CN1272609C - Device for testing electrical transmission in two routes of electric vehicle - Google Patents
Device for testing electrical transmission in two routes of electric vehicle Download PDFInfo
- Publication number
- CN1272609C CN1272609C CN 03121847 CN03121847A CN1272609C CN 1272609 C CN1272609 C CN 1272609C CN 03121847 CN03121847 CN 03121847 CN 03121847 A CN03121847 A CN 03121847A CN 1272609 C CN1272609 C CN 1272609C
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- electric vehicle
- electric
- inertia
- fax
- central computer
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Abstract
The present invention discloses a device for testing electrical transmission in two routes of an electric vehicle. The stress of a transmission system in the process that an electric vehicle runs can be simulated by the present invention. The whole device is designed in a modular mode and is arranged in two routes. The coordinated control for loading between the two routes is realized by a central computer. Mechanical parts are connected by a coupling. Working conditions of each part are monitored by the central computer through a bus. The loading of a dynamometer is also controlled by the central computer through a controller of the dynamometer. Inertia force of the vehicle is simulated by mechanical inertia matching and electrical inertia compensation in a combined mode. The device of the present invention can simulate driving loading on the left and the right of an electric vehicle which is driven by a single motor, or a plurality of motors, or an electric wheel. The allround properties of an electric transmission system of the electric vehicle are further tested and monitored.
Description
Technical field
The present invention relates to the moving electrical characteristics of the fax of a kind of electric vehicle two-way moving proving installation, especially electric vehicle fax, the proving installation of transfer motion power characteristic.
Background technology
Current electric automobile research and development are like a raging fire, but it should be noted that also the research and development means of electric automobile still are relatively backward, and by testing constantly accumulation test figure on the actual vehicle road, the construction cycle is long basically.In the epoch of current cut-throat competition, the construction cycle prolongation just means backwardness, therefore, necessary set up one can scientific evaluation electric vehicle electric drive system performance and help to shorten the test platform of R﹠D cycle.Making a general survey of international electric automobile and develop advanced country, is to rely on powerful test platform technology to make the development of electric automobile stand in forward position, the world all the time invariably.All built the system of vehicle transmission testing table as U.S. West Virginia Univ. and U.S. Ford Motor Company.Yet it should be noted that, dual mode is mainly adopted in the moving test of electric vehicle fax that is used for that has existed, the one, traditional combustion engine vehicle testing platform is transformed, and be applied to the moving test of electric vehicle fax, the traditional combustion engine vehicle is inconsistent with advanced electric vehicle structure, causes this method of testing can not the moving performance of science thoroughly evaluating electric vehicle fax; The 2nd, utilize the electromechanical testing platform that the moving part characteristic of electric vehicle fax is tested, the electric vehicles traction electric machine requires the working speed wide ranges, has low-speed big and the permanent power characteristics of high speed, and the electromechanical testing platform can not satisfy the basic need of the moving test of electric vehicle fax.Now also be not specially adapted for the moving test platform of electric vehicle fax.
Summary of the invention
The objective of the invention is to overcome the deficiency in the moving measuring technology of existing electric vehicle fax, adopt modular design method, a kind of experimental provision that is specially adapted for the moving test of electric vehicle fax is provided, kinematic train in can analog electrical motor vehicle driving process is stressed, the inertia that comprises vehicle, and can realize all round properties test of electric vehicle electric drive system and estimate.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions:
Proving installation is moved in electric vehicle two-way of the present invention fax, comprise tested motor and controller thereof, rotational speed and torque tester, wheel box, mechanical inertia, dynamometer machine and controller, data acquisition equipment and central computer, each several part utilizes modular design concept, reserves the interface with extraneous other equipment and instrument.Whole device adopts two-way to arrange, not only for single motor-driven electric automobile, and, all can realize simulation to left and right sides driven loads in the driving process for the electric automobile that many motors or Electric Motor Wheel drive, realize that by central computer the loading between the two-way coordinates control.
Adopting shaft coupling to be linked in sequence between described tested motor, rotational speed and torque tester, wheel box, mechanical inertia and the dynamometer machine rotates to transmit.Adopt between electric machine controller and the motor and be electrically connected, dynamometer machine can be electric dynamometer or electric eddy current dynamometer, necessity is also can be detent, also is electrically connected between Dynamometer Control device and the dynamometer machine, in order to realize the control to dynamometer machine or detent.
Mechanical inertia is used for the analog electrical motor vehicle and adds/inertial force when slowing down, and multi-form electric vehicle can be matched the inertia of corresponding size, utilizes dynamometer machine to do the compensation of little inertia simultaneously.
The pilot signal of described each module, comprise the bearing temperature signal in the bearing temperature signal of the rotating speed of the electric current of tested motor and controller thereof and voltage signal, rotational speed and torque tester and dtc signal, wheel box and gear lubrication cooling fuel injection pressure signal, the mechanical inertia module, all import central computer with the voltage signal of 0~10V, be used for realizing monitoring running state to each module, the Dynamometer Control device can be done status monitoring to dynamometer machine, and this monitor signal also enters central computer.
Adopt bus structure that each module is done input, and do rapid data by central computer and handle, utilize diagrammatic form to show the running status of each module.And the test request moving according to electric vehicle fax, output a control signal to Dynamometer Control device interface, and then the control dynamometer machine loads.
Compared with prior art, the invention has the beneficial effects as follows: (1) experiment porch adopts the two-way drive mechanism, realize the coordination control of two-way by computer control, both can test single motor-driven electric automobile fax dynamic characteristic, also can test the fax dynamic characteristic of the electric automobile of many motors of up-to-date employing or Electric Motor Wheel driving: (2) have set up the multifunctional testing platform of the moving test of electric automobile fax, by block configuration to adapt to the moving comprehensive integration test of different automobile types electric vehicle fax, central computer adopts effective monitoring to each module of proving installation, guarantee effective operation of testing apparatus, realized the accurate loading of measurement of power equipment; (3) using mechanical inertia is the inertia load mode of electrical inertia compensation of advocating peace, the inertial force of simulation different automobile types; (4) the moving proving installation invention of electric automobile fax remedies the moving deficiency that lacks the research and development means of electric vehicle fax, has shortened the electric vehicle construction cycle, has accelerated the development progress of China's electric vehicle; (5) the proving installation cost is low, good reliability, and the efficient height is easy to realize.
Description of drawings
Fig. 1 is the structural representation of the moving proving installation of electric vehicle two-way fax
Fig. 2 is the signals collecting figure of the moving proving installation of electric vehicle two-way fax
Among the figure: tested motor and controller 1 shaft joint 2 rotational speed and torque measuring instruments 3 wheel boxes 4 mechanical inertias 5 dynamometer machines 6 Dynamometer Control devices 7 thereof
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further argumentation in detail:
In the drawings, the moving proving installation of electric vehicle fax is mainly by constituting with lower module: tested motor and controller 1 thereof, shaft coupling 2, rotational speed and torque tester 3, wheel box 4, mechanical inertia 5, dynamometer machine 6, Dynamometer Control device 7, central computer and data acquisition equipment, whole device adopts two-way to arrange, each module has and extraneous machinery and electric excuse, is responsible for the coordination control on each road by central computer.When doing performance test to electric vehicle fax is moving, if the electric vehicle of test is single motor-driven, can adopt wherein a road; If what the electric vehicle of being tested used is that many motors or Electric Motor Wheel drive, then can uses two-way simulating vehicle left and right transmission systems stressed, and finish by central computer control is coordinated in the loading of two-way.Central computer also is responsible for the monitoring of whole testing device, the signal that it is gathered comprises: by the electric current and the voltage signal of measured motor and controller 1, the rotating speed of rotational speed and torque measuring instrument 3 and dtc signal, the bearing temperature signal of wheel box 3 and the pressure and temperature signal of cold oil, the signal that the bearing temperature signal of mechanical inertia 5 and Dynamometer Control device 7 provide, these signals by sensor with the form of 0~10V voltage by the data acquisition system (DAS) collection, and handle by central computer, the duty of the whole testing device form with chart is presented on the graphoscope.The loading of dynamometer machine is set by the Dynamometer Control device, and the error between setting value and the actual test value is done signal Processing by central computer and obtained, and feeds back to Dynamometer Control device 7, realizes the accurate loading of electric vehicle electric drive system.Utilize bus that each module is done data acquisition and condition monitoring, reduced the length and the quantity of signal wire.
The inertia of proving installation loads and adopts mechanical inertia is main, the mode of electrical inertia compensation, and mechanical inertia can be adjusted, and loads different inertia according to different vehicles, and little inertia then adopts the mode of electrical inertia compensation.
3 matching effects of wheel box, measurement of power the equipment torque that can apply and rotating speed and the tested rotating speed of motor torque that can bear are mated mutually, its objective is that assurance can obtain thoroughly evaluating as the performance of moving testing of electric motors of electric automobile fax and controller thereof.For example, in the low speed high torque characteristic of testing of electric motors, can accurately load, can adopt the speedup function of wheel box, thereby the torque that can reduce dynamometer machine low speed loads requirement in order to guarantee measurement of power equipment; When the high speed constant output characteristic of testing of electric motors, when rotating speed of motor is very high, when surpassing the range of speeds that dynamometer machine can bear, can adopt the reduction of speed function of wheel box, so just can guarantee that the load that dynamometer machine applies is in optimum condition.After utilizing wheel box to finish rotating speed between tested motor and the measurement of power equipment and torque coupling, just can consider the loading of finishing under the prerequisite of gear ratio mechanical inertia, and do little inertia by electrical inertia and compensate.The principle that should guarantee in the test process is: consistent with inertia with the torque that the moving motor of this tested electric vehicle fax bears on the motor shaft when real road moves to the value on the motor shaft with torque conversion the inertia that loads, this principle is guaranteed by the central computer monitoring.Adopt the rotational speed and torque instrument accurately to measure torque and the rotating speed that loads on the live arbor.
Whole testing apparatus is placed on the cast iron workbench, and plant equipment utilizes fastening bolt or pressing plate to be pressed on the platform.Shaft coupling as rotary part will adopt protective cover, with protection operating personnel's safety.
Claims (2)
1. proving installation is moved in the fax of electric vehicle two-way, the controller, data acquisition equipment and the central computer that comprise controller, rotational speed and torque tester, wheel box, mechanical inertia, dynamometer machine and the described dynamometer machine of tested motor and described tested motor, it is characterized in that, a kind of experimental provision that is specially adapted for the moving test of electric vehicle fax is provided, adopt modular design, utilize bus to the module condition monitoring of working, relatively status signal also feeds back, and realizes the Loading Control of described dynamometer machine by described Dynamometer Control device; On one-piece construction, adopt two-way to arrange,, and, all can realize simulation the left and right sides driven loads for the electric automobile that many motors or Electric Motor Wheel drive not only for single motor-driven electric automobile.
2. proving installation is moved in electric vehicle two-way according to claim 1 fax, it is characterized in that adopting mechanical inertia, and realizes the movement inertia of electric vehicle is simulated in conjunction with the electrical inertia compensation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 03121847 CN1272609C (en) | 2003-04-22 | 2003-04-22 | Device for testing electrical transmission in two routes of electric vehicle |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 03121847 CN1272609C (en) | 2003-04-22 | 2003-04-22 | Device for testing electrical transmission in two routes of electric vehicle |
Publications (2)
Publication Number | Publication Date |
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CN1539671A CN1539671A (en) | 2004-10-27 |
CN1272609C true CN1272609C (en) | 2006-08-30 |
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Family Applications (1)
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CN 03121847 Expired - Fee Related CN1272609C (en) | 2003-04-22 | 2003-04-22 | Device for testing electrical transmission in two routes of electric vehicle |
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CN (1) | CN1272609C (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100452009C (en) * | 2005-11-30 | 2009-01-14 | 上海大郡自动化系统工程有限公司 | Electric automotive motor and monitoring device for controlling system operation course |
FR2902707B1 (en) * | 2006-06-26 | 2008-09-05 | Conception & Dev Michelin Sa | REBONDING HARDWARE ARCHITECTURE FOR LOW VOLTAGE POWER SUPPLY STAGE OF A VEHICLE BRAKING SYSTEM OF ALL WHEELS CONNECTED TO AT LEAST ONE ROTATING ELECTRIC MACHINE |
CN103063944A (en) * | 2012-12-04 | 2013-04-24 | 中国北方车辆研究所 | Vehicle electric transmission device test platform |
CN103323255B (en) * | 2013-05-27 | 2016-05-18 | 河南科技大学 | Tractor set operation match test platform |
CN103335831B (en) * | 2013-06-27 | 2016-07-27 | 中国重型机械研究院股份公司 | A kind of brake electric inertia simulation testing stand and electric inertia simulation control method thereof |
CN103335832B (en) * | 2013-06-27 | 2016-08-17 | 中国重型机械研究院股份公司 | Electric inertia simulation Ventilation disk brake testing stand and electric inertia simulation control method |
CN103344367A (en) * | 2013-07-22 | 2013-10-09 | 南通连德铸造有限公司 | Novel dynamometer |
CN112014014B (en) * | 2019-05-30 | 2022-08-26 | 长沙智能驾驶研究院有限公司 | Composite test system and method |
CN112461557B (en) * | 2020-11-11 | 2022-10-28 | 中国北方车辆研究所 | Multifunctional electric transmission test system with variable topological structure and test method |
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2003
- 2003-04-22 CN CN 03121847 patent/CN1272609C/en not_active Expired - Fee Related
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CN1539671A (en) | 2004-10-27 |
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Granted publication date: 20060830 Termination date: 20140422 |