Background technology
Pseudo-boehmite belongs to the incomplete boehmite of crystallization, and its performance is just closely related with its crystallization degree.
The method of producing pseudo-boehmite is a lot, is divided into aluminium alcoholates hydrolysis method and neutralisation generally.Adopt sodium aluminate solution and carbon dioxide reaction to generate the method for pseudo-boehmite, can be regarded as and adopt the neutralisation of carbonic acid gas as acid source, the difference of it and neutralisation is that reaction process can not carried out under acidic conditions.Sodium metaaluminate-carbonic acid gas (carborization) is produced pseudo-boehmite, relatively be fit to graft in aluminum oxide, the particularly production of alumina by sintering, because raw material sources are convenient, the by product of production process, waste liquid etc. can return the Production Flow Chart of aluminum oxide and reuse, whole process of preparation does not have the discharge of other material, is " green " industry.
The Carbonization Preparation pseudo-boehmite has comprised following chemical reaction:
Formula (1)~formula (5) formula has related to the formation mechanism of carborization pseudo-boehmite, they additions, obtains a net reaction:
(6)
Formula (6) is exactly the reaction formula of Carbonization Preparation pseudo-boehmite.
The Carbonization Preparation pseudo-boehmite is divided into carborization and two modes of continuous carbonization method of being interrupted.Be interrupted carborization and be meant that sodium aluminate solution forms towards rare, steps such as carbonization is decomposed, aging or aging, separating, washing, drying and crushing through cooling, filtering.The pH value of carbonization decomposition course control reaction end is between 9~12, because the pH value of reaction process progressively reduces, the time that the feasible pseudo-boehmite particle that forms stops in reaction solution is inconsistent, and the formation of pseudo-boehmite particle has run through entire reaction course.Like this, particle that carburizing reagent forms in earlier stage and the performance generation difference of decomposing the particle that forms when finishing, the pore size distribution that causes final pseudo-boehmite product is not very concentrated than disperse; The continuous carbonization method is to enter reactor continuously to certain density sodium aluminate solution towards rare, the control residence time, obtain the pseudo-boehmite product continuously, and the pH value of control reaction system also is between 9~12.This method, because the residence time is meant mean residence time, the stop of some single pseudo-boehmite particle might depart from far away this time in the reaction system, also can cause the difference of the performance of these particles, and the pore size distribution that is reacted to the pseudo-boehmite product is not very concentrated.
Summary of the invention
The object of the present invention is to provide a kind of preparation method of pseudo-boehmite of the pore size distribution scattering problem that solves pseudo-boehmite.
The preparation method of pseudo-boehmite of the present invention, sodium aluminate solution is carried out carbonating to be decomposed, reacting slurry is separated, fractional crystallization is got product through washing, dry aftertreatment, what its sodium aluminate solution carbonating was decomposed is controlled to be: add sodium aluminate solution in the water that feeds carbonic acid gas, the pH value of controlling solution by the air flow of control carbonic acid gas is 10~13, preferred 10.5~12.5, best 11~12, after interpolation finishes, increase rapidly the air flow of carbonic acid gas, making the pH value of solution reduce to 9.5~10.5 rapidly must reacting slurry.
Increase the carbonic acid gas air flow, make the pH value of reacting slurry in 4~12 minutes, reduce to 9.5~10.5.
Among the present invention:
The used sodium aluminate solution of the present invention can be the solution of any concentration, and it is good, convenient and practical especially selecting the product in the industrial alumina by sintering production for use, and its concentration is Al
2O
3Content 70~200g/l, preferred 70~180g/l, best 90~150g/l, causticity is 1.1~1.8 than (molecular ratio of sodium oxide and aluminum oxide), preferred 1.2~1.7, best 1.3~1.6.
The interpolation time of sodium aluminate solution is controlled to be 0.5~10 minute, best 4~8 minutes.
The control of used carbon dioxide requires selected getting final product according to the carbonating control in present technique field, can be that volumetric concentration is 10~50% industrial gas mixture, it also can be pure carbon dioxide, can be that to be deployed into volumetric concentration with pressurized air be any concentration more than 20%, preferred 30~90%, the best 35~60%, the feeding of carbon dioxide can also be played the effect of pneumatic blending when satisfying the participation reaction.Equally, material temperature and carbonating decomposition reaction temperature get final product according to the popular response situation, as: the temperature of water is 10~35 ℃, and the temperature of sodium aluminate solution is controlled to be 5~60 ℃, preferred 10~35 ℃.
The AUTOSORB low temperature n2 absorption apparatus of the U.S. is adopted in the test of the pore volume of pseudo-boehmite product of the present invention, specific surface area, pore size distribution.
The present invention is compared with prior art:
Carbonization of the present invention becomes the pH value variation range of glue process to diminish, and gelation time is short, and the pseudo-boehmite particle that obtains is even, and pore size distribution is concentrated, and also helps improving simultaneously the production capacity of product.And technology is simple, and easy implementation and operation combines the production reality of aluminum oxide again, has reached the production process no waste and has discharged, and environmental protection is beneficial to and applies.
Embodiment
The present invention is further illustrated below in conjunction with embodiment.
Embodiment 1
Get the sodium aluminate solution in the alumina by sintering production, the concentration of this solution is Al
2O
3Content 110g/l, causticity is filtered than 1.45, and cooling is standby.
In the 5L reactor, add the 2L temperature and be 15 ℃, pH value and be 7 deionized water, feeding volumetric concentration from reactor bottom is 50% carbonic acid gas, be 23 ℃ above-mentioned sodium aluminate solution immediately to reactor adding 400ml temperature, added in 4.5 minutes that this moment, the pH value of reaction system was 11.0, increase air flow rapidly, make to be reflected at and reduce to pH value 9.5 in 6 minutes, separate, with 80 ℃ deionized water wash three times, 110 ℃ of oven dry obtain pseudo-boehmite.Product pore volume 1.106ml/g, specific surface area 406.4m
2/ g, the hole 92.5% between 40~150 dusts.
Embodiment 2
According to the method for embodiment 1, different is the sodium aluminate solution that begins to add 500ml behind the feeding carbonic acid gas, adds in 6 minutes, this moment, the pH value of reaction system was 11.4, increase the carbonic acid gas air flow, make to be reflected at and reduce to pH value 9.8 in 8 minutes, obtain pseudo-boehmite.Product pore volume 1.080ml/g, specific surface area 396.0m
2/ g, the hole 91.4% between 40~150 dusts.
Embodiment 3
According to the method for embodiment 1, different is the sodium aluminate solution that begins to add 800ml behind the feeding carbonic acid gas, adds in 7.5 minutes, this moment, the pH value of reaction system was 12.0, increase the carbonic acid gas air flow, make to be reflected at and reduce to pH value 10.2 in 10 minutes, obtain pseudo-boehmite.Product pore volume 0.995ml/g, specific surface area 385.6m
2/ g, the hole 88.9% between 40~150 dusts.
Embodiment 4
Method according to embodiment 1, different is adds the washing lotion that the pH value is 7.5 pseudo-boehmite in the reactor, begin to add the sodium aluminate solution of 700ml behind the feeding carbonic acid gas, added in 6 minutes, this moment, the pH value of reaction system was 11.8, increase the carbonic acid gas air flow, make to be reflected at and reduce to pH value 10.5 in 9 minutes, obtain pseudo-boehmite 4.Product pore volume 1.032ml/g, specific surface area 392.7m
2/ g, the hole 93.7% between 40~150 dusts.
Embodiment 5
Get sintering process aluminium hydroxide, being dissolved into concentration with caustic solution is Al
2O
3Content 140g/l, causticity is filtered than 1.31, and cooling is standby.
In the 5L reactor, add the 2L temperature and be 15 ℃, pH value and be 7 deionized water, feeding volumetric concentration from reactor bottom is 40% carbonic acid gas, be 20 ℃ above-mentioned sodium aluminate solution immediately to reactor adding 300ml temperature, added in 4 minutes, this moment, the pH value of reaction system was 11.0, increase air flow rapidly, make to be reflected at and reduce to pH value 9.5 in 5 minutes.From, with 80 ℃ deionized water wash three times, 110 ℃ of oven dry obtain pseudo-boehmite 5.Product pore volume 1.146ml/g, specific surface area 412.2m
2/ g, the hole 90.1% between 40~150 dusts.
Embodiment 6
According to the method for embodiment 5, the volumetric concentration that different is feeds carbonic acid gas is 51%, and the 500ml sodium aluminate solution added in 5.5 minutes, this moment reaction system pH value 11.2, increase air flow, make to be reflected at and reduce to pH value 9.8 in 8 minutes, obtain pseudo-boehmite.Product pore volume 1.075ml/g, specific surface area 395.9m
2/ g, the hole 89.8% between 40~150 dusts.
Embodiment 7
According to the method for embodiment 5, the volumetric concentration that different is feeds carbonic acid gas is 60%, and the 700ml sodium aluminate solution added in 6.5 minutes, this moment reaction system pH value 11.5, increase air flow, make to be reflected at and reduce to pH value 10.0 in 8.5 minutes, obtain pseudo-boehmite.Product pore volume 0.970ml/g, specific surface area 386.4m
2/ g, the hole 89.0% between 40~150 dusts.
Embodiment 8
Get the sodium aluminate solution in the alumina by sintering production, the concentration of this solution is Al
2O
3Content 150g/l, causticity is filtered than 1.5, and cooling is standby.
Adding 2L temperature is 15 ℃ a deionized water in the 5L reactor, feeding volumetric concentration from reactor bottom is 35% carbonic acid gas, be 23 ℃ above-mentioned sodium aluminate solution immediately to reactor adding 400ml temperature, added in 6 minutes that this moment, the pH value of reaction system was 11.0, increase air flow rapidly, make to be reflected at and reduce to pH value 9.5 in 7 minutes, separate, with 80 ℃ deionized water wash three times, 105 ℃ of oven dry obtain pseudo-boehmite.
Embodiment 9
Get the sodium aluminate solution in the alumina by sintering production, the concentration of this solution is Al
2O
3Content 90g/l, causticity is filtered than 1.45, and cooling is standby.
The deionized water that in the 5L reactor, adds 2L, feeding volumetric concentration from reactor bottom is 55% carbonic acid gas, be 20 ℃ above-mentioned sodium aluminate solution immediately to reactor adding 400ml temperature, added in 5 minutes that this moment, the pH value of reaction system was 11.5, increase air flow rapidly, make to be reflected at and reduce to pH value 10 in 9 minutes, separate, with 82 ℃ deionized water wash, 115 ℃ of oven dry obtain pseudo-boehmite.