The invention aims to provide a deoxidizer and a desulfurizer for steel smelting, which have twice higher calcium content than a silicon-calcium-barium-iron alloy, good deoxidizing and desulfurizing effects, low power consumption during smelting (2800-3900 kW.h/t), low production cost and good economic benefit.
In order to realize the purpose, the invention mixes quartz sand, barium ore, lime and carbonaceous reducing agent according to a certain proportion, then adds the mixture into a graphite crucible arranged in a medium-frequency induction furnace lined with a magnesium lining, heats, melts and refines the mixture.
The deoxidizer and the desulfurizer for smelting the steel have the calcium content twice higher than that of a silicon-calcium-barium-iron alloy, have good deoxidation and desulfurization effects, improve the fluidity of the steel, improve the quality of the steel, have low power consumption (2800-3900 kW.h/t) during smelting, are only 1/4 of the power consumption for preparing the silicon-calcium-barium-iron alloy deoxidizer by a submerged arc furnace, are convenient to operate, have low production cost and have better economic benefit.
The present invention will now be described with reference to examples
The raw materials used by the invention are quartz sand, barium ore, lime and carbonaceous reducing agent, and the following main reactions are generated under the action of high temperature:
the raw materials used by the invention and the proportion (weight percent) are as follows:
quartz Sand (SiO)2>97%) 30~45%
Barium ore (BaSO)4Or BaCO385~96%) 3~20%
43-58% of lime (CaO 85-95%)
3-9% of carbonaceous reducing agent (fixed carbon is 78-86%)
NaCl 0.5~1.0%
The preparation process comprises the steps of weighing the raw materials according to the proportion, uniformly mixing, adding a part of mixed materials into a graphite crucible placed in a medium-frequency induction furnace lined with a magnesium furnace lining, electrifying and heating the medium-frequency induction furnace to 1700-1780 ℃, smelting for 1.5-2 hours, adding the mixed materials while melting the added mixed materials, refining for 10-20 minutes after all the mixed materials are completely melted to obtain liquid deoxidizer and desulfurizer, pouring the liquid deoxidizer and desulfurizer into an ingot mold, cooling and crushing into blocks.
The prepared deoxidizer and desulfurizer comprises the components ofBa 1-l 6%, Ca 26-38%, Si 18-28%, CaO 16-18%, SiO212~15%、BaO1~5%、C<1.1%、Al<2.5%、P<0.04%、S<0.11%。
Example (b):
the method comprises the following steps of preparing silicon-calcium-barium multi-element deoxidizer and desulfurizer for smelting steel by adopting a 250KW intermediate frequency induction furnace, firstly laying 1-2 layers of asbestos cloth at the bottom of the intermediate frequency induction furnace and on the inner side of an induction coil, then mixing proportionally weighed magnesia, putting the mixture into the furnace layer by layer, knotting a furnace lining by adopting a furnace lining tool, then feeding electricity to dry the furnace, putting a graphite crucible into the furnace, and tightly plugging the graphite crucible and the furnace lining by coke powder; weighing 44kg of quartz sand, 11.5 kg of barium ore, 50kg of lime, 6.5 kg of blue carbon and 0.6 kg of NaCl0, uniformly mixing, adding a part of mixed materials into a graphite crucible, electrifying and heating, heating to 1700-1780 ℃, smelting for 1.5 hours, adding the mixed materials while melting the mixed materials added into the graphite crucible in the smelting process, refining for 15 minutes at 1700-1780 ℃ after the mixed materials are completely melted, and obtaining 70kg of liquid deoxidizer and desulfurizer; pouring liquid deoxidizer and desulfurizer into ingot mold, cooling, and crushing into blocks.
The power consumption in the preparation is 2800 kW.h/t; the obtained deoxidizer and desulfurizer contains Ba8.07%, Ca33.8%, and Si22 by analysis.13%、Ca17.5%、SiO214.43%、BaO2.46%、P0.023%、Al0.76%、C0.71%、S0.06%。