CN1286591C - Metal plate material hydraulic shaping method and its mould device - Google Patents
Metal plate material hydraulic shaping method and its mould device Download PDFInfo
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- CN1286591C CN1286591C CN 200410015520 CN200410015520A CN1286591C CN 1286591 C CN1286591 C CN 1286591C CN 200410015520 CN200410015520 CN 200410015520 CN 200410015520 A CN200410015520 A CN 200410015520A CN 1286591 C CN1286591 C CN 1286591C
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Abstract
The present invention relates to a hydraulic forming method and a mould device thereof for metal plates. The forming method of the present invention comprises the following steps of 1, fully filling hydraulic oil into a hydraulic chamber (8); 2, placing plates (3) to be formed between the hydraulic chamber (8) and a concave mould (2); 3, downwards moving the concave mould (2); 4, applying crimping force and mould clamping force F to the plates (3) and the concave mould (2); 5, filling high pressure liquid with the pressure of P so that the plates are deeply drawn and deformed under the function of the high pressure liquid and are formed tightly attached to the surface of a mould cavity of the concave mould. The hydraulic forming mould device for metal plates of the present invention comprises an upper mould plate (1), a concave mould (2) and a hydraulic plate (5), wherein the concave mould (2) is provided with a mould cavity (9) of the concave mould, and the mould cavity (9) of the concave mould is consistent with a part to be formed in shape; the hydraulic plate (5) is provided with a hydraulic chamber (8); plates (3) are arranged between the upper mould plate (1) and the hydraulic plate (5). the present invention can be used for forming parts with notches and for forming and processing thin-plate metal parts of complicated shapes and high deformation quantity, and has the advantages of few technology steps, obvious production cost reduction and product quality improvement; the mould device of the present invention has the advantages of artful design, simple structure, convenience and practicality.
Description
1, technical field:
The present invention is a kind of sheet metal hydroforming method and die device thereof, belongs to sheet metal hydroforming method and die device innovative technology thereof.
2, background technology:
Conventional rigid is protruding, be recessed into the shape mould, when the part of shaping automobile panel, motorcycle tank shell and so on, because such part has reducing, the rigidity punch can not enter die, thereby can't Integratively be shaped, have to adopt two molds, after being separated into left and right two lobes, integral tank is formed separately, cut edge afterwards, again welding.The shortcoming of its existence is that not only the forming technology step number is many, mould and welder complexity, welding process requirement height, and the danger of the hiding leakage of oil of breaking of weld when motorcycle overturns.
3, summary of the invention:
The objective of the invention is to overcome above-mentioned shortcoming and but a kind of sheet metal hydraulic forming mold device of simple in structure, the few Integratively forming belt of forming technology step number reducing part is provided.The present invention can significantly reduce production costs, improve the quality of products, strengthen the new product development in enterprises ability, create remarkable economic efficiency, the difficult shaping new material sheet parts such as aluminium alloy, magnesium alloy, titanium alloy and high strength steel that can be used for being shaped can be used for the thin-sheet metal part forming processing complex-shaped, that deflection is big.
The hydroforming method of sheet metal of the present invention comprises the steps:
1) earlier hydraulic pressure chamber (8) is full of hydraulic oil;
2) plate to be formed (3) is placed between hydraulic pressure chamber (8) and the die (2);
3) die (2) is descending;
4) plate (3) and die (2) are applied flanging and clamp force F;
5) pressurising power is the high pressure liquid of P, makes plate deep-drawing deformation under the effect of high pressure liquid, is close to the shape that the concave die cavity shaping surface is required part.
The structural representation of sheet metal hydraulic forming mold device of the present invention as shown in drawings, include cope match-plate pattern (1), die (2), hydraulic plate (5), make the concave die cavity consistent (9) on the die (2) with part shape to be formed, made hydraulic pressure chamber (8) on the hydraulic plate (5), plate (3) places between cope match-plate pattern (1) and the hydraulic plate (5).
Also be provided with sealing ring (4) between above-mentioned cope match-plate pattern (1) and the hydraulic plate (5).
Made steam vent (10) on the above-mentioned die (2).
Make the fuel feed hole (7) that communicates with hydraulic pressure chamber (8) on the above-mentioned hydraulic plate (5).
Above-mentioned die (2) include can about the edge body die (2a, 2b) that separates.
Above-mentioned hydraulic plate (5) can be installed on the lower bolster (6).
Above-mentioned hydraulic plate (5) can be made of one with lower bolster (6).
The present invention is owing to adopt liquid medium to substitute traditional punch, the band reducing part protruding with conventional rigid, that die can't be shaped and can be used for the thin-sheet metal part forming complex-shaped, that deflection is big and process so can be used for being shaped is as the processing of automobile panel, motorcycle tank shell etc.; But the few Integratively forming belt of the hydroforming method technology step number reducing part of sheet metal of the present invention can significantly reduce production costs, and improves the quality of products, and strengthens the new product development in enterprises ability, creates remarkable economic efficiency.The hydraulic forming mold device design of sheet metal of the present invention is ingenious, simple in structure, convenient and practical.
4, description of drawings:
Fig. 1 is the structural representation of hydraulic forming mold device embodiment 1 of the present invention;
Fig. 2 is the structural representation of hydraulic forming mold device embodiment 2 of the present invention.
5, the specific embodiment:
Embodiment 1:
The hydroforming method of sheet metal of the present invention comprises the steps:
1) earlier hydraulic pressure chamber (8) is full of hydraulic oil;
2) plate to be formed (3) is placed between hydraulic pressure chamber (8) and the die (2);
3) die (2) is descending;
4) plate (3) and die (2) are applied flanging and clamp force F;
5) pressurising power is the high pressure liquid of P, makes plate deep-drawing deformation under the effect of high pressure liquid, is close to the shape that the concave die cavity shaping surface is required part.
The structural representation of hydraulic forming mold device of the present invention as shown in Figure 1, include cope match-plate pattern (1), die (2), hydraulic plate (5), make the concave die cavity consistent (9) on the die (2) with part shape to be formed, made hydraulic pressure chamber (8) on the hydraulic plate (5), plate (3) places between cope match-plate pattern (1) and the hydraulic plate (5).
For preventing the leakage of fluid, guarantee that its sealing is better, also be provided with sealing ring (4) between above-mentioned cope match-plate pattern (1) and the hydraulic plate (5).
For guarantee fluid flow to and flow out smooth and easy, made steam vent (10) on the above-mentioned die (2).
For making things convenient for fluid to flow to and flowing out hydraulic pressure chamber (8), make the fuel feed hole (7) that communicates with hydraulic pressure chamber (8) on the above-mentioned hydraulic plate (5).
Above-mentioned hydraulic plate (5) can be installed on the lower bolster (6), and hydraulic plate (5) can be made of one with lower bolster (6).In the present embodiment, be convenient processing and install that hydraulic plate (5) is separated with lower bolster (6) and made, and hydraulic plate (5) is installed on the lower bolster (6) again.
Embodiment 2:
The hydroforming method of sheet metal of the present invention is identical with embodiment 1.The structural representation of hydraulic forming mold device of the present invention as shown in Figure 2, its structure is identical with embodiment 1, difference is that die (2) is used for the part of forming belt reducing, make the position of reducing on the die (2), for this reason, die (2) make include can about the edge body die (2a, 2b) that separates.
The process of present embodiment is identical with embodiment 1.
Claims (8)
1, a kind of hydroforming method of sheet metal is characterized in that comprising the steps:
1) earlier hydraulic pressure chamber (8) is full of hydraulic oil;
2) plate to be formed (3) is placed between hydraulic pressure chamber (8) and the die (2);
3) die (2) is descending;
4) plate (3) and die (2) are applied flanging and clamp force F;
5) pressurising power is the high pressure liquid of P, makes plate deep-drawing deformation under the effect of high pressure liquid, is close to the shape that the concave die cavity shaping surface is required part.
2, the sheet metal hydraulic forming mold device used according to the described hydroforming method of claim 1, it is characterized in that including cope match-plate pattern (1), die (2), hydraulic plate (5), make the concave die cavity consistent (9) on the die (2) with part shape to be formed, made hydraulic pressure chamber (8) on the hydraulic plate (5), plate (3) places between cope match-plate pattern (1) and the hydraulic plate (5).
3, sheet metal hydraulic forming mold device according to claim 2 is characterized in that also being provided with sealing ring (4) between above-mentioned cope match-plate pattern (1) and the hydraulic plate (5).
4, sheet metal hydraulic forming mold device according to claim 2 is characterized in that having made on the above-mentioned die (2) steam vent (10).
5, sheet metal hydraulic forming mold device according to claim 2 is characterized in that making on the above-mentioned hydraulic plate (5) fuel feed hole (7) that communicates with hydraulic pressure chamber (8).
6, according to claim 2 or 3 or 4 or 5 described sheet metal hydraulic forming mold devices, it is characterized in that above-mentioned die (2) include can about the edge body die (2a, 2b) that separates.
7, sheet metal hydraulic forming mold device according to claim 6 is characterized in that above-mentioned hydraulic plate (5) is installed on the lower bolster (6).
8, sheet metal hydraulic forming mold device according to claim 6 is characterized in that above-mentioned hydraulic plate (5) and lower bolster (6) are made of one.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200410015520 CN1286591C (en) | 2004-03-02 | 2004-03-02 | Metal plate material hydraulic shaping method and its mould device |
Applications Claiming Priority (1)
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CN 200410015520 CN1286591C (en) | 2004-03-02 | 2004-03-02 | Metal plate material hydraulic shaping method and its mould device |
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CN1559719A CN1559719A (en) | 2005-01-05 |
CN1286591C true CN1286591C (en) | 2006-11-29 |
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CN 200410015520 Expired - Fee Related CN1286591C (en) | 2004-03-02 | 2004-03-02 | Metal plate material hydraulic shaping method and its mould device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101596563B (en) * | 2009-07-03 | 2010-12-22 | 吉林大学 | Plate stretch-forming machine |
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CN102423168A (en) * | 2011-11-04 | 2012-04-25 | 昆山龙鹰金属制品有限公司 | 201 stainless steel insole production process |
CN102513435A (en) * | 2011-12-15 | 2012-06-27 | 哈尔滨工业大学 | Plate back press forming method utilizing displacement control mode |
CN105013919B (en) * | 2014-04-24 | 2017-02-15 | 中国科学院金属研究所 | Hydroforming device and method of spatial multi-feature hollow body component |
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CN105149410B (en) * | 2015-09-10 | 2018-03-27 | 鼎艺科技股份有限公司 | The high-pressure molding system of sheet metal |
CN106583528A (en) * | 2015-09-25 | 2017-04-26 | 浙江方圆机电设备制造有限公司 | Internal expanding pressure molding method for oil pan |
CN106378375A (en) * | 2016-08-30 | 2017-02-08 | 兰州空间技术物理研究所 | Hydraulic forming device of molybdenum grid for iron thruster |
CN106311856B (en) * | 2016-10-10 | 2019-01-22 | 广西科技大学 | A kind of hydraulic forming mold and the method for manufacturing complicated plate material parts with it |
CN107486488A (en) * | 2017-09-28 | 2017-12-19 | 天津职业技术师范大学 | Metal plate material hydraulic shaping method and its die device |
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CN108994141B (en) * | 2018-07-20 | 2019-11-15 | 哈尔滨工业大学 | A kind of accurate compensation method of plate class member hydroforming rebound based on liquid volume control |
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CN111434412A (en) * | 2019-01-14 | 2020-07-21 | 无锡朗贤轻量化科技股份有限公司 | Hydraulic forming process for flexible cross beam type oil cylinder locking plate |
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2004
- 2004-03-02 CN CN 200410015520 patent/CN1286591C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101596563B (en) * | 2009-07-03 | 2010-12-22 | 吉林大学 | Plate stretch-forming machine |
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CN1559719A (en) | 2005-01-05 |
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