hand-hole 8 and the injection path 9 that is made of the groove 7b on the following 7a of top 6d that is formed at patrix 6 and lid 7 and the injection path 10 that 6c forms below 6d connects above patrix 6 are communicated with, liquid resin is through these paths 9,10, in inlet 11 is injected into ring-type die cavity 12.Inlet 11 is in the outside of ring-type die cavity 12 and in the corner openings of upside.Be formed with not shown exhaust passageway on the patrix 6, be used for the injection of corresponding liquid resin and discharge gas in the ring-type die cavity 12.
The concrete manufacturing step of tire is as follows: at first, press special size cutting outer ring 24, quench behind the inspection size shape.Then, carry out the grinding of the rail slot 26 of outer ring 24, the grinding and the sealing surface grinding of side 31, check this grinding result.Carry out degreasing, drying, the coating of siccative, the drying of the outer diametric plane 30 of outer ring 24 again.Then, outer ring 24 is loaded in the forming die 1, thermosetting resin is injected ring-type die cavity 12 internal shapings of forming die shown in Figure 11, and carry out slaking drying, clean.
The intermediate of the resin roller with built-in bearing of being made by forming die 1 as shown in Figure 2.Fig. 2 is the sectional drawing that ester moulding finishes, tire 22 is contained in the intermediate on the outer ring 24.Tire 22 not only cover outer ring 24 outer diametric plane 30 and also from outer diametric plane 30 continuously coverings to bi-side a part of 31, be contained on the outer ring 24 with the state that also surrounds from the side.No matter mould-forming method shown in Figure 1 still to be mould-forming method shown in Figure 2 all be highi degree of accuracy and the mould-forming method that need not to grind.
The inner ring of formation bearing and ball etc. are assembled in the intermediate shown in Figure 2.Before the assembling, carry out the assembling of selected and these component parts of mensuration, ball 27 of rail slot 26 of mensuration, the outer ring 24 of the rail slot 25 of inner ring 23.Then, carry out being pressed into and the coating of rust preventing agent of injection, Sealing of assembling, the lubricating grease of guard ring 28.The resin roller with built-in bearing of finishing shows with sectional drawing in Fig. 3.The resin roller with built-in bearing of finishing 20 is made of bearing 21 and resin ratch tire 22.Bearing 21 has inner ring 23, outer ring 24, along a plurality of steel balls 27 as rolling element of the track rolling that constitutes by the rail slot 26 that forms on rail slot 25 that forms on the inner ring 23 and the outer ring 24, reach local envelopment steel ball 27 and keep the guard ring 28 at the interval of each ball 27.Under situation about being provided with in order to make ball 27 smooth and easy rollings, be provided with and be used to the Sealing that prevents that lubricating grease from leaking as the lubricating grease of oiling agent.At last, check resin roller with built-in bearing 20 is with acceptable product packing, bale packing, dispatch from the factory.
Tire 22 forms with the outer diametric plane 30 that is directly installed on outer ring 24 and the mode of bi-side 31.The outer diametric plane 30 of outer ring 24 and bi-side 31 form small concavo-convex roughened surface for utilizing surface treatments such as annular knurl processing and sandblast processing, and it is into small concavo-convex that the resin of injection is eaten, and is contained on the outer ring 24 with very strong combination force.Tire 22 by wrapping into outer ring 24 shape and form the attachment face of roughened surface, even the very big load of effect can prevent also that from the outer ring 24 peel off.
In resin roller with built-in bearing 20, inner ring 23 is compared with the situation of the bearing of existing standard spare with outer ring 24, profile, shape, thickness etc. change according to purposes, thereby can keep enough intensity, can bear the above loading of load rating of international standard regulation.Inner ring 23 and outer ring 24 it is desirable to, and by thickening thickness T equidimension change (about outer ring 24 as shown in Figure 2) on the basis that increases width W, formation can be born the structure of the loading that is higher than the specified loading of international standard.But processing such as quenching, grinding are made according to the specification of international standard etc., and the shape of ball, rail slot, Sealing etc. also meet international standard and make.
In the above-described embodiments, in the bearing that is loaded in the resin ratch tire be ball bearing, other forms of bearing such as roller bearing is also passable certainly.In addition, about the width of roller, by the long 2mm of the one-sided width of the width that makes inner ring 23 than outer ring 24, make inner ring 23 than the width of ester moulding roller from one-sided outstanding 2mm, can form easily and on axle, install and easy-to-use roller.Width both sides by making inner ring 23 are than the long 2mm of the width of outer ring 24, make inner ring 23 than the width of ester moulding roller to two side-prominent 2mm, also can form easily and on axle, install and easy-to-use roller.In addition, the manufacturing installation of resin roller with built-in bearing for example can be arranged in the bearing factory, receives the supply of the Internal and external cycle of pressing special shape and size making, makes expeditiously.
According to resin roller with built-in bearing of the present invention and manufacture method and manufacturing forming die, the outer ring of having improved intensity with respect to existing outer ring by considering axial length and thickness has been used in the outer ring, by carrying out ester moulding with model with respect to such outer ring, tire is directly installed on the described outer ring, so need not use ester moulding with chipwares such as iron hoops, form the small articles that external diameter reduces, can obtain guaranteeing to adapt to the essential intensity of purposes and the roller that component number reduces, manufacture cost reduces.Tire also coats the form of the part of bi-side for the outer diametric plane that not only coats the outer ring, simultaneously, on the outer surface of outer ring by annular knurl processing or sandblast processing compare with other surfaces form fine concavo-convex, improved the combination force of itself and resin, even thereby the very big load loading of effect can prevent that also tire from peeling off from the outer ring.Therefore, compare with the roller with standard piece only, the resin roller with built-in bearing of the sufficient intensity that can be maintained can bear loading more than the specified loading of international standard regulation according to purposes.In addition, do not need, by the assembling of carrying out that is pressed into of iron hoop and existing bearing as prior art yet.Open the packing of wrapping existing bearing, though can destroy antirust,, by packing once more behind the bearing in assembling, antirust can be not impaired in practicality yet.In addition,, form the continuous productive process system to assembling, can all get rid of unnecessary carrying and assembling operation, carry out high efficiency manufacturing from ester moulding according to purposes by in bearing factory.

Claims (11)

1, a kind of resin roller with built-in bearing, it comprise have inner ring, outer ring and along the bearing of the rolling element of the track rolling that forms by described inner ring and described outer ring, with described bearing to be contained in its inner resin ratch tire, it is characterized in that, described outer ring has the intensity that is higher than the standard piece that is equivalent to same outer diameter as, and described tire directly is formed on the outer surface of described outer ring by ester moulding.
2, resin roller with built-in bearing as claimed in claim 1 is characterized in that, the described outer surface of described outer ring forms roughened surface.
3, resin roller with built-in bearing as claimed in claim 1 or 2 wherein, by making axial width greater than described standard piece or make radial thickness greater than described standard piece, improves the described intensity of described outer ring.
4, resin roller with built-in bearing as claimed in claim 1 or 2 is characterized in that, described outer surface is outer diametric plane and diametric plane extends continuously outside described bi-side, on the part of described tire direct forming diametric plane and described bi-side outside described.
5, resin roller with built-in bearing as claimed in claim 3 is characterized in that, by making axial width greater than described standard piece or make radial thickness greater than described standard piece, improves the described intensity of described outer ring.
6, a kind of manufacture method of resin roller with built-in bearing, it is characterized in that, the outer ring that will have the intensity that is higher than the standard piece that is equivalent to same outer diameter as, under the state of its outer surface for the part of the wall of formation ring-type die cavity, be configured in the forming die, liquid resin is injected in the described die cavity of described forming die, directly use ester moulding on the described outer surface of described outer ring on tire, to constitute the inner ring and the rolling element of bearing with described outer ring, be seated in the inside of being equipped with under the state of described tire from the described outer ring that described forming die takes out.
7, the manufacture method of resin roller with built-in bearing as claimed in claim 6 is characterized in that, the described outer surface of described outer ring utilizes annular knurl processing, sandblast processing etc. to be processed to form roughened surface.
As the manufacture method of claim 6 or 7 described resin roller with built-in bearing, it is characterized in that 8, the injection of described liquid resin is carried out from the position in the bight that outer diametric plane and side corresponding to described tire intersect.
9, a kind of manufacturing forming die of resin roller with built-in bearing is characterized in that, it comprises stop pin, counterdie and patrix, the inner peripheral surface of the outer ring that described stop pin and bearing are horizontal chimeric and with the contacts side surfaces that is positioned at downside of described outer ring; Described counterdie is closely chimeric with described stop pin below described outer ring, simultaneously, has outer diametric plane with described outer ring every the internal face of putting; Described patrix engages with described stop pin and described counterdie, seal the annulus that surrounds by described outer diametric plane and described counterdie at least of described outer ring, described annulus is formed for the die cavity of ester moulding, and has resin injection inlet to described die cavity opening.
10, the manufacturing forming die of resin roller with built-in bearing as claimed in claim 9, it is characterized in that, radially in the inner part the part of the described side that is positioned at downside of described stop pin and described outer ring contacts, support described outer ring, radially in the inner part the part of the described side of described patrix and the upside that is positioned at described outer ring contacts, and radially in the outer part the remainder of the described outer diametric plane of described outer ring and described bi-side constitutes the part of the wall that forms described die cavity.
11, the manufacturing forming die of resin roller with built-in bearing as claimed in claim 10, it is characterized in that the described inlet of described patrix is at the topmost part of described die cavity, and be opened on the outermost sidepiece, the precision height of described outer circumferential face does not need to grind and deburring.
CN 02102059 2001-08-22 2002-01-18 Resin roller with built-in bearing and manufacture and mould thereof Expired - Fee Related CN1289832C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP251122/2001 2001-08-22
JP2001251122A JP2003056550A (en) 2001-08-22 2001-08-22 Resin roller with built-in bearing, method for manufacturing the same, and molding die for manufacturing the same
JP251122/01 2001-08-22

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Publication Number Publication Date
CN1406773A CN1406773A (en) 2003-04-02
CN1289832C true CN1289832C (en) 2006-12-13

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JP4840915B2 (en) * 2006-06-20 2011-12-21 信行 坪井 Guide roller
KR100832114B1 (en) 2006-10-26 2008-05-27 케이엔에프중공업주식회사 Guide roller of urethane and the process of manufacture for Lift
DE102012014660A1 (en) * 2012-07-24 2014-01-30 Saurer Germany Gmbh & Co. Kg Support disk storage for an open-end spinning device
CN102922757B (en) * 2012-11-12 2015-03-11 滁州市玉林聚氨酯有限公司 Preparation method of non-degumming poly urethane (PU) driving wheel
CN102979813A (en) * 2012-11-22 2013-03-20 上海斐赛轴承科技有限公司 Insulating bearing with insulating ferrule and manufacturing method thereof
CN104354266A (en) * 2014-10-29 2015-02-18 平湖市三得力脚轮制造有限公司 Roller injection mold for castor
RU2596902C1 (en) * 2015-10-06 2016-09-10 Открытое акционерное общество "Уфимское моторостроительное производственное объединение" ОАО "УМПО" High-pressure turbine support
CN107166695A (en) * 2017-06-07 2017-09-15 奥克斯空调股份有限公司 A kind of air-conditioning rolling member
CN107327493A (en) * 2017-06-07 2017-11-07 奥克斯空调股份有限公司 A kind of air-conditioning rolling bearing and manufacture craft
BR112021020353A2 (en) * 2019-04-11 2021-12-07 Michelin & Cie Solid tire made from elastomeric material for a cable car pulley

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