CN1271001C - Method for preparing micronanometer metal-ceramic composite powder using salt bath synthesis method - Google Patents
Method for preparing micronanometer metal-ceramic composite powder using salt bath synthesis method Download PDFInfo
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- CN1271001C CN1271001C CN 02123994 CN02123994A CN1271001C CN 1271001 C CN1271001 C CN 1271001C CN 02123994 CN02123994 CN 02123994 CN 02123994 A CN02123994 A CN 02123994A CN 1271001 C CN1271001 C CN 1271001C
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Abstract
The present invention discloses a method for preparing micro-nano metal ceramic composite powder by a salt bath synthesis method. The present invention comprises the main technological processes: 3Fe3O4+8Al or Cr2O3+2Al or 3TiO2+4Al powder lot of which the particle size is from 100 meshes to 200 meshes is taken according to stoichiometric amount; compound salt which accounts for 20 to 80 wt% of the gross weight of the powder lot is added, and NaCl and KCl of the compound salt respectively account for 50 wt%; the compound salt is filled in a stainless steel tank of a ball mill; vacuum pumping operation is carried out to a ball milling tank to 10<-2> torr to 10<-3> torr, and argon gas is inflated; argon gas pressure is within the range of 0.9 to 1.2 atm; the rotating speed of the ball mill is controlled at 200 circle per minute, the ball-to-powder weight ratio is 25:1, and the ball milling time is from 4 to 10 hours. The powder lot is pressed into a green body under the pressure of 3MPa and is put into compound molten salt of 700 DEG C to 900 DEG C to keep for 20 minutes, wherein NaCl and KCl of the compound molten salt respectively account for 50 wt%; the powder lot of the green body has a chemical reaction in the molten salt; after the green body is cooled, 4Al2O3+9Fe of Al2O3+2Cr or 2Al2O3+3Ti metal ceramic composite powder which has the size of 20 nm to 200 nm is prepared by desalting. The present invention has the main characteristics of simple technology, low cost, purified product, little investment and mature technology; besides, the present invention can be popularized for use.
Description
The invention belongs to field of ceramic material preparation, relate to 4Al
2O
3+ 9Fe, Al
2O
3+ 2Cr and 2Al
2O
3The preparation of+3Ti metal ceramic composite powder material.
Its technical background is that size range presents many attributes that are different from oversize material at the micro-nano pottery of 1~100nm, is described as cross-centennial novel material.Micro-nano pottery can be applied to multiple industries such as chemical industry, pottery, electromagnetism, optics, superconduction, biomedicine, dyestuff, agricultural, the hot fields of the current Materials science research of micro-nano pottery preparation having become.
One of main method of prior art for preparing Fe, Cr and Ti powder is the metal melt vacuum condensation method, its concrete technology be under high vacuum with raw materials evaporate, control size of particles by control fluid velocity and velocity of evaporation.Characteristics are to obtain highly purified product, but its throughput is lower, and only are suitable for the particle of preparation size less than 20nm, and technical equipment requires high.
Prior art prepares Al
2O
3Two kinds of main method of micro-nano ceramic powder are: (1) mechanical ball-milling method, (2) sol-gel processing.The standby Al of machinery ball milling legal system
2O
3Although micro-nano ceramic powder equipment cost is low, technology is simple, general Ball-milling Time is more than 20~40 hours, and the material of preparation is seriously polluted in mechanical milling process, and product is impure, generally can't make Al
2O
3Micro-nano ceramic powder refine to below the 100nm.
In sum, the shortcoming that prior art prepares Fe, Cr and Ti powder is: production capacity is low, complex process, and technical equipment requires high; The standby Al of prior art machinery ball milling legal system
2O
3The shortcoming of micro-nano ceramic powder is: material contamination is serious, generally can not reach micro-nano granularity.In order to overcome the above-mentioned deficiency of prior art, and prepare the 4Al that process is simple, cost is low
2O
3+ 9Fe, Al
2O
3+ 2Cr and 2Al
2O
3+ 3Ti metal ceramic composite powder, special proposition technical solution of the present invention.
Basic conception of the present invention is, according to 3Fe
3O
4+ 8Al, Cr
2O
3+ 2Al and 3TiO
2Chemical reaction at high temperature can take place and emit a large amount of heat in+4Al, and generates corresponding 4Al
2O
3+ 9Fe, Al
2O
3+ 2Cr and 2Al
2O
3The characteristics of+3Ti metal ceramic composite powder material, in the mechanical mill alloying process, along with the prolongation of time, the powder particle diminishes, specific area increases, the active raising; The adding of complex salt is easy to form the micro-or nano size ceramic powder so that the powder particle fully disperses when carrying out chemical reaction in high temperature complex salt subsequently in the mechanical mill alloying process; The high temperature complex salt not only provides chemical reaction needed initial temperature, also the particle that generates is had good wetting action, has avoided the reunion of micro-nano ceramic powder.
A kind of method of utilizing the salt bath synthetic method to prepare micro-nano metal ceramic composite powder that the present invention is designed is characterized in that: getting granularity by stoichiometry is 100 orders~200 purpose 3Fe
3O
4+ 8Al powder or Cr
2O
3+ 2Al powder or 3TiO
2+ 4Al powder, add and to account for the NaCl of powder gross weight 20~80wt% and complex salt that KCl respectively accounts for 50wt% is made base substrate, base substrate is put into the composite molten salt that 700 ℃~900 ℃ NaCl and KCl respectively account for 50wt%, be incubated 20 minutes, chemical reaction takes place in powder in the base substrate in fused salt, through desalinating process, prepare size at the 4Al of 20nm~200nm after the cooling
2O
3+ 9Fe or Al
2O
3+ 2Cr or 2Al
2O
3+ 3Ti metal ceramic composite powder.
A kind of method of utilizing the salt bath synthesis method to prepare micro-nano metal ceramic composite powder that the present invention is designed, it is further characterized in that, the body preparation method is: after the composite salt of powder adding 20~80%, pack in the ball mill stainless steel cylinder of steel, ratio of grinding media to material is 25: 1, and ball grinder is evacuated to 0.133~1.333Pa (10
-3~10
-2Torr) and charge into argon gas, argon pressure is 0.9~1.2 * 10
5(0.9~1.2atm) scope, drum's speed of rotation are controlled at 200 rev/mins to Pa, and ball milling 4~10 hours is pressed into base under 3MPa pressure; The desalinating process process is: will react the composite salt that is loaded with ceramic powder after the cooling and put into the water of 5 times of salt weight and soaked 10~15 hours, and after composite salt 100% incorporates in the water, filter out ceramic powder; The control method of metal ceramic composite powder size is: when preparing the ceramic powder of 20nm, add the composite salt that accounts for reactant gross weight 80wt%, ball milling 10 hours is when preparing the ceramic powder of 50nm, add the composite salt that accounts for reactant gross weight 60wt%, ball milling 8 hours when preparing the ceramic powder of 100nm, adds the composite salt that accounts for reactant gross weight 40wt%, ball milling 6 hours, when preparing the ceramic powder of 200nm, add the composite salt that accounts for reactant gross weight 20wt%, ball milling 4 hours; The system of selection of 700 ℃~900 ℃ composite fused salt temperature is: 3Fe
3O
4The base substrate of+8Al powder preparation is put into 700 ℃ melting salt; Cr
2O
3The base substrate of+2Al powder preparation is put into 800 ℃ melting salt; 3TiO
2The base substrate of+4Al powder preparation is put into 900 ℃ melting salt.
Compared with prior art, major advantage of the present invention is: (1) technology is simple, and (2) cost is low.
Below in conjunction with specific examples of the present invention, further specify details of the present invention.
Embodiment 1:
Prepare main size distribution at the 4Al of 200nm
2O
3The micro-nano metal ceramic composite powder of+9Fe
Getting granularity by stoichiometry is 100 orders~200 purpose 3Fe
3O
4+ 8Al powder, Fe
3O
4Each 34.8 gram of powder and Al powder and 10.8 grams, 45.6g altogether prepares burden; Add 9.12 gram NaCl and KCl and respectively account for the complex salt of 50wt%, put into ball mill stainless steel cylinder of steel after the mixing, with cylinder of steel with seal with elastometic washer after, be evacuated to 1.333Pa (10
-2Torr), be filled with argon gas, pressure is 0.9 * 10
5Pa (0.9atm), ratio of grinding media to material is 25: 1, the control drum's speed of rotation is that 200 rev/mins of ball millings are after 4 hours, be pressed into the base substrate of φ 30mm under the axial compressive force with 3MPa in mould, base substrate is put into 700 ℃ the melting complex salt insulation 20 minutes that NaCl and KCl respectively account for 50wt%, will react and be loaded with 4Al after cooling off
2O
3The water that the complex salt of the micro-nano metal ceramic composite powder of+9Fe is put into 5 times of salt weight soaked 15 hours, after complex salt 100% incorporates in the water, filtered out 4Al
2O
3+ 9Fe washes post-drying, after measured 4Al repeatedly with deionized water
2O
3The micro-nano metal ceramic composite powder granularity of+9Fe is 200nm.
Embodiment 2:
Prepare main size distribution at the Al of 100nm
2O
3The micro-nano metal ceramic composite powder of+2Cr
Getting granularity by stoichiometry is 100 orders~200 purpose Cr
2O
3+ 2Al powder, Cr
2O
3Each 15.2 gram of powder and Al powder and 5.4 grams, 20.6g altogether prepares burden; Add 8.24 gram NaCl and KCl and respectively account for the complex salt of 50wt%, put into ball mill stainless steel cylinder of steel after the mixing, with cylinder of steel with seal with elastometic washer after, be evacuated to 0.133Pa (10
-3Torr), be filled with argon gas, pressure is 1.1 * 10
5Pa (1.1atm), ratio of grinding media to material is 25: 1, the control drum's speed of rotation is that 200 rev/mins of ball millings are after 6 hours, be pressed into the base substrate of φ 30mm under the axial compressive force with 3MPa in mould, base substrate is put into 800 ℃ the melting complex salt insulation 20 minutes that NaCl and KCl respectively account for 50wt%, will react and be loaded with Al after cooling off
2O
3The water that the complex salt of the micro-nano metal ceramic composite powder of+2Cr is put into 5 times of salt weight soaked 13 hours, after complex salt 100% incorporates in the water, filtered out Al
2O
3+ 2Cr washes post-drying, after measured Al repeatedly with deionized water
2O
3The micro-nano metal ceramic composite powder granularity of+2Cr is 100nm.
Embodiment 3:
Prepare main size distribution at the 2Al of 50nm
2O
3The micro-nano metal ceramic composite powder of+3Ti
Getting granularity by stoichiometry is 100 orders~200 purpose 3TiO
2+ 4Al powder, TiO
2Powder and Al powder are respectively 24.0 grams and 14.4 grams, and 38.4g altogether prepares burden; Add 23.04 gram NaCl and KCl and respectively account for the complex salt of 50wt%, put into ball mill stainless steel cylinder of steel after the mixing, with cylinder of steel with seal with elastometic washer after, be evacuated to 1.333Pa (10
-2Torr), be filled with argon gas, pressure is 1.2 * 10
5Pa (1.2atm), ratio of grinding media to material is 25: 1, the control drum's speed of rotation is that 200 rev/mins of ball millings are after 8 hours, be pressed into the base substrate of φ 30mm under the axial compressive force with 3MPa in mould, base substrate is put into 900 ℃ the melting complex salt insulation 20 minutes that NaCl and KCl respectively account for 50wt%, will react and be loaded with 2Al after cooling off
2O
3The water that the complex salt of the micro-nano metal ceramic composite powder of+3Ti is put into 5 times of salt weight soaked 10 hours, after complex salt 100% incorporates in the water, filtered out 2Al
2O
3+ 3Ti washes post-drying, after measured 2Al repeatedly with deionized water
2O
3The micro-nano metal ceramic composite powder granularity of+3Ti is 50nm.
Embodiment 4:
Prepare main size distribution at the 4Al of 20nm
2O
3The micro-nano metal ceramic composite powder of+9Fe
Getting granularity by stoichiometry is 100 orders~200 purpose 3Fe
3O
4+ 8Al powder, Fe
3O
4Each 34.8 gram of powder and Al powder and 10.8 grams, 45.6g altogether prepares burden; Add 36.48 gram NaCl and KCl and respectively account for the complex salt of 50wt%, put into ball mill stainless steel cylinder of steel after the mixing, with cylinder of steel with seal with elastometic washer after, be evacuated to 0.133Pa (10
-3Torr), be filled with argon gas, pressure is 1.0 * 10
5Pa (1.0atm), ratio of grinding media to material is 25: 1, the control drum's speed of rotation is that 200 rev/mins of ball millings are after 10 hours, be pressed into the base substrate of φ 30mm under the axial compressive force with 3MPa in mould, base substrate is put into 700 ℃ the melting complex salt insulation 20 minutes that NaCl and KCl respectively account for 50wt%, will react and be loaded with 4Al after cooling off
2O
3The water that the complex salt of the micro-nano metal ceramic composite powder of+9Fe is put into 5 times of salt weight soaked 12 hours, after complex salt 100% incorporates in the water, filtered out 4Al
2O
3+ 9Fe washes post-drying, after measured 4Al repeatedly with deionized water
2O
3The micro-nano metal ceramic composite powder granularity of+9Fe is 20nm.
Claims (5)
1, a kind of method of utilizing the salt bath synthetic method to prepare micro-nano metal ceramic composite powder comprises body preparation and desalinating process process, it is characterized in that: getting granularity by stoichiometry is 100 orders~200 purpose 3Fe
3O
4+ 8Al powder or Cr
2O
3+ 2Al powder or 3TiO
2+ 4Al powder, add and to account for the NaCl of powder gross weight 20~80wt% and complex salt that KCl respectively accounts for 50wt% is made base substrate, base substrate is put into the composite molten salt that 700 ℃~900 ℃ NaCl and KCl respectively account for 50wt%, be incubated 20 minutes, chemical reaction takes place in powder in the base substrate in fused salt, through desalinating process, prepare size at the 4Al of 20nm~200nm after the cooling
2O
3+ 9Fe or Al
2O
3+ 2Cr or 2Al
2O
3+ 3Ti metal ceramic composite powder.
2, a kind of method of utilizing the salt bath synthesis method to prepare micro-nano metal ceramic composite powder according to claim 1, it is characterized in that, the preparation method of base substrate is: after powder adds the composite salt of 20~80wt%, pack in the ball mill stainless steel cylinder of steel, ratio of grinding media to material is 25: 1, and ball grinder is evacuated to 0.133~1.333Pa (10
-3~10
-2Torr) and charge into argon gas, argon pressure is 0.9~1.2 * 10
5(0.9~1.2atm) scope, drum's speed of rotation are controlled at 200 rev/mins to Pa, and ball milling 4~10 hours is pressed into base under 3MPa pressure.
3, a kind of method of utilizing the salt bath synthesis method to prepare micro-nano metal ceramic composite powder according to claim 1, it is characterized in that, the desalinating process process is: will react the composite salt that is loaded with ceramic powder after the cooling and put into the water of 5 times of salt weight and soaked 10~15 hours, after composite salt 100% incorporates in the water, filter out ceramic powder.
4, a kind of method of utilizing the salt bath synthesis method to prepare micro-nano metal ceramic composite powder according to claim 1 and 2, it is characterized in that, the control method of metal ceramic composite powder size is: when preparing the ceramic powder of 20nm, add the composite salt that accounts for reactant gross weight 80wt%, ball milling 10 hours; When preparing the ceramic powder of 50nm, add the composite salt that accounts for reactant gross weight 60wt%, ball milling 8 hours; When preparing the ceramic powder of 100nm, add the composite salt that accounts for reactant gross weight 40wt%, ball milling 6 hours; When preparing the ceramic powder of 200nm, add the composite salt that accounts for reactant gross weight 20wt%, ball milling 4 hours.
5, a kind of method of utilizing the salt bath synthetic method to prepare micro-nano metal-ceramic composite powder according to claim 1 and 2 is characterized in that, the system of selection of 700 ℃~900 ℃ composite fused salt temperature is: 3Fe
3O
4The base substrate of+8Al preparation is put into 700 ℃ fuse salt; Cr
2O
3The base substrate of+2Al preparation is put into 800 ℃ fuse salt; 3TiO
2The base substrate of+4Al preparation is put into 900 ℃ fuse salt.
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CN1314625C (en) * | 2005-12-27 | 2007-05-09 | 武汉理工大学 | Method for synthesizing multi-element, inorganic compound ceramic uniformed powder |
CN100347128C (en) * | 2006-06-16 | 2007-11-07 | 北京工业大学 | Molten salt method for synthesizing micropowder body of potass bismuth titanate of piezoelectric ceramics without lead |
CN106735256B (en) * | 2016-12-05 | 2019-01-29 | 四川理工学院 | A kind of Ni nanoparticle-Zn powder and preparation method thereof |
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