CN1289503C - Method for purifying dehydration alditol nd product - Google Patents
Method for purifying dehydration alditol nd product Download PDFInfo
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- CN1289503C CN1289503C CN 02147363 CN02147363A CN1289503C CN 1289503 C CN1289503 C CN 1289503C CN 02147363 CN02147363 CN 02147363 CN 02147363 A CN02147363 A CN 02147363A CN 1289503 C CN1289503 C CN 1289503C
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- anhydrosugar alcohol
- recrystallization
- purity
- purification
- alcohol
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- 238000000034 method Methods 0.000 title abstract description 54
- 150000005846 sugar alcohols Chemical class 0.000 title abstract description 13
- 230000018044 dehydration Effects 0.000 title description 2
- 238000006297 dehydration reaction Methods 0.000 title description 2
- 229920001223 polyethylene glycol Polymers 0.000 title 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 161
- 238000000746 purification Methods 0.000 claims abstract description 34
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229920000728 polyester Polymers 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 3
- KLDXJTOLSGUMSJ-JGWLITMVSA-N Isosorbide Chemical compound O[C@@H]1CO[C@@H]2[C@@H](O)CO[C@@H]21 KLDXJTOLSGUMSJ-JGWLITMVSA-N 0.000 claims description 46
- 229960002479 isosorbide Drugs 0.000 claims description 45
- 229920000642 polymer Polymers 0.000 claims description 18
- 238000002360 preparation method Methods 0.000 claims description 9
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 claims description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 claims description 4
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 claims description 2
- 238000009833 condensation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 abstract description 111
- 238000001953 recrystallisation Methods 0.000 abstract description 52
- 238000004821 distillation Methods 0.000 abstract description 29
- 239000000126 substance Substances 0.000 abstract description 25
- 238000002844 melting Methods 0.000 abstract description 8
- 230000008018 melting Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000003287 optical effect Effects 0.000 abstract description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract 2
- 239000000243 solution Substances 0.000 description 24
- 238000012545 processing Methods 0.000 description 15
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 14
- 239000000523 sample Substances 0.000 description 14
- 239000012535 impurity Substances 0.000 description 12
- 238000002425 crystallisation Methods 0.000 description 9
- 230000008025 crystallization Effects 0.000 description 9
- -1 aliphatic alcohols Chemical class 0.000 description 8
- 150000002191 fatty alcohols Chemical class 0.000 description 8
- 229920006395 saturated elastomer Polymers 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000000137 annealing Methods 0.000 description 7
- 239000000178 monomer Substances 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 235000019439 ethyl acetate Nutrition 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 5
- 238000000113 differential scanning calorimetry Methods 0.000 description 5
- 235000013305 food Nutrition 0.000 description 5
- 238000002371 ultraviolet--visible spectrum Methods 0.000 description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 4
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 238000002834 transmittance Methods 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 description 3
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical class OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- FBPFZTCFMRRESA-ZXXMMSQZSA-N D-iditol Chemical compound OC[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-ZXXMMSQZSA-N 0.000 description 2
- 240000003183 Manihot esculenta Species 0.000 description 2
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 2
- 238000012793 UV/ Vis spectrometry Methods 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 235000010355 mannitol Nutrition 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000012452 mother liquor Substances 0.000 description 2
- 239000008194 pharmaceutical composition Substances 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000012279 sodium borohydride Substances 0.000 description 2
- 229910000033 sodium borohydride Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical compound O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 description 1
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- 229930195725 Mannitol Natural products 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001263 acyl chlorides Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- 235000013312 flour Nutrition 0.000 description 1
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- 239000007789 gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
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- 208000014674 injury Diseases 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 150000008040 ionic compounds Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000622 liquid--liquid extraction Methods 0.000 description 1
- 239000012280 lithium aluminium hydride Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000594 mannitol Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical class C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 150000004702 methyl esters Chemical class 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 229960002920 sorbitol Drugs 0.000 description 1
- 238000004611 spectroscopical analysis Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
Landscapes
- Heterocyclic Carbon Compounds Containing A Hetero Ring Having Oxygen Or Sulfur (AREA)
Abstract
The present invention discloses a method for preparing pure dewatered sugar alcohol. The purity of obtained pure dewatered sugar alcohol is at least 99.8%, and the obtained pure dewatered sugar alcohol is basically colorless. In the method, the dewatered sugar alcohol is purified through recrystallization in methanol, ethanol or glycol through distillation, melting recrystallization or the combination of distillation recrystallization and melting recrystallization; recrystallization purification in methanol, ethanol or glycol after distillation is the preferred mode. The present invention also discloses a method for measuring the purity of the dewatered sugar alcohol, which is characterized in that after the dewatered sugar alcohol is annealed at the temperature of at least 260 DEG C for 4 hours, the color of the dewatered sugar alcohol is checked; in addition, the purity of the purified dewatered sugar alcohol can be determined through measuring the ultraviolet (UV) transmissivity of the purified dewatered sugar alcohol under various wavelengths. The purified dewatered sugar alcohol can be added in polymeric substances such as polyester, wherein the polyester can also be used for manufacturing products such as containers, optical disks, fibers, sheet materials, films, etc.
Description
The application is to be that January 11, application number in 1999 are that 99815440.7 patent application is divided an application the applying date.
Invention field
The present invention relates in the presence of Fatty Alcohol(C12-C14 and C12-C18) by distillation and/or the method for recrystallization purification of anhydrosugar alcohol and the product of purification, the purity of this product is expected to be higher than 99.0%, even is colourless basically through Overheating Treatment.
Related application
The following application that submit to same date comprises relevant theme: produce the continuous processing [Atty.Docket No.032358-019] of anhydrosugar alcohol, the theme of above-mentioned application is as the reference of this paper.
Background of invention
Anhydrosugar alcohol, particularly mannitol, iditol, the derivative of Sorbitol Powder, its therepic use and the purposes in food are known.At least Isosorbide (1 in addition, 4:3,6-two sorbitans) can be used as the natural source that the recyclability of making polymkeric substance (particularly polyester) is supplied with through investigation, because Isosorbide is the derivative of Sorbitol Powder, can obtain from the various natural sources that comprise W-Gum and cassava (tapioca (flour)), referring to from the product of the polymer manufacture that contains Isosorbide, terephthaloyl and ethylene glycol part and the related application of manufacture method, U.S. patent application 09/064,844; 09/064,950; 09/064,846; 09/064,858; 09/064,826; 09/064,719; 09/064,862 and 09/064,720, all submit on April 23rd, 1998, and as the reference of this paper.
The purity requirement of anhydrosugar alcohol, different according to its required application, for example in food and medicinal application, it requires not contain because of using this material individual and organism to be caused the impurity of injury.According to above-mentioned definition, can contain a lot in the anhydrosugar alcohol is not other material or the impurity of anhydrosugar alcohol, but still is considered to pure for food or pharmaceutical use.In polymer application, particularly require to have the polymkeric substance of optical clarity, as pack the polymkeric substance of use, purity requirement to monomer whose is, can not have any material or the impurity that can cause following disadvantage, promptly described impurity may make the colour-difference of resulting polymers to the degree that can not accept during synthetic and/or processing.The impurity that the anhydrosugar alcohol that uses in food and medicine allows, the anhydrosugar alcohol that uses for polymkeric substance in fact but is unacceptable, because described impurity can make its color become unacceptable degree in the synthetic and/or course of processing of polymkeric substance.
Some method of purification of anhydrosugar alcohol is well known in the art.For example anhydrosugar alcohol can be by vacuum distilling or recrystallization purification from organic solvent, purify (as Fleche and Huchette disclosed " Isosorbide: preparation; character and chemistry " as recrystallization from ethyl acetate and/or ether, starch/st rke 38 (1986) Nr.1, pp26-30 at29); Or from methyl ethyl ketone recrystallization (USP No.3,454,603).But these methods can not be removed satisfactorily in the synthetic and/or course of processing of polymkeric substance and be caused the unacceptable impurity of its color.
The method that recrystallization is purified from water also be known (Beck " pharmaceutical compositions of two sorbitans-Xin " " International Pharmaceutical manufacturing magazine " (
Pharmaceutical Manufacturing International), p.97-100at97-98 (1996)), but the purity of this method products obtained therefrom only is 97%.Usually water is inappropriate as solvent, because very easily moisture absorption of anhydrosugar.
Also once advised in the presence of the borohydride ion, purifying, so that reduce the impurity (Fleche and Huchette are p.29 with USP No.3,160,641) that consumes periodate in the Isosorbide that uses boric acid by underpressure distillation.
Many methods of purification of anhydrosugar alcohol derivate and purification of anhydrosugar alcohol precursor are known. the recrystallization method of special anhydrosugar alcohol derivative of purifying from methyl alcohol and ethanol, for example in following document, introduced: and people such as Hockett,
" JACS ", Vol.68, p.930-935 (1946); Cope and Shen,
" JACS "P.3177-3182 people such as (1956) and Ojrzanowski,
" medicine communique ", 43 (6) p.567-71 (1986).
In addition, precursors such as D-mannitol and D-sorbitol, disclosed by people such as Block by purifying with the mixture extraction of ethanol or second alcohol and water or recrystallization (
Acta.Chem.Scan., (43) are (1989) p.264-268).
In the recrystallization of the precursor of anhydrosugar alcohol and derivative, use methyl alcohol and ethanol also by people such as Defaye disclosed (
Carb.Res.205p.191-202 (1990)), people such as Defaye disclose two anhydrosugar alcohols, and particularly 1,4:3,6-two dehydration-D-mannitols and 1,4:3, the recrystallization method of 6-two dehydration-D-sorbitols, but these recrystallization methods do not use Fatty Alcohol(C12-C14 and C12-C18), as methyl alcohol, ethanol or ethylene glycol are as solvent.
The method of pure and mild two dewatering hexitols of single anhydrohexose of purifying is proposed by people such as Feldmann that (USP 4,564,692), but this method need be put into anhydrosugar alcohol the heavy-fluid body of 1-20% weight water, and will add by the crystal seed of the required anhydrosugar alcohol of recrystallization.
From Fatty Alcohol(C12-C14 and C12-C18), methyl alcohol for example, the technology of recrystallization purification of anhydrosugar alcohol is still unknown by the people in ethanol or the ethylene glycol, just the purify method of the anhydrosugar alcohol that is used for food or pharmaceutical composition of the above the whole bag of tricks well known in the art, the inventor does not find that any present method of purification can reach and is used for the required purity level of polymkeric substance.
In sum, need a kind of purification of anhydrosugar alcohol, obtain the simple of utmost point straight product and the method for reasonable price, it is required that extremely pure anhydrosugar alcohol is particularly produced polymkeric substance.
Summary of the invention
The present inventor discloses from lower aliphatic alcohols, as recrystallization in methyl alcohol and the ethanol, and with the melting recrystallization method, improves the purity and the clear thorough degree of color of anhydrosugar alcohol.Distillation also can improve the purity of the finished product, and can be if necessary in sodium borohydride (NaBH
4) or other contain hydride ionic compound and carry out under existing.The combination of distillation and solvent or melting recrystallization has improved the purity of the finished product greatly.Equally, find repeatedly distillation and/or repeatedly from lower aliphatic alcohols recrystallization can improve the purity of anhydrosugar alcohol greatly.
This paper also discloses the purity of anhydrosugar alcohol, the relative color that preferably adopts anhydrosugar alcohol with and ultraviolet ray (UV) transmissivity recently measure, herein disclosed is this measuring method.
Herein disclosed is the polymeric material quantity measuring method that uses this pure anhydrosugar alcohol preparation simultaneously, wherein anhydrosugar alcohol is annealed under the temperature near polymer formation, test its colour-change of annealed anhydrosugar alcohol under the necessary high temperature of polymer formation thus, the color of the annealing anhydrosugar alcohol that obtains is the sign of colour-change during polymkeric substance synthesizes and/or processes.
This paper has put down in writing the purposes of pure anhydrosugar alcohol preparation polymkeric substance and product therefrom that obtains from aforesaid method in addition.
The present invention relates to purity and be at least the application in the preparation polyester polymers of 99.0% purification of anhydrosugar alcohol.Preferably, purification of anhydrosugar alcohol is an Isosorbide.Preferably, polyester polymers is measured its limiting viscosities with 1% solution (weight/volume) of ortho chloro phenol in 25 ℃ and is 0.35dL/g at least.
The invention still further relates to purity and be at least the application in the isotropic polyester of preparation of 99.0% purification of anhydrosugar alcohol.Preferably, in 25 ℃ of mensuration, its limiting viscosity is 0.35dL/g at least to isotropic polyester with 1% solution (weight/volume) of ortho chloro phenol, preferably 0.5dL/g at least.During above-mentioned these were used, preferably, purification of anhydrosugar alcohol was an Isosorbide.
The detailed description of the preferred embodiment of the invention
Method of the present invention provides the method for purification of anhydrosugar alcohol, it is characterized in that with the product that can buy on the market as raw material, perhaps will prepare the product that the anhydrosugar alcohol method obtains in batches or continuously and directly process.
In the method for the invention, anhydrosugar alcohol by the distillation and/or from lower aliphatic alcohols recrystallization purify, " lower aliphatic alcohols " is meant straight-chain fatty alcohol, preferably has 1-4 carbon atom, it would be desirable methyl alcohol, ethanol or ethylene glycol.The purity of the pure anhydrosugar alcohol that obtains is 99% at least, does not perhaps have pollutent, and preferably colourless.
Anhydrosugar alcohol of the present invention is single dehydration or two anhydrosugar alcohols, and ideal two anhydrosugar alcohols are Isosorbides, different mannide, different iditol, the preferred Isosorbide of anhydrosugar alcohol of the present invention.The distillation of anhydrosugar alcohol can be with or without the compound that contains hydride ion, for example contains borohydride ionic compound, as NaBH
4Or carry out under the lithium aluminium hydride existence.In preferred embodiments, anhydrosugar alcohol is placed in the flask, at least 60 ℃ of following vacuum distillings, preferably at least 70 ℃, more preferably at least 80 ℃ are distilled with flask.Anhydrosugar alcohol is maintained under this temperature, steams fully up to all volatile impunties, and then preferably with the flask rare gas element, as nitrogen or argon cleaning, will contain hydride ionic compound, the compound of preferred hydrogeneous boride ion, more preferably NaBH this moment
4, optionally join in the anhydrosugar alcohol in the flask.Flask is heated at least 100 ℃, preferred 120 ℃, most preferably 140 ℃, be evacuated down to about 1 millibar then, distill subsequently, and then this anhydrosugar alcohol is distilled under vacuum.Preferred distillation is carried out in the instrument of short distillation column is housed, and the anhydrosugar alcohol that distills out is preferably further purified by one or many distillation and/or recrystallization again.
As for method according to the present invention's recrystallization from solution, anhydrosugar alcohol can be put into fatty alcohol solution, particular methanol, in ethanol or the ethylene glycol solution, the temperature of solution is reduced to and is lower than 30 ℃, preferably is lower than 10 ℃, more preferably less than 0 ℃, most preferably be lower than-10 ℃, finish, at least 4 hours usually up to recrystallization.Filter to collect the crystallization that obtains, preferably in recrystallization temperature or be lower than under this temperature with the washing of cold fat alcohol, so that do not make the crystallization dissolving, crystallization can be optionally dry under room temperature in a vacuum, can also further recrystallization and/or distillation from Fatty Alcohol(C12-C14 and C12-C18).
In addition, can carry out the melting recrystallization of anhydrosugar alcohol.Melting recrystallization carries out according to any way well known in the art, and can carry out before distillation or after the distillation, perhaps just carries out in distillation or solution weight crystalline place.In general melting recrystallization must be heated to compound just above its fusing point under the situation that does not have solvent, slowly cool off the fused compound then, form the pure crystallization of compound, impurity forms liquid around generally being centered around pure crystallization, than crystallization lower fusing point is arranged.
The anhydrosugar alcohol purity that aforesaid method obtains is at least 99%, and is preferred 99.5%, and most preferably at least 99.8%.This purity level can be by no more than three distillations, three recrystallizations from Fatty Alcohol(C12-C14 and C12-C18), and three melting recrystallizations, perhaps the no more than three times combination by above-mentioned method of purification obtains.
The method of above-mentioned purification of anhydrosugar alcohol can be used for batch process, also can be used to prepare the continuous processing of anhydrosugar alcohol, this method has improvement technology known to a person of ordinary skill in the art, be recorded in the application of submitting on the same day of awaiting the reply jointly, title is the continuous processing of anhydrosugar alcohol " produce ", all as the reference of this paper.
Through the formation of the anhydrosugar alcohol of continuous processing, produce by the continuous processing reaction mechanism, so the continuous processing productive rate of purifying, than purification step separately to react or processing and situation about being optimized is hanged down in batches.Specifically be to begin, for example in the solvent that can from continuous processing, use the direct recrystallization of anhydrosugar alcohol reached that anhydrosugar alcohol is to obtain with solid like this with successive processes distillation and/or recrystallization separating and dehydrating sugar alcohol from the continuous processing solvent.The other method of separating and dehydrating sugar alcohol is to use water or Fatty Alcohol(C12-C14 and C12-C18) from the continuous processing solvent, as methyl alcohol, ethanol or ethylene glycol carry out liquid-liquid extraction, anhydrosugar alcohol is to obtain with aqueous solution form like this, this isolated anhydrosugar alcohol is further purified by distillation and/or recrystallization as mentioned above then, the product that obtains like this and other method relatively have higher purity, and provide more economical method for forming pure anhydrosugar alcohol.
Purity by distillation and/or the anhydrosugar alcohol that obtains of recrystallization can be measured as differential scanning calorimetry (DSC) with conventional method, and this measures the ASTM E 928-96 standard that adopts.But for the polymer application that requires optical clarity, the method for a simpler and accurate mensuration anhydrosugar alcohol purity is to check the color of anhydrosugar alcohol, is preferably supercool molten mass form.The color measurenent of anhydrosugar alcohol can compare anhydrosugar alcohol and any known color system and draws.
For example a kind of color system is called as the HSB system, and wherein color is by estimating and color, and the relevant apportioning cost of saturation ratio and brightness is determined, in this system, color represents that with symbol H its value is between the 0-360,0 and 360 is identical, for example redness is approximately 0 (or 360), and yellow is about 60, and other color spectrum is analogized (green, blue, purple or the like), colour mixture for example orange (red and yellow combination) between two numerical value, for example is orange between 0 and 60.Saturation ratio is generally represented with symbol S, is the index of colour strength, and scope is 0-100, and the no intensity of 0 explanation is white.Brightness represents with symbol B, from 0 (black) to 100 (whites).When using the color of this system evaluation monomer or polymkeric substance, saturation ratio (S) brightness near 0 (B) is ideal near 100, and color is just nonsensical when saturation ratio is 0.
For best result, the preferred relatively variable color of anhydrosugar alcohol supercool molten mass at room temperature, can eliminate like this because the color distinction that the solid particulate size may cause, when for example using the crystallization of anhydrosugar alcohol or fragment, because refraction of light or sample luminous reflectance amount difference in the sample then just produce distinct colors with granular size per sample.Be suitable in addition and make anhydrosugar alcohol experience be similar to polymkeric substance temperature history synthetic and/or that processing is adopted to revalue its color later on, add the available degree in polymkeric substance to determine it.Therefore be preferable at least 260 ℃, more preferably 285 ℃, the anhydrosugar alcohol sample of purifying was annealed 4 hours in the Glass tubing of cleaning at least, preferably at least 8 hours, cool off the molten mass of supercool again, anhydrosugar alcohol molten mass and known color diagram after will annealing then compare, the color of anhydrosugar alcohol and colourless approaching more, and purity is high more.
The anhydrosugar alcohol of Ti Chuning can use UV/vis spectrum to measure by the wavelength transmittance in addition.The wavelength transmissivity of anhydrosugar alcohol is the sign of its color, it depends on the impurity in the anhydrosugar alcohol at least in part, the wavelength transmittance of anhydrosugar alcohol is measured in certain wavelengths by UV/vis spectrum, because anhydrosugar alcohol preferably is in crystal form after purifying, the spectrometry of anhydrosugar alcohol is carried out with its 20% distilled water solution.Anhydrosugar alcohol after the purification uses in 5cm sample pool mensuration with 20% solution ideal UV transmissivity: greater than 50%, greater than 65%, greater than 75%, greater than 85%, preferred percentage transmittance is high as far as possible in the 400nm place in the 276nm place in the 242nm place in the 224nm place.
Color measurenent and UV/vis spectrum also can be used to measure the polymkeric substance that has added purification of anhydrosugar alcohol, the anhydrosugar alcohol no matter mensuration is purified is still measured the polymkeric substance that has added anhydrosugar alcohol, color measurenent is better than the UV/vis spectrometry, because whole wavelength of visible light are used in the color measurenent of sample, therefore whole colors of seeing as naked eyes are provided, the discrete wavelength measure can not interpret sample overall color, lead to errors easily.
According to the method described above, can obtain colourless substantially purity at least 99%, preferred 99.5%, more preferably 99.8% anhydrosugar alcohol is measured purity and can be adopted color or UV/vis spectrometry and other method well known in the art measured.
The anhydrosugar alcohol of purifying can join in the polymkeric substance; polymkeric substance especially for optical grade; for example polyester can be from anhydrosugar alcohol, aliphatic diol; as ethylene glycol and di-carboxylic acid, as the part of terephthaloyl or the diacid of its dimethyl ester derivative formation, as the application 09/064 of awaiting the reply jointly; 844,09/064; 826 and 09/064,720 described (all in 1998 4 about 23 days submit to) are all as the reference of this paper.These polyester can be used to make the commercially available prod, as fiber, sheet material, film, container and CD, as the application 09/064,950,09/064,846,09/064 of awaiting the reply jointly, 858,09/064,719 and 09/064,862 described (all in 1998 4 about 23 days submit to), and all as the reference of this paper.The polymkeric substance that has particularly added the anhydrosugar alcohol of being produced by methods described herein can and contain polyfunctional material polycondensation preparation by anhydrosugar alcohol; as with many carboxylic monomers, polynary carboxylic acid halides; as polynary acyl chlorides, polynary carbonate monomer; as dipheryl carbonate base ester or phosgene, isocyanic ester; as tolylene diisocyanate and methylene diphenyl isocyanate and di-carboxylic acid; as the part of terephthaloyl or its methyl esters and the aliphatic diol that optionally adds, as polycondensations such as ethylene glycol.
Following notebook inventive embodiment, these embodiment only are used to illustrate the present invention, do not comprise four corner of the present invention, the present invention comprises that also those of ordinary skills are known, and as content disclosed herein and defined method of claim thereafter and material.
Reference described herein all is cited.
Embodiment
The purification of Isosorbide
Use Isosorbide to finish a series of purification tests as described anhydrosugar alcohol, change dissolving and recrystallization temperature, the Isosorbide concentration in the mother liquor also changes, and the results are shown in following table 1-3.Form comprises the cutline of each test, and has put down in writing by differential scanning calorimetry (DSC) with in 285 ℃ of annealing purity data that the color of sample determines after 4 hours.
Specifically, use the test of purifying of following universal method.
From Isosorbide distillation Isosorbide
Isosorbide 1300g is put into the Schlenk flask, in 80 ℃ of maintenances 60 minutes, remove residual solvent and other volatilization impurity under the kinetics vacuum, the flask argon cleaning is with 1.3g sodium borohydride (NaBH
4) join in the flask, heating flask to 140 ℃ is evacuated down to about 1 millibar with flask, distills Isosorbide under vacuum.
Do not use NaBH when indicating
4The time, except there not being NaBH
4In addition, the method for all other embodiment is identical with aforesaid method.
Recrystallization Isosorbide from methyl alcohol or ethanol
The 1400g Isosorbide is dissolved in the 600ml methyl alcohol, and recrystallization spends the night in-18 ℃ of refrigerators, filters and collects crystallization, with cold methanol (18 ℃) washing, washs the back in room temperature vacuum-drying, output 850g (60%).
Recrystallization is identical with aforesaid method except replace methyl alcohol with ethanol from ethanol.
In most of recrystallization test, all in mother liquor, add crystal seed, to cause the recrystallization of Isosorbide.
Annealing test
Isosorbide after the purification is placed in the heavy wall Glass tubing, vacuumizes and seals, the Glass tubing that will contain Isosorbide be heated to 285 ℃ 4 hours, colour is measured in cooling.
Color measurenent
Estimate supercool molten monomer thing color or polymkeric substance small pieces color by sample and two HSB color tables are compared, above-mentioned HSB color table is to use the CorelDraw program to be got by HewlettPackard HP-Deskjet 890C color jet printer.In first table, brightness remains on 100, and color changes to 60 with each 5 increments from 25, and saturation ratio changes to 100 with each 10 increments from 0.In second table, saturation ratio remains on 100, and color changes to 60 with each 5 increments from 25, and brightness changes to 100 with each 10 increments from 0.Sample and above-mentioned table are compared, write down best color and luster coupling, the illustrative material that brightness number is low more is dark more, and the low more illustrative material of saturation ratio and color value is shallow more.
UV/vis spectrum
UV/vis spectrum produces with Perkin Elmer Lambda 9UV/vis/NIR two-beam spectrograph, prepare the solution (Aldrich of Isosorbide in distilled water with 20% weight, Optimagrade), with 960 wave numbers/minute collection spectrum, Ismotic is measured in the quartz cell of 5cm, with distilled water as standard.
Measure purity by differential scanning calorimetry (DSC)
Measure absolute purity according to ASTM E 928-96 (this paper is incorporated by reference) by differential scanning calorimetry, use DSC7 differential scanning calorimeter (Perkin Elmer) to measure.The abbreviation of using in the form is as follows:
A-Iso=is with the Isosorbide of the application disclosed method preparation of awaiting the reply jointly, and this application is entitled as " continuation method of producing anhydrosugar alcohol ", US series number No.09/-,-[Atty.DocketNo.032358-019];
The BuOH=butanols;
The commercially available Isosorbide of C-Isos=Cerestar system;
Cold recryst=is the highest 50 ℃ of dissolvings, at-15 ℃ of recrystallizations;
The D=distillation;
Dist=uses short column vacuum distilling under 1 millibar;
EtOH=ethanol;
The EtOAc=ethyl acetate;
Hot recryst=refluxes and dissolves down, in 25 ℃ of recrystallizations;
The Isos=Isosorbide;
Isos-Ref=Isosorbide (high-purity) with reference to sample;
MeOH=methyl alcohol;
(NaBH
4)=vacuum distilling is preceding with NaBH
4Join in the Isosorbide;
The R=recrystallization.
The various methods of purification of Isosorbide of having bought on the table 1 explanation market comprise the purity level that method processing disclosed herein reaches.From the result, when being used in combination distillation and recrystallization, can obtain highest level purity, wherein recrystallization is a recrystallization from methyl alcohol or ethanol, perhaps repeatedly distills (as the sample that is referred to as Isos-Ref).
The purity of table 1 anhydrosugar alcohol Isosorbide
| Test | Purity (DSC) |
| Isos-Ref* | 99.95 |
| C-Isos | 98.79 |
| The cold MeOH of C-Isos 1x recryst. (solution of standard 70%) | 99.20 |
| The cold MeOH of C-Isos 2x recryst. | 99.35 |
| The hot MeOH of C-Isos 1x recryst. (saturated hot solution) | 98.95 |
| The cold EtOH of C-Isos 1x recryst. (solution of standard 50%) | 99.25 |
| The hot EtOH of C-Isos 1x recryst. (saturated hot solution) | 98.77 |
| The hot EtOH of C-Isos 1x recryst. (saturated hot solution) wash crystallization | 99.54 |
| The hot Virahol of C-Isos 1x recryst. (saturated hot solution) | 99.65 |
| C-Isos 1x recryst. cold acetone (solution of standard 40%) | 99.92 |
| C-Isos 1x recryst. hot acetone (saturated hot solution) | 99.81 |
| The cold THF of C-Isos 1x recryst. (solution of standard 50%) | 99.72 |
| The hot THF of C-Isos 1x recryst. (saturated hot solution) | 99.63 |
| The hot BuOH of C-Isos 1x recryst. (saturated hot solution) | 96.40 |
| C-Isos 1x recrys t.BuOH/MeOH (80/20) (saturated hot solution) | 98.45 |
| C-Isos 1x dist. | 98.66 |
| C-Isos 1x dist.(NaBH 4) | 99.07 |
| C-Isos 1x recryst, cold MeOH, Ix dist. | 99.94 |
| C-Isos 1x recryst, cold MeOH, Ix dist. (NaBH 4) | 99.85 |
| C-Isos 1x dist.(NaBH 4) Ix recryst, cold MeOH cold | 99.10 |
* reference sample is extremely pure Isosorbide sample, is that the inventor prepares by above-mentioned repeatedly distillation, to guarantee high purity, obtains limpid solution in 300 ℃ of annealing.
Table 2 provides the Isosorbide of having bought on the market to reach with the application of awaiting the reply jointly (" producing the continuation method of anhydrosugar alcohol ", [Atty.Docket No.032358-019] (A-Isos), submit on the same day, as a reference) Isosorbide of disclosed method production is by the later purity of the whole bag of tricks purification.It can be seen from the table, when being used in combination distillation and from methyl alcohol or ethanol, during recrystallization, can obtaining best result subsequently.These embodiment have minimum saturation ratio (10) than commodity and under each UV wavelength test the highest transmissivity are arranged.
Table 2 is by the UV transmissivity and added the purification Isosorbide
The purity of the Isosorbide that the color measurenent of polymkeric substance goes out
| Experiment | Isosorbide UV percentage transmittance (20wt% solution, 5cm sample pool) | Polymkeric substance *Color evaluation | |||||
| 224 | 242 | 276 | 400 | H | S | B | |
| C-Isos(as received) C-Isos 2xR(MeOH) C-Isos 1xR(MeOH)1xD(NaBH 4) C-Isos 1xD(NaBH 4)1xR(MeOH) C-Isos 1xR(EtOAc)1xD C-Isos 1xR(EtOAc)1xD 1xR(MeOH) C-Isos 1xR(EtOAc)1xD 1xR(EtOH) A-Isos 1xD 1xR(MeOH) | 0.2 29.4 1.6 5.6 2.6 75.2 53.7 23.6 | 1.1 60.1 24.7 57.0 18.2 84.1 68.2 41.2 | 10.1 69.3 46.6 73.8 26.8 92.9 75.9 59.6 | 83.9 93.8 83.4 95.9 70.6 97.9 89.9 93.3 | 45 55 45 50 40 50 55 50 | 30 20 100 10 40 10 10 10 | 100 100 70 100 100 100 100 100 |
* ethylene glycol, Isosorbide and paraphenylene terephthalamide's base section carry out the polymkeric substance that melt polymerization forms.
Table 3 explanation is heated to the temperature required effect of polymkeric substance annealing with the Isosorbide of purifying, show between polymerization period, whether the monomer of purifying can change color or keep limpid, from the result of table 3 as can be seen, recrystallization and distillation bonded method can obtain limpid monomer under the annealed situation from methyl alcohol or ethanol, if be used to form polymkeric substance, more can produce good result.
The Isosorbide color that table 3 high temperature annealing is purified
| Experiment | Annealed Isosorbide color evaluation | ||
| H | S | B | |
| C-Isos (buying) | 50 | 40 | 100 |
| C-Isos 1xR(MeOH) | 55 | 10 | 100 |
| C-Isos 1xR(EtOH) | 55 | 20 | 100 |
| C-Isos 1xD | 55 | 20 | 100 |
| C-Isos 1xD(NaBH 4) | 55 | 10 | 100 |
| C-Isos 1xR(MeOH)1xD | - | 0 | 100 |
| C-Isos 1xR(MeOH)1xD(NaBH 4) | - | 0 | 100 |
| C-Isos 1xD 1xR(MeOH) | - | 0 | 100 |
| C-Isos 1xD(NaBH 4)1xR(MeOH) | - | 0 | 100 |
| A-Isos 1xD | 55 | 20 | 100 |
| A-Isos 1xD 1xR(MeOH) | - | 0 | 100 |
Should note, the analytical data of the purity of the Isosorbide of purifying, and the Isosorbide of purifying be annealed to 285 ℃ after with between the observed variable color of HSB colour code, be not that clear and definite contact is all arranged in all cases, all influential even most probable reason is the impurity of trace for metachromatism.
Find out from last table, only need add NaBH by vacuum distilling purification Isosorbide
4Can obtain good result, but when being used in combination distillation and recrystallization, not need to add NaBH
4
Find that distillation can make the purity of Isosorbide and color produce best result in conjunction with recrystallization subsequently.
Claims (15)
1. contain the polyester polymers that a kind of purity is at least 99.0% purification of anhydrosugar alcohol.
2. according to the polyester polymers of claim 1, wherein said polyester polymers forms by melt condensation.
3. according to the polyester polymers of claim 1, wherein also contain di-carboxylic acid and aliphatic diol.
4. according to the polyester polymers of claim 3, aliphatic diol wherein is an ethylene glycol.
5. according to the polyester polymers of claim 3, di-carboxylic acid wherein is paraphenylene terephthalamide's base section.
6. Accessory Right requires the product that 1 polyester polymers forms.
7. the product of claim 6 is selected from fiber, CD, container, sheet material and film.
8. purity is at least 99.0% the application of purification of anhydrosugar alcohol in the preparation polyester polymers.
9. according to the application of claim 8, wherein purification of anhydrosugar alcohol is an Isosorbide.
10. according to the application of claim 8, wherein said polyester polymers is measured its limiting viscosities with 1% solution (weight/volume) of ortho chloro phenol in 25 ℃ and is 0.35dL/g at least.
11. purity is at least 99.0% the application of purification of anhydrosugar alcohol in the isotropic polyester of preparation.
12. according to the application of claim 11, wherein purification of anhydrosugar alcohol is an Isosorbide.
13. according to the application of claim 11, in 25 ℃ of mensuration, its limiting viscosity is 0.35dL/g at least to wherein said isotropic polyester with 1% solution (weight/volume) of ortho chloro phenol.
14. according to the application of claim 11, in 25 ℃ of mensuration, its limiting viscosity is 0.5dL/g at least to wherein said isotropic polyester with 1% solution (weight/volume) of ortho chloro phenol.
15. according to the application of claim 14, wherein purification of anhydrosugar alcohol is an Isosorbide.
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|---|---|---|---|
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