CN1272503A - Preparation method of small grainsize polybutadiene latex - Google Patents

Preparation method of small grainsize polybutadiene latex Download PDF

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Publication number
CN1272503A
CN1272503A CN 00107134 CN00107134A CN1272503A CN 1272503 A CN1272503 A CN 1272503A CN 00107134 CN00107134 CN 00107134 CN 00107134 A CN00107134 A CN 00107134A CN 1272503 A CN1272503 A CN 1272503A
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Prior art keywords
sodium
latex
polybutadiene
preparation
butadiene
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CN 00107134
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CN1163530C (en
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梁滔
翟云芳
李平凡
李晶
刘春芳
李林青
延小平
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Lanzhou Petrochemical Institute Of China Petrochemical Corp
Petrochina Lanzhou Petrochemical Co
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Lanzhou Petrochemical Institute Of China Petrochemical Corp
Petrochina Lanzhou Petrochemical Co
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Abstract

A preparation method of small graininess polybutadiene latex for ABS is mainly characterized by that under the action of initiating agent, emulsifying agent, alkali, chain transfer agent and electrolyte, the butadiene can be emulsion-polymerized to obtain the invented product. By adopting compounded emulsifying agent formed from disporportionated rosin acid soap or potassium oleate and alkyl sulfate or alkane sulfonate, the said invention can utilize one-step batch to prepare small graininess polybutadiene latex with 80-120 nm within 8-11hr.

Description

A kind of preparation method of latex of polybutadiene in small grain size
The present invention relates to a kind of emulsion polymerisation process of polybutadiene latex.
Restriction acrylonitrile-butadiene-styrene copolymer (the following ABS that all is called for short) produces efficiently that key factor is that grafting is long with the synthesis cycle of big particle diameter polybutadiene latex, so the synthesis cycle that shortens big particle diameter polybutadiene latex just becomes people's research emphasis.Earlier synthetic latex of polybutadiene in small grain size carries out agglomeration with agglomerant then, and obtaining big particle diameter polybutadiene latex within a short period of time is comparatively advanced in the world at present technology.Wherein the synthetic method of latex of polybutadiene in small grain size mainly contains: (A) add comonomer in polymerization process, as vinyl cyanide, react under 70 ℃ reinforced back, continue to make it after 12 hours cooling, reach the reaction termination, can obtain transformation efficiency more than 98%, be 41% admittedly contain, and median size is the polymkeric substance (CA 123290A) of 120nm; (B) in polymerization process, add comonomer,, once feed intake, reacted 50 hours down, can obtain the polybutadiene latex that median size is 90nm (EP346853) at 60 ℃ as vinylbenzene; (C) in polymerization process, add comonomer, as acrylate, i.e. acrylate C preferably in the butadiene-acrylic acid ester monomer mixture 1-8Alcohol is derived and next acrylate, for example ethyl propenoate, butyl acrylate or vinylformic acid (ethyl hexyl) ester, 30-90 ℃ of following polymerization, just can obtain median size about 20 hours is about 100nm, and monomer conversion reaches 96% polymer latex (EP 062901); (D) add linking agent in polymerization process, as ethylene glycol dimethacrylate, 65 ℃ of down reactions 12 hours, can obtain transformation efficiency is 94%, and solid content is about 40%, and median size is the rubber latex of 100nm; (E) under certain polymerization degree, add initiator, promptly behind 60 ℃ of following initiated polymerizations, transformation efficiency reaches 65%, and when polymerization temperature is elevated to 65 ℃, add initiator and deionized water, polymerization is after 26 hours, and can obtain median size is 185nm, admittedly contain is 50.4%, and transformation efficiency is 88% polybutadiene latex (EP271684); (F) add the monomer divinyl in batches, at first in 10 absolute pressures of ability, add water in the withstand voltage still of steel of band leg and leaf agitator, use nitrogen replacement, and be heated to 65 ℃, then 0.5 part of tert-dodecyl mercaptan and 16.6 parts of divinylic monomers are added in the still, begin to add 83.3 parts of monomer divinyl in to 5 hours in back 1 hour in polyreaction, and back 5 hours of the reinforced end of divinyl, just together with above-mentioned altogether 11 hours the time, add 0.5 part of tert-dodecyl mercaptan once more, after duration of the reaction amounts to 19 hours, just can obtain monomer conversion is 96%, solid content is 39.2%, and median size is the polybutadiene latex of 100~150nm.In above-mentioned synthetic method, not in polymerization process, to add comonomer, when being aggregated to certain transformation efficiency, add initiator exactly, troublesome poeration, the cost height, and also generated time is still longer.
The object of the present invention is to provide the method for a kind of quick ABS of preparation with latex of polybutadiene in small grain size, in polymerization process, do not add comonomer, and reaction monomers once feeds intake, and need not to add, and just can make the latex of polybutadiene in small grain size that particle diameter is 80~120nm in 8~11 hours.
ABS of the present invention is raw material with the divinyl with latex of polybutadiene in small grain size, and emulsion is polymerized under water-soluble thermal decomposition initiating, anionic compound emulsifying agent, highly basic, chain-transfer agent, electrolytical effect.Suitable water-soluble thermal decomposition initiating of the present invention comprises Potassium Persulphate, ammonium persulphate, and its consumption is 0.2~0.5 part (the present invention serves as to calculate benchmark with divinyl consumption 100 weight parts all except that particularly pointing out).Suitable anionic compound emulsifying agent is that disproportionated rosin acid soap or potassium oleate and alkyl-sulphate or alkylsulfonate carry out composite, its composite ratio is 10~30, and its consumption is 2~6 parts, and alkyl-sulphate commonly used has sodium lauryl sulphate, potassium octadecyl sulfate etc.; Alkylsulfonate commonly used has Sodium dodecylbenzene sulfonate, sodium laurylsulfonate etc.Can add highly basic in the emulsion polymerization systems of the present invention the pH value of latex is regulated, make the pH value of latex be adjusted to 8~11, suitable highly basic has potassium hydroxide, sodium hydroxide, and its consumption is 0.04~0.08 part.Molecular weight and distribution thereof that the present invention also adopts chain-transfer agent to come telomerized polymer, available chain-transfer agent have tert-dodecyl mercaptan, acetic acid just-lauryl mercaptan ester, ethylene glycol, neopentanoic acid, dithiazole thioether etc., its consumption is 0.1~0.5 part.It is considered herein that in the emulsion polymerization systems an amount of ionogen of adding can play improves polymerization rate, increases STABILITY OF POLYMER EMULSION and improves the effects such as flowability of polymer emulsion, available ionogen has Repone K, sodium-chlor, trisodium phosphate, sodium phosphite, sodium bicarbonate, sal enixum, vitriolate of tartar, Sodium Tetraborate, salt of wormwood, sodium iodate, sodium bromate etc., they can use separately, also can compositely use, its consumption is 1-6 part.The consumption of deionized water is 1~2.5 times of monomer divinyl consumption in the emulsion polymerization systems of the present invention.At first various auxiliary agents are mixed with solution with the part deionized water, then remaining deionized water and the various compounding agent solutions that prepare are joined in the withstand voltage polymeric kettle, replace with nitrogen, and the back that is evacuated adds the monomer divinyl, open this moment and stir, begin after ten minutes to heat up, in 1--1.5 hour, be warming up to temperature of reaction 60-70 ℃.React after 8-11 hour, transformation efficiency reaches 93-99%, cooling discharge, and can obtain particle diameter is that 80-120nm, solid content are the ABS latex of polybutadiene in small grain size of 30-50%.
The present invention is owing to chosen special emulsifying agent, and heat-up rate is controlled in strictness in polymerization process, therefore not adding under the situation of comonomer, once feeds intake, in 8-11 hour, promptly obtained the latex of polybutadiene in small grain size of 80-120nm, simple to operate and the gained latex stability is good.
Embodiment one
Prescription
100 parts of divinyl
0.3 part of Potassium Persulphate
3 parts of RA rosin acids
0.16 part of sodium lauryl sulphate
0.06 part in potassium hydroxide
0.3 part of tert-dodecyl mercaptan
4 parts of vitriolate of tartar
230 parts of deionized waters
According to above prescription, water is joined in the withstand voltage polymeric kettle, replace three times with nitrogen, be evacuated then, add the monomer divinyl.Open and stir, begin after ten minutes to heat up.In 1 hour, temperature is risen to 65 ℃, and temperature of reaction is maintained 65 ℃, once contain admittedly, and calculate monomer conversion every survey in two hours.After the polyreaction 9 hours, transformation efficiency reaches 93%, cooling discharge, just can be contained admittedly be 30%, particle diameter is the latex of polybutadiene in small grain size of 112.6nm.
Embodiment two
Prescription
100 parts of divinyl
0.4 part of Potassium Persulphate
3.5 parts of RA rosin acids
0.12 part of Sodium dodecylbenzene sulfonate
0.08 part in sodium hydroxide
0.3 part of ethylene glycol
2 parts of trisodium phosphates
3 parts in Repone K
182 parts of deionized waters
According to above prescription, water is joined in the withstand voltage polymeric kettle, replace three times with nitrogen, be evacuated then, add the monomer divinyl.Open and stir, begin after ten minutes to heat up.In 1.5 hours, temperature is risen to 66 ℃, once contain admittedly, and calculate monomer conversion every survey in two hours.After the polyreaction 8 hours, transformation efficiency reaches 95%, cooling discharge, just can be contained admittedly be 34.6%, particle diameter is the latex of polybutadiene in small grain size of 104.9nm.
Embodiment three
Prescription
100 parts of divinyl
0.25 part of ammonium persulphate
4 parts of potassium oleates
0.2 part of sodium laurylsulfonate
0.07 part in potassium hydroxide
0.4 part of neopentanoic acid
3 parts in sodium-chlor
146 parts of deionized waters
According to above prescription, water is joined in the withstand voltage polymeric kettle, replace three times with nitrogen, be evacuated then, add the monomer divinyl.Open and stir, begin after ten minutes to heat up.In 1 hour 15 minutes, temperature is risen to 66 ℃, once contain admittedly, and calculate monomer conversion every survey in two hours.After the polyreaction 10 hours, transformation efficiency reaches 97%, cooling discharge, just can be contained admittedly be 41.8%, particle diameter is the latex of polybutadiene in small grain size of 92nm.
Embodiment four
Prescription
100 parts of divinyl
0.25 part of Potassium Persulphate
5 parts of potassium oleates
0.2 part of Sodium dodecylbenzene sulfonate
0.04 part in potassium hydroxide
0.5 part of tert-dodecyl mercaptan
1.5 parts in sodium sulfate
118 parts of deionized waters
According to above prescription, water is joined in the withstand voltage polymeric kettle, replace three times with nitrogen, be evacuated then, add the monomer divinyl.Open and stir, begin after ten minutes to heat up.In 1 hour, temperature is risen to 67 ℃, once contain admittedly, and calculate monomer conversion every survey in two hours.After the polyreaction 11 hours, transformation efficiency reaches 99%, cooling discharge, just can be contained admittedly be 46.8%, particle diameter is the latex of polybutadiene in small grain size of 83nm.
Comparative Examples one
Prescription
100 parts of divinyl
0.25 part of Potassium Persulphate
1.2 parts of RA rosin acids
0.1 part of Sodium dodecylbenzene sulfonate
0.04 part in potassium hydroxide
0.5 part of tert-dodecyl mercaptan
4 parts in sodium-chlor
118 parts of deionized waters
Carry out polymerization by embodiment 1, when polyreaction to 6 hour, find that latex is paste, the consumption of analyzing reason and be compound emulsifying agent very little due to.
Comparative Examples two
Prescription
100 parts of divinyl
0.25 part of Potassium Persulphate
1.8 parts of RA rosin acids
0.2 part of Sodium dodecylbenzene sulfonate
0.04 part in potassium hydroxide
0.5 part of tert-dodecyl mercaptan
2 parts in Repone K
118 parts of deionized waters
Heating mode is with embodiment 1, and temperature of reaction is maintained 65 ℃, and polyreaction is after 14 hours, and transformation efficiency reaches 94%, and the median size of latex is 180nm.The consumption that compound emulsifying agent is described can be kept the stable of polymerization system, but the proportioning ratio of compound emulsifying agent is less, the content that is the primary emulsion that plays a major role in the compound emulsifying agent is less, cause the number of the emulsion particle that this primary emulsion generates on the low side, that is to say that reacting environment is less, cause polymerization time longer, particle diameter is too big.

Claims (4)

1. an acrylonitrile-butadiene-styrene copolymer is with the preparation method of latex of polybutadiene in small grain size, mainly by 100 weight parts of butadiene, 0.2~0.5 weight parts water dissolubility thermal decomposition initiating, 2~6 weight part emulsifying agents, 0.04~0.08 weight part highly basic, 0.1~0.5 weight part chain-transfer agent, 1~6 weight part electrolyte emulsion is polymerized, it is characterized in that described emulsifying agent is the compound emulsifying agent of disproportionated rosin acid soap or potassium oleate and alkyl-sulphate or alkylsulfonate, its composite ratio is 10~30, described various component is once to add polymeric kettle, reinforced finishing, be warming up to 60~70 ℃ of temperature of reaction in 1-1.5 hour, reaction made the latex of 80~120nm in 8~11 hours.
2. acrylonitrile-butadiene-styrene copolymer according to claim 1 is with the preparation method of latex of polybutadiene in small grain size, it is characterized in that described chain-transfer agent comprise tert-dodecyl mercaptan, acetic acid just-lauryl mercaptan ester, ethylene glycol, neopentanoic acid, dithiazole thioether.
3. acrylonitrile-butadiene-styrene copolymer according to claim 1 is characterized in that with the preparation method of latex of polybutadiene in small grain size described ionogen comprises Repone K, sodium-chlor, trisodium phosphate, sodium phosphite, sodium bicarbonate, sal enixum, vitriolate of tartar, Sodium Tetraborate, salt of wormwood, sodium iodate, sodium bromate.
4. acrylonitrile-butadiene-styrene copolymer according to claim 1 is characterized in that with the preparation method of latex of polybutadiene in small grain size described alkyl-sulphate or alkylsulfonate comprise sodium lauryl sulphate, potassium octadecyl sulfate, Sodium dodecylbenzene sulfonate, sodium laurylsulfonate.
CNB001071343A 2000-04-21 2000-04-21 Preparation method of small grainsize polybutadiene latex Expired - Fee Related CN1163530C (en)

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006039860A1 (en) * 2004-10-12 2006-04-20 China National Petroleum Corporation A preparation method of small particle sized polybutadiene latex used for the production of abs
CN1313504C (en) * 2004-10-12 2007-05-02 中国石油天然气集团公司 Method for preparing latex of polybutadiene in small grain size
CN1331904C (en) * 2004-10-12 2007-08-15 中国石油天然气集团公司 Method for controlling reaction temperature to prepare latex of polybutadiene in small grain size
CN102443089A (en) * 2010-09-30 2012-05-09 日本A&L株式会社 Copolymer latex, composition for battery electrode and composition for paper coating
CN106866885A (en) * 2015-12-11 2017-06-20 中国石油天然气股份有限公司 A kind of preparation method of latex of polybutadiene in small grain size
CN110144021A (en) * 2019-04-26 2019-08-20 长春工业大学 A kind of emulsifier and its preparation method and application
CN111848869A (en) * 2020-07-23 2020-10-30 天津大沽化工股份有限公司 Preparation method of small-particle-size high-crosslinking polybutadiene and copolymer latex thereof
CN112194764A (en) * 2019-07-08 2021-01-08 万华化学集团股份有限公司 Preparation method of polybutadiene latex
CN113388066A (en) * 2021-05-07 2021-09-14 青岛科技大学 Polybutadiene latex and preparation method thereof
CN113956491A (en) * 2021-10-22 2022-01-21 东莞市米儿塑胶原料有限公司 Preparation method of flexible waterborne polyurethane
CN115505063A (en) * 2022-09-30 2022-12-23 中化国际聚合物(连云港)有限公司 Process for preparing polybutadiene latex

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1313504C (en) * 2004-10-12 2007-05-02 中国石油天然气集团公司 Method for preparing latex of polybutadiene in small grain size
CN1331904C (en) * 2004-10-12 2007-08-15 中国石油天然气集团公司 Method for controlling reaction temperature to prepare latex of polybutadiene in small grain size
WO2006039860A1 (en) * 2004-10-12 2006-04-20 China National Petroleum Corporation A preparation method of small particle sized polybutadiene latex used for the production of abs
CN102443089A (en) * 2010-09-30 2012-05-09 日本A&L株式会社 Copolymer latex, composition for battery electrode and composition for paper coating
CN102443089B (en) * 2010-09-30 2015-11-25 日本A&L株式会社 Copolymer emulsion, battery electrode composition and paper coating composition
CN106866885B (en) * 2015-12-11 2019-09-03 中国石油天然气股份有限公司 A kind of preparation method of latex of polybutadiene in small grain size
CN106866885A (en) * 2015-12-11 2017-06-20 中国石油天然气股份有限公司 A kind of preparation method of latex of polybutadiene in small grain size
CN110144021A (en) * 2019-04-26 2019-08-20 长春工业大学 A kind of emulsifier and its preparation method and application
CN112194764A (en) * 2019-07-08 2021-01-08 万华化学集团股份有限公司 Preparation method of polybutadiene latex
CN112194764B (en) * 2019-07-08 2022-03-08 万华化学集团股份有限公司 Preparation method of polybutadiene latex
CN111848869A (en) * 2020-07-23 2020-10-30 天津大沽化工股份有限公司 Preparation method of small-particle-size high-crosslinking polybutadiene and copolymer latex thereof
CN113388066A (en) * 2021-05-07 2021-09-14 青岛科技大学 Polybutadiene latex and preparation method thereof
CN113956491A (en) * 2021-10-22 2022-01-21 东莞市米儿塑胶原料有限公司 Preparation method of flexible waterborne polyurethane
CN115505063A (en) * 2022-09-30 2022-12-23 中化国际聚合物(连云港)有限公司 Process for preparing polybutadiene latex
CN115505063B (en) * 2022-09-30 2023-10-31 中化国际聚合物(连云港)有限公司 Process for preparing polybutadiene latex

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