Plant method for preparing super fine aluminium hydroxide
The present invention relates to a kind of technology that adopts kind of point-score to prepare ultrafine aluminium hydroxide, specifically adopt aluminic acid to receive the aluminum hydroxide gel of solution carbon method production and make crystal seed, stir decomposition method with seed and prepare ultrafine aluminium hydroxide.
Ultrafine aluminium hydroxide is meant that generally particle diameter is even, and median size is less than the ultrafine particle of 1 μ m, and it is a kind of novel coating pigment, is used as color filler and surface coating material usually in papermaking, its application prospect very sight.The manufacture method of ultrafine aluminium hydroxide, once open report had following two kinds: the one, receive solution and sodium bicarbonate with aluminic acid and carry out neutralization reaction, gained solution is treated and directly add aluminic acid and receive and decompose in the solution, separate out ultra-fine crystal seed, adding aluminic acid again receives and decomposes in the solution, finally obtain ultrafine aluminium hydroxide, the ultrafine aluminium hydroxide median size that this method makes is at 2 μ m.Another kind is industrial aluminium hydroxide to be calcined and vibration grinds, make it activation after, as ultra-fine crystal seed, add aluminic acid to and receive to stir in the solution and decompose, thereby obtain ultrafine aluminium hydroxide, the ultrafine aluminium hydroxide median size that this method makes is about 0.85 μ m.Above-mentioned two kinds of ultrafine aluminium hydroxide production methods, the preparation process more complicated of its ultra-fine crystal seed, industrial production are difficult to control.
In view of this, how to provide the technology of a kind of production ultrafine aluminium hydroxide, it is low to have a cost, and method is easy, is suitable for industrial production, and the present invention grinds wound motivation place just.
Designer of the present invention, does a brand-new design and constitutes on the basis of feasibility study repeatedly by means of being engaged in the practical experience that metallurgical technology is researched and produced processing and other fields for many years, gets generation of the present invention eventually.
At the deficiencies in the prior art, the purpose of this invention is to provide a kind method for preparing super fine aluminium hydroxide, have industrial production and be easy to realize that manufacturing processed is simple, the characteristics that quality product is easy to control, the product that makes is with a wide range of applications.
Purpose of the present invention can be by following realization, production ultrafine aluminium hydroxide technology of the present invention is characterized in that whole production stream becomes to be divided into successively three operations: the sodium aluminate solution carbon method produces active seed, plant point-score prepares the ultrafine aluminium hydroxide slurries and decomposes that slurries are liquid-solid to be separated; Wherein the sodium aluminate solution carbon method is produced ultra-fine crystal seed flow process and is comprised sodium aluminate solution dilution cooling, carries out the carbon branch then and be decomposed to form the aluminum hydroxide gel slurries in carbon divides groove; Enter ultrafine aluminium hydroxide slurries decomposition process then; Decompose the liquid-solid separation process of slurries and comprise liquid-solid separation, add the water agitator treating, dry then and obtain ultrafine aluminium hydroxide.
The present invention is further characterized in that sodium aluminate solution dilution cooling is to cool off through plate-type heat exchanger; Cooled aluminic acid is received solution and is entered carbon and divide and carry out in the groove adding white clay washing lotion or water adjustment earlier before carbon divide to decompose, and making its alumina content is 40-60 gram/liter, α k:1.4~1.6, and temperature is less than 40 ℃; The time of carrying out the carbon decomposition in carbon divides groove was controlled at 15~30 minutes, and the aluminum hydroxide gel slurries that obtain after the decomposition are controlled at PH=8~10; The aluminum hydroxide slurry decomposition process is controlled at 55 ℃ with temperature, alumina content 80~100 gram/liters, and α k:1.4~1.6 are adopted the slurry formula to be stirred in and are stirred decomposition in the seed precipitation tank, and stirring the resolving time is 8~10 hours; The water agitator treating that adds that decomposes in the liquid-solid separation process of slurries is three backflushs.
Advantage of the present invention is that technology is simple, and production process is easy to control, constant product quality, and the production efficiency height, cost is low.
Fig. 1 is a process flow sheet of the present invention.
Be described in further detail by reference to the accompanying drawings technological process of the present invention:
(1) aluminic acid is received the solution carbon method and is produced ultra-fine crystal seed
The sintering process sodium aluminate refined liquid after the heat-exchangers of the plate type cooling, adds white clay washing lotion or water adjustment, making its alumina content is 40-60 g/l, α k:1.4~1.6, and temperature is less than 40 ℃, within carbon divides groove, adopt the slurry formula to stir, pass into fast concentration and be 35~40% CO2Gas, the caustic alkali in the seminal fluid and CO2Reaction has increased aluminic acid and has received the degree of supersaturation of solution aluminium hydroxide separated out; Resolving time is controlled at 15~30 minutes, obtains at last the gel aluminum hydroxide slurry of PH=8~10.
(2) seed of ultrafine aluminium hydroxide slurries stirs and decomposes
With above-mentioned gel aluminum hydroxide, without any processing, join (80~100 g/ls of its alumina contents in the sintering process sodium aluminate refined liquid, α k:1.4~1.6), temperature 55 adopts the slurry formula to be stirred in and stirs decomposition in the seed precipitation tank, aluminium oxide in the seminal fluid parsed in the effect of seed in lower minute, through 8~10 hours decomposition, can obtain average grain diameter less than the ultrafine aluminium hydroxide slurries of 1 μ m.
(3) decompose the liquid-solid separation of slurries
After the ultrafine aluminium hydroxide slurries separated through filter, again through three backflushs, the attached alkali of flush away was with obtaining the ultrafine aluminium hydroxide finished product after the drying machine oven dry.
Further specify the present invention below in conjunction with embodiment
Example 1 aluminic acid is received refined liquid after adjusting, and its composition is: alumina content 40-60 gram/liter, and α k:1.4~1.6, temperature is less than 40 ℃, and feeding concentration is 35~40% CO
2Gas 20 minutes, 1~5 liter/hour of air flow obtains the aluminum hydroxide gel slurries; Aluminic acid is received refined liquid, and its composition is: alumina content 98 gram/liters, α k=1.53, add the aluminum hydroxide gel slurries, crystal seed coefficient 0.1~0.3% decomposes 55 ℃ of initial temperatures, 40 ℃ of final temperatures, decompose 10 hours time length, aluminum oxide rate of decomposition 70%, gained ultrafine aluminium hydroxide slurries carry out liquid-solid separation, and solid is cleaned oven dry, be the finished product ultrafine aluminium hydroxide, its physical and chemical performance index sees Table 1.
Example 2: the kind of this example Change Example 1 is divided decomposition condition, be that aluminum hydroxide gel slurries production method is with example 1, when kind of point-score stirs decomposition, change decomposition into two sections decomposition, one section decomposition divides the aluminum hydroxide gel slurries to do one section with carbon and decomposes crystal seed, crystal seed coefficient 10~15%, 2 hours resolving times, obtain ultrafine aluminium hydroxide seed slurries, join two sections again and decompose in the seminal fluid, crystal seed coefficient 0.1~0.3% continues to decompose 8 hours, aluminum oxide rate of decomposition 70%, obtain the ultrafine aluminium hydroxide slurries, carry out liquid-solid separation, after solid is cleaned oven dry, be the finished product ultrafine aluminium hydroxide, its physical and chemical performance index sees Table 1.
Physical and chemical performance index table 1
Example | Chemical Composition (%) | Physicals |
Al
2O
3 | SiO
2 | Fe
2O
3 | Na
2O
| Igloss | Particle diameter<2 μ m (%) | D50 μm | Whiteness (%) |
1 | ≥64 | 0.015 | 0.005 | 0.21 | 34.5 | 98 | 0.85 | 99.5 |
2 | ≥64 | 0.017 | 0.005 | 0.23 | 34.5 | 98 | 0.85 | 99.7 |
In sum, the present invention can utilize simple technical flow, makes the production process of ultrafine aluminium hydroxide be easy to control, and technology is simple, and adult is low, the efficient height.Obviously the present invention is the new design of a kind of novelty, progress and dark tool practicality.The above is specific embodiments of the invention and the know-why used, if the equivalence of doing according to conception of the present invention changes, when the function that it produced does not exceed spiritual that specification sheets and accompanying drawing contain yet, all should be within the scope of the invention, explanation hereby.