CN1270090A - Planar grinder with abrasive belt and its control method - Google Patents
Planar grinder with abrasive belt and its control method Download PDFInfo
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- CN1270090A CN1270090A CN 00112881 CN00112881A CN1270090A CN 1270090 A CN1270090 A CN 1270090A CN 00112881 CN00112881 CN 00112881 CN 00112881 A CN00112881 A CN 00112881A CN 1270090 A CN1270090 A CN 1270090A
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- abrasive band
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Abstract
A planar grinder with abrasive belt for grinding and polishing plane is based on existing one and features that it has additional units, including up-down moving mechanism with supporter, feeding mechanism under the grinding plate regulation mechanism, small turntable mechanisms on working platform of feeding mechanism, floating mechanism on each turntable mechanism, and electric control mechanism. Its advantages are high productivity, precision and quality, precise regulation of finish allowance, low impact, vibration and noise, low cost and long service life of abrasive belt.
Description
The present invention relates to flat surface grinding or polishing with equipment and control method.Belong to the grinding or the polishing on the made article of metal material and nonmetallic materials or metal material or nonmetallic materials plane.
Existing abrasive belt surface grinder comprises around the driving wheel of abrasive band driving mechanism, abrasive band on the regulating wheel of the driven pulley of abrasive band follower and abrasive band strainer, the abrasive band strainer is contained on the bearing support, abrasive band follower and abrasive band driving mechanism are contained in the bearing support and arranged on left and right sides respectively, and make its driving wheel, the distribution triangular in shape of driven pulley and regulating wheel, the pressure nog plate guiding mechanism that contacts with the abrasive band is housed in the lower end of bearing support, bearing support is by the cantilever support of column, and cooperate with the column cantilever is movable, column is fixed on the lathe bed.This grinding machine can only grinding or polish a workpiece after, send into a workpiece processing again, non-cutting time is long, bistrique can not the whole adjustment amount of feeding, working (machining) efficiency is low, the plane precision of workpiece to be machined is low, the abrasive band is shorter service life, the cost height.
The objective of the invention is to provides a kind of abrasive belt surface grinder and control method thereof at above-mentioned the deficiencies in the prior art, makes this grinding machine have high working (machining) efficiency and machining accuracy, abrasive band long service life.
In order to realize the foregoing invention purpose, technical scheme of the present invention is on existing abrasive belt surface grinder the abrasive band strainer that makes on the bearing support to be housed, the abrasive band driving mechanism, the abrasive band follower, the travel mechanism that presses nog plate guiding mechanism and abrasive band to move downward or upward with respect to workpiece to be machined simultaneously, on the lathe bed below the pressure nog plate guiding mechanism, feed mechanism is housed, little turntable mechanism with its motion is housed on the workbench of feed mechanism, and make each vertical center line of little turntable mechanism and press nog plate vertical, arbitrary little turntable mechanism on the workbench with feed mechanism move to press nog plate near right position, by actuating unit drive should be little turntable mechanism around its vertical center line rotation, be distributed with in each little turntable mechanism 3-15 all with the parallel relocation mechanism of the little vertical center line of turntable mechanism, the electrical control mechanism that this grinding machine has been installed.
The control method of abrasive belt surface grinder:
Autocontrol method circulates according to the following steps and carries out:
1. the connection power supply is opened source of the gas;
2. regulate bleed pressure P, and make its P 〉=5MPa;
3. have or not the abrasive band on the judgement grinding machine,, on grinding machine, adorn the abrasive band when on the grinding machine during no abrasive band; When on the grinding machine abrasive band being arranged, the tensioning abrasive band;
4. select the control mode of grinding machine, when being control automatically, start automatic selector switch; Simultaneously abrasive band and each self-operating of little turntable mechanism, but the two also low cruise, lubricated and dust collection mechanism can move;
5. the operation of big turntable mechanism;
6. when the workpiece no show Working position in the arbitrary little turntable mechanism in the big turntable mechanism, big turntable mechanism continues operation, and when it arrived Working position, big turntable mechanism was out of service;
7. bistrique moves down, and when the Working position of bistrique no show workpiece, bistrique continues to move down, and when bistrique arrived the Working position of workpiece, abrasive band and each self-operating of little turntable mechanism carried out; Also but high-speed cruising is processed;
When the process time of setting not then, continue processing, but also High-speed machining after arriving the process time of setting, is shut down process finishing; When not shutting down, move to spacing position on the bistrique, mechanism's operation is seen in abrasive band and little commentaries on classics meanwhile, but the two also high-speed cruising, setting process time is 5 seconds to 5 minutes;
9. after bistrique put in place, big turntable mechanism moved;
Hand operated control method:
1. the connection power supply is opened source of the gas;
2. regulate bleed pressure P, and make its P 〉=5MPa;
3. have or not the abrasive band on the judgement grinding machine,, on grinding machine, adorn the abrasive band when on the grinding machine during no abrasive band, when on the grinding machine abrasive band being arranged, the tensioning abrasive band;
4. when for manual operation, lubricate with dust collection mechanism and can move behind the startup manual selection switch;
5. abrasive band and each self-operating of little turntable mechanism; But also low cruise;
6. the operation of big turntable mechanism;
7. when the workpiece no show Working position in the arbitrary little turntable mechanism in the big turntable mechanism, big turntable mechanism continues operation, and when it arrived Working position, bistrique moved down;
8. when the Working position of bistrique no show workpiece, bistrique continues to move down, and when bistrique arrived the Working position of workpiece, abrasive band and each self-operating of little turntable mechanism, but also high-speed cruising were processed;
9. ought not finish and add man-hour, continue workpiece is processed, add man-hour when finishing, move on the bistrique, manual operation finishes.The present invention has following technique effect:
The working (machining) efficiency height, non-cutting time is few.Because a plurality of symmetries or asymmetric little turntable mechanism are housed on the workbench of feed mechanism, in each little turntable mechanism a plurality of relocation mechanisms have been installed, place workpiece to be machined on the relocation mechanism of each little rotation mechanism.When arbitrary little turntable mechanism and on relocation mechanism move to feed mechanism when pressing near the nog plate, driving mechanism drive this little turntable mechanism and on relocation mechanism rotate together, when the feed mechanism stop motion, the abrasive band that runs up processes workpiece, after the completion of processing, the feed mechanism motion, the abrasive band rotating speed reduces.Treat to process after workpiece is sent into grinding or polishing position.Can shorten the feeding time between workpiece to be machined and the workpiece to be machined so widely, thereby improve working (machining) efficiency widely.
The plane precision of workpiece to be machined, machining accuracy and crudy height can accurately be adjusted allowance.With the workpiece of this device processing, its 0＜flatness≤0.05mm, 0＜depth of parallelism≤0.03mm, the workpiece size precision is ± 0.05mm; Solved the problem of accurate adjustment allowance.This technique effect is mainly by the whole amount of feeding of adjusting of bistrique, presses the relocation mechanism in nog plate guiding mechanism and the little turntable mechanism to embody.
For impact, vibration, the noise of moment that reduces the abrasive band when contacting with workpiece to be machined, low-speed running when having taked the abrasive band contact workpiece and runs up after workpiece contacts, and has prolonged the service life in abrasive band.
Simple to operate, the reliable operation of the utility model, cost is low.
Fig. 1 is the front view of mechanical part of the present invention,
Fig. 2 is the left view of mechanical part of the present invention,
Fig. 3 is the right view of mechanical part of the present invention,
Fig. 4 is the A-A cutaway view among Fig. 1,
Fig. 5 is the profile of little turntable mechanism in feed mechanism,
Fig. 6 is the relocation mechanism front view in the little turntable mechanism,
Fig. 7 is the relocation mechanism vertical view in the little turntable mechanism,
Fig. 8 is the B-B profile among Fig. 6,
Fig. 9 is the enlarged drawing of the partial sectional view of buffing pad,
Figure 10 is an abrasive band of the present invention motor M 1, the wiring diagram of big turntable mechanism motor M 2, little turntable mechanism's motor and power supply,
Figure 11 is first kind of electric control circuit figure of electrical control of the present invention mechanism,
Figure 12 is the abrasive band motor M 1 of band frequency converter of the present invention and little turntable mechanism motor M 3, the wiring diagram of big turntable mechanism motor M 2 and power supply
Figure 13 is second kind of electric control circuit figure of electrical control of the present invention mechanism.
Figure 14 is the wiring diagram of M1-M5 motor, transformer KB, control PLC able to programme and power supply,
Figure 15 is the circuit diagram of PLC input,
Figure 16 is the circuit diagram of PLC output,
Figure 17 is control method figure of the present invention.
In Fig. 1 to Fig. 9:
1---the big turret base of lathe bed 2---screw 3---
4---the big turntables of driven gear 5---nut 6---
7---base 8---Connection Block 9---workbench
10---bearing 11---driven pulley 12---screws
13---chute 14---cylinder block 15---cylinders
16---contiguous block 17---abrasive band 18---guide rails
19---supporting fork 20---regulating wheel 21---tension wheel shafts
22---tensioning cylinder 23---motor cabinet 24---screws
25---motor 26---belt 27---driving wheel seats
28---press nog plate 29---driving wheel 30---screw
31---big turntable driven wheel 32---worm gear reducer 33---deceleration blocks
34---the big turntable mandrels of sleeve 35---bearing 36---
37---motor cabinet 38---motor 39---bearings
40---spring housing 41---worm gear reducer 42---nuts
43---support plinth 44---handle 45---handle sets
46---Handle axis 47---initiative taper tooth 48---beat seats
49---beat mechanism 50---screw 51---bearing supports
52------supporting base 54---screw mandrels from mantle tooth 53
55---screw 56---driven pulley 57---belts
58---drive pulley 59---driving gear 60---motor cabinets
61---buffering push rod 62---drive pulley 63---driven pulleies
64---motor 65---key 66---rotating shafts
67---pad 68---screw 69---screws
70---end cap 71---key 72---screws
73---steel ball 74---sealing gasket 75---bearings
76---bearing 77---lining 78---packing rings
79---back-up ring 80---nut 81---spring bases
82---mandrel 83---dirt-proof boot 84---lock-screws
85---spring 86---spring 87---screws
88---screw 89---column 90---supporting bases
In Figure 10 to Figure 11:
T1 to T2---the time relay,
Wherein: T1---control the duration of runs of big turntable, T2---control part processing time,
SQ1, SQ2---limit switch,
---bistrique is upper, SQ2---big turntable machining position wherein: SQ1,
SB0 to SB10---button and switch,
Wherein: SB0---stop button suddenly, SB1---and be with stop button,
SB2---tape starting button, SB3---little turntable stop button,
SB4-little turntable start button, SB5---auto-start button,
SB6-automatic stop button, SB7---big turntable inching button,
SB8---abrasive band tensioning/tape swapping button, SB9---bistrique moves up and down switch,
SB10---manual selector switch,
F1, f2---magnetic valve,
Wherein: f1---abrasive band tensioning/tape swapping magnetic valve, f2---bistrique moves up and down magnetic valve;
ZK1 to ZK4---auxiliary reclay; KM1 to KM3---electromagnetism contact;
M1---M3, motor;
---the little turntable of abrasive band motor M 2---big turntable mechanism motor M 3---mechanism motor wherein: M1
In Figure 12, Figure 13
VF1, VF2---frequency converter, SQ0---the next limit switch of bistrique,
ZK0---auxiliary reclay,
All the other components and parts are identical with Figure 10, Figure 11.
In Figure 14:
PLC---Programmable Logic Controller, Japanese Omron Corp produces,
KB---transformer, M4---lubrication motor, M5---dust sucting motor,
In Figure 15:
SB10---automatic/hand is selected knob,
SB11---SR (when occurring reporting to the police) to ann reset, as the abrasive band broken belt.
SB5---auto-start button, SB6---stop button, SB7---big turntable inching button (manually time),
SB8---abrasive band tensioning/tape swapping switch is carried out in the time of manually,
SB9---bistrique moves up and down knob (manually time), SB12---abrasive band motor start switch,
SB13---lubricated, dust suction start button (manually time),
In Figure 16:
ZK5-ZK10---auxiliary reclay, KM4-KM5---electromagnetic contactor,
Wherein:
ZK5---control abrasive band frequency converter run signal, ZK7---control abrasive band high speed signal,
ZK6---control little turntable mechanism frequency converter run signal, ZK8---abrasive band low speed signal,
ZK9---little turntable high speed signal, ZK10---little turntable low speed signal,
KM4---control lubricating pump motor, KM5---control dust sucting motor,
F3---magnetic valve when bistrique moves down, makes to produce multiplication of voltage in the cylinder, and the impact when reducing bistrique and moving down reaches the buffering purpose.
Illustrated below in conjunction with accompanying drawing:
Positive and arranged on left and right sides at the cantilever of column [89] respectively has a upright guide rail [18], and the cross section of this guide rail can be T shape or trapezoidal, each guide rail have respectively and the movable chute [13] that cooperates of guide rail [18] on the right bearing support [51].
Make bistrique on the bearing support [51] move up or down mechanism with respect to workpiece to be machined and have two kinds: pneumatic reciprocating mechanism comprises cylinder [15], the upper end of this cylinder flexibly connects with the square contiguous block [16] that is fixed on the bearing support [51], the lower end of cylinder [15] is contained on the cylinder block [14], and cylinder block is fixed on the column [89].Manually reciprocating mechanism comprises the handle set [45] of carrying-handle axle [46], supporting base [53], handle set [45] is fixed on the side of column [89], supporting base [53] is fixed on the cylinder block [14], be positioned at outer Handle axis [46] end of column [89] and be fixed with handle [44], the other end of Handle axis [46] is fixed with initiative taper tooth [47], the lower end of screw mandrel [54] cooperates with nut [42] on being fixed with bearing support [51], the other end of screw mandrel [54] passes cylinder block [14] and upper branching holder [90] thereof, its end be fixed with initiative taper tooth [47] engagement from mantle tooth [52], by turning handle [44] bistrique is moved up or down.
Feed mechanism has big turntable feed mechanism and parallel-moving type feed mechanism.Big turntable feed mechanism comprises motor [64], the worm gear reducer [32] of fixedlying connected with motor [64], the deceleration block [33] of supporting worm gear reducer [32], be contained in the big turntable driven wheel [31] on this reduction box power transmission shaft, tooth engagement on this gear and the big turntable [6], annular boss on the bottom of big turntable [6] cooperates with cannelure activity on the big turret base [3], this cannelure can be circular ring slot, symmetrical through hole or the asymmetric through hole of adorning little turntable mechanism have been processed on the big turntable [6], this through hole can be circular hole, big turret base [3] is fixed on the platform of lathe bed [1], the centre bottom of big turntable [6] has been processed a hole under shed, this hole can be circle, sleeve [34] is housed in the hole, bearing [35] is housed in it, big turntable mandrel [36] end that has annular boss cooperates with bearing [35], and the taper hole activity that has on the boss of big turntable mandrel [36] end of tapering and turret base [3] greatly cooperates.The parallel-moving type feed mechanism comprises the toothed square platform in side, processed the round tube hole of adorning little turntable mechanism on the square platform, the bottom of square platform has straight rail to cooperate with the straight trough of plinth is movable, plinth is fixed on the lathe bed [1], driving gear engagement on the tooth on the square platform side and the power transmission shaft of worm gear reducer, motor is fixedlyed connected with worm gear reducer, drives square platform and moves around.Square platform is also realized moving around with pneumatic mode.
Each little turntable mechanism comprises workbench [9], its centre bottom has been processed the hole under shed, workbench [9] is fixed on the upper surface of Connection Block [8] by connector [68], processed the hole of 3-15 dress relocation mechanisms on the workbench [9], vertical center line along Connection Block [8] is processed a through hole, Connection Block [8] cooperates with the upper end of rotating shaft [66] by the key [71] in its hole, the bottom of Connection Block [8] have one with base [7] on the movable annular boss that cooperates of cannelure, pad [67] is equipped with in the bottom of cannelure, the side of Connection Block is processed with towards the oil through of pad [67], and steel ball [73] is housed on the hole.Base [7] is turned for T Xing rotation, vertical center line along base [7] has been processed the stairstepping through hole, the bearing [76] of supporting shaft [66] is housed in the following stomidium of base [7], stomidium under the base is passed in the lower end of rotating shaft [66], and lining [77] is housed in the rotating shaft [66], nut [5], gear [4], packing ring [78], back-up ring [79] and nut [80], in the shoulder hole of base [7] upper end the bearing [75] that contacts with the annular boss of rotating shaft [66] is housed, the hole on the end cap [70] is passed in the upper end of rotating shaft [66], by screw [72] end cap [70] is fixed in the shoulder hole of upper surface of base [7].The through hole of big turntable [6] is stretched out in the bottom of base [7], and fixedlying connected with big turntable [6] in its upper end, and seals with sealing gasket [74].When turning to big turntable [6], each little turntable mechanism presses the nog plate below, the little turntable of driving gear [59] drive mechanism on the driving worm gear reducer [41] is around himself axis rotation, and worm gear reducer [41] passes through belt pulley [56], [58], belt [57] by motor [38] drive work.Big turntable [6] stops operating, when workpiece be ground or polish finish after, big turntable rotates.
Each relocation mechanism comprises the spring base [81] on workbench [9] hole that is contained in little turntable mechanism, there is an annular boss to contact on the middle part outer surface of spring base [81] with the upper surface of workbench [9], along the through hole that a stairstepping is arranged on the vertical center line of spring base [81], lock-screw [84] is equipped with in the bottom of through hole, the lower end of T core axle [82] is positioned at shoulder hole, stretch out outside the hole its upper end, in the hole of the spring base [81] between the lower end of lock-screw [84] and T core axle [82] spring [85] is housed, dirt-proof boot [83] is equipped with on the top of spring base [81].Relocation mechanism can be symmetrically distributed in little turntable mechanism, but also distribution or asymmetrical distribution.As 8 relocation mechanisms that distribute on the workbench of little turntable mechanism, wherein 3 relocation mechanisms are contained on the first half of its workbench, and 5 relocation mechanisms are contained on the latter half of its workbench.
Buffing pad comprises the spring housing [40] that is contained on the leghole, the spring [86] in the spring housing of packing into [40], and an end of T shape buffering push rod [61] is positioned on the spring [86].And support by the horizontal through hole on the bearing [39], the other end of buffering push rod [61] contacts with the driving worm gear case [41] of little turntable mechanism, to guarantee gear [4] engagement of gear [59] and little turntable mechanism lower end on the worm gear case [41], spring housing [40] is fixedlyed connected with the left side of bearing [39], and bearing [39] is fixed on the upper surface of lathe bed [1].
Both can realize the automatic control of abrasive belt surface grinder also can realizing its manual control by electrical control of the present invention mechanism.Electrical control mechanism comprises control cabinet and packs the interior electric control circuit of this control cabinet into.
First kind of electric control circuit:
In Figure 11, power firestreak meets breaker NB-2, pressure protector P and scram button SB0, the limit switch SQ1 that bistrique is upper, the limit switch SQ2 of big turntable machining position, the normally opened contact of auxiliary reclay ZK1, abrasive band stop button SB1, little turntable stop button SB3, manual selector switch SB10 all is connected with scram button SB0, and hand switch SB10 moves up and down switch S B9 and is connected with big turntable inching button SB7, abrasive band tensioning/tape swapping switch S B8, bistrique; Limit switch SQ1 connects with auxiliary reclay ZK1; Limit switch SQ2 connects with auxiliary reclay ZK2; The normally opened contact of auxiliary reclay ZK1, ZK2, indicator lamp HL11 series connection; Abrasive band stop button SB1 is in parallel with the normally opened contact of abrasive band start button SB2 and electromagnetic contactor KM1, abrasive band start button SB2 connects with electromagnetic contactor KM1, thermal protector TH1, the normally opened contact series connection indicator lamp HL12 of electromagnetic contactor KM1, the live wire end of electromagnetic contactor KM1 is connected with the live wire end of indicator lamp HL12, the operation of control abrasive band; The normally opened contact of the little turntable stop button SB3 of mechanism little turntable start button SB4 of mechanism in parallel and electromagnetic contactor KM3, the little turntable start button SB4 of mechanism series electrical magnetic contactor KM3, thermal protector TH3; The normally opened contact of KM3 series connection indicator lamp HL13, the live wire end of the live wire termination KM3 of HL13 is controlled the operation of little turntable mechanism; Normally opened contact, the normally opened contact of electromagnetic contactor KM3, electromagnetic contactor KM2, the thermal protector TH2 of the big inching button SB7 of turntable mechanism series connection auxiliary reclay ZK1, the live wire end of the live wire termination indicator lamp HL15 of KM2 is controlled the operation of big turntable mechanism; Abrasive band tensioning/tape swapping switch S B8 series electrical magnet valve f1 makes the abrasive band tensioning or changes the abrasive band; Bistrique moves up and down normally-closed contact and the magnetic valve f2 of the middle relay ZK3 of switch S B9 series connection, and the control bistrique moves up and down.Automatic switch SB10 connects the normally opened contact of electromagnetic contactor KM1, KM3 successively, the normally opened contact of auxiliary reclay ZK3; The normally opened contact of auto-start button SB5, auxiliary reclay ZK1 is connected on the line between the normally opened contact of the normally opened contact of KM3 and ZK3, and the normally opened contact of auxiliary reclay ZK3 connects often the opening of normally closed interlock, time relay T1, the normally-closed contact of the normally opened contact of ZK3, time relay T2; The normally opened contact of auto-start button SB5 stop button SB6 automatically in parallel and auxiliary reclay ZK3, automatic stop button SB6 series connection auxiliary reclay ZK1, the normally opened contact of ZK2, auxiliary reclay ZK3, the normally open contact series connection indicator lamp HL14 of ZK3, the live wire end of the live wire termination indicator lamp HL14 of ZK3, normally opened contact, the indicator lamp HL15 of the normally open contact series connection auxiliary reclay ZK4 of auxiliary reclay ZK1; HL15 live wire termination KM2 live wire end; the normally-closed contact of the normally opened contact series connection KM2 of auxiliary reclay ZK3; meet magnetic valve f2 behind the normally-closed contact of auxiliary reclay ZK4; the normally-closed contact of time relay T2; the normally opened contact of T1; the normally-closed contact of the T1 time relay T1 that connects respectively; T2 and auxiliary reclay ZK4; auxiliary reclay ZK1; ZK2; indicator lamp HL11, thermal protector TH1, indicator lamp HL12; heat protection stove TH3; indicator lamp HL13, auxiliary reclay ZK3, indicator lamp HL14; thermal protector TH2; indicator lamp HL15, magnetic valve f1, f2; time relay T1, the equal connecting to neutral line of T2 and auxiliary reclay ZK4.
Second kind of electric control circuit, as Figure 12, Figure 13.
Different is removes protector and thermal protector in abrasive band motor among Figure 10, the motor power wiring of little turntable mechanism respectively for second kind of electric control circuit and first kind of electric control circuit, respectively connects frequency conversion VF1, VF2 respectively on its power supply wiring; On the basis of Figure 11 with bistrique the next limit switch SQ0 be connected on the scram button SB0 line and zero line of electric control circuit after auxiliary reclay ZK0 connects.
The third electric control circuit such as Figure 14 to Figure 16.
Figure 14 is protector, the electromagnetic contactor that connects lubrication motor and dust sucting motor and these motors on the power line of second kind of electric control circuit; On arbitrary power firestreak, meet protector FU4, pressure protector P and scram button SB0; on scram button SB0 end and zero line, meet two transformation KB; make the 220V alternating current become 24V, the 5V direct current meets Programmable Logic Controller PLC and indicator lamp HL0 again on scram button SB0 line and zero line.
Figure 15 is a control PLC inlet circuit able to programme.Comprise automatic/hand selector button SB10, SR SB11, auto-start button SB5, stop button SB6, abrasive band motor start switch SB12, big turntable inching button SB7 in the time of manually, little turntable start button SB4, lubricating in the time of manually, dust suction start button SB13, bistrique in the time of manually moves up and down button SB9, abrasive band tensioning/tape swapping switch S B8 in the time of manually, the upper Hall switch element of bistrique HK1, the next Hall switch element of bistrique HK2, big turntable position of rest Hall switch element HK3, broken belt detects Hall switch element HK4, the normally open contact SB10-2 of automatic/hand selector button SB10, the end of the normally-closed contact SB8-2 of abrasive band tensioning/tape swapping switch S B8 all connects the galvanic positive pole of 24V, SB10, SB11, SB5, SB6, SB12, SB7, SB4, SB13, SB9, SB8, the other end of Hall switch element HK1-HK4 is connected with the 0-13 end of the CPU21 module of Programmable Logic Controller PLC respectively successively, SB10-2 connects with indicator lamp HL9, SB8-2 with connect the galvanic negative pole of 24V after indicator lamp HL10 connects, HKL-HK4 all connects the galvanic negative pole of 24V.
Figure 16 is the circuit of output terminal of Programmable Logic Controller PLC: indicator lamp HL5 is with after the auxiliary reclay ZK5 of control abrasive band frequency converter run signal is in parallel, the 0th end of the OD222 module of one termination PLC, the operation of control abrasive band; It is in parallel after thermal protector TH2 connects with electromagnetic contactor KM2 with indicator lamp HL6, OD222 module first end of one termination PLC, control big turntable running, the auxiliary reclay ZK6 that controls little turntable mechanism frequency converter run signal is in parallel with indicator lamp HL7, the one end is pressed the 2nd end of the OD222 module of PLC, controls the operation of little turntable mechanism; Electromagnetic contactor KM4 is in parallel with indicator lamp HL8, the 3rd end of the OD222 module of one termination PLC, and control lubricating pump motor, HL5, ZK5, KM2, HL6, ZK6, HL7, KM4, HL8 all connect 220V AC power live wire; Electromagnetic contactor KM5, grinding wheel feed indicator lamp HL4, the bistrique of control dust sucting motor moves up and down magnetic valve f2, abrasive band tensioning/tape swapping magnetic valve f1, processing indicator lamp HL1, stops middle relay ZK7, the ZK8 of indicator lamp HL2, malfunction indicator lamp HL3, grinding wheel feed air pressure transfer valve f3, control abrasive band high, low speed signal, control the auxiliary reclay ZK9 of little turntable mechanism high, low speed signal, the end of ZK10 connects the 4-15 end of the OD222 module of PLC respectively, its COM termination zero line; Its other end all connects the 220V alternating current fire wire, the zero line of the COM termination 220V alternating current of the OD222 module of PLC; The 16th termination of the OD212 module of PLC+5V direct current, its COM termination 0V direct current, its 0-11 termination display.
The CQM1 system that Programmable Logic Controller adopts Japanese Omron Corp to produce.
At Figure 10, among Figure 11,
The equipment operation is divided into manual, automatic two kinds.
Manually: by the isolated operation to each action, realize the processing of part, grasped by the operator process time.
Automatically: by time relay T1, T2 controls the duration of runs of big turntable respectively and the time and the moving up and down of bistrique of part processing realizes that whole action is finished automatically.Automatically actuated condition: the abrasive band starts, and little turntable mechanism starts, and HL11 is bright for the original point indicator lamp, when three conditions satisfy, press SB6, ZK3 adhesive, automatically startup; ZK4 adhesive, KM2 adhesive, big turntable running; T1 picks up counting simultaneously, after the time arrives, and the normally opened contact closure of T1, normally-closed contact disconnects, the ZK4 dead electricity, the KM2 dead electricity, big turntable stops, and while f2 gets electric, and air valve is opened, bistrique moves down, the beginning processing parts, and T2 picks up counting simultaneously, after the time arrives, the T2 normally-closed contact disconnects, and T1 resets, and ZK4 gets electric, the f2 dead electricity, air valve is closed, and moves on the bistrique, after putting in place, and the SQ1 closure, ZK1 gets electric, and KM2 gets electric, big turntable running, so circulation.In the time of need stopping part processing, stop automatically by SB5.
At Figure 12, among Figure 13,
When bistrique moves to when the next, promptly during processing parts, the SQ0 closure, ZK0 gets electric, ZK0 normally opened contact closure, normally-closed contact disconnects, thereby makes frequency converter switch to the high speed signal operation by low speed signal; After moving on the bistrique and after machining, SQ0 disconnects, the ZK0 dead electricity, and the ZK0 normally opened contact disconnects, the normally-closed contact closure, frequency converter switches to the low speed signal operation again.
Claims (15)
1. abrasive belt surface grinder, comprise around the driving wheel of abrasive band driving mechanism, abrasive band on the regulating wheel of the driven pulley of abrasive band follower and abrasive band strainer, the abrasive band strainer is contained on the bearing support, and abrasive band follower and abrasive band driving mechanism are contained in the bearing support and arranged on left and right sides respectively; And make the distribution triangular in shape of its driving wheel, driven pulley and regulating wheel, and the pressure nog plate guiding mechanism that contacts with the abrasive band is housed in the lower end of bearing support, bearing support cooperates by the column cantilever support and with its activity, and column is fixed on the lathe bed; It is characterized in that on this grinding machine, being equipped with the abrasive band strainer that makes on the bearing support, the abrasive band driving mechanism, the abrasive band follower, the travel mechanism that presses nog plate guiding mechanism and abrasive band to move downward or upward with respect to workpiece to be machined simultaneously, on the lathe bed below the pressure nog plate guiding mechanism, feed mechanism is housed, little turntable mechanism with its motion is housed on the workbench of feed mechanism, and the vertical center line that makes each little turntable mechanism with press nog plate vertical, arbitrary little turntable mechanism on the workbench with feed mechanism move to press nog plate near right position, by actuating unit drive should be little turntable mechanism around its vertical center line rotation, be distributed with in each little turntable mechanism 3-15 all with the parallel relocation mechanism of the little vertical center line of turntable mechanism, the electrical control mechanism that this grinding machine has been installed.
2. abrasive belt surface grinder according to claim 1 is characterized in that pneumatic reciprocating mechanism comprises cylinder, and its upper end flexibly connects with the square contiguous block that is fixed on the bearing support, and its lower end is contained on the cylinder block, and cylinder block is fixed on the column.
3. abrasive belt surface grinder according to claim 1, it is characterized in that manual reciprocating mechanism comprises handle set, the supporting base of carrying-handle axle, handle set is fixed on the side of column, supporting base is fixed on the cylinder block, be positioned at the outer handle axle head of column and be fixed with handle, the other end of Handle axis is fixed with the initiative taper tooth, the lower end of screw mandrel cooperates with nut on being fixed on bearing support, the other end of screw mandrel passes cylinder block and upper branching holder thereof, its end be fixed with initiative taper tooth engagement from the mantle tooth.
4. abrasive belt surface grinder according to claim 1, it is characterized in that big turntable feed mechanism comprises motor, the worm gear reducer of fixedlying connected with motor, support the block that subtracts of worm gear reducer, be contained in the big turntable driven wheel on the reduction box power transmission shaft, tooth engagement on this gear and the big turntable, annular boss on the big turntable bottom cooperates with cannelure activity on the big turret base, symmetrical through hole or the asymmetric through hole of adorning little turntable mechanism have been processed on the big turntable, big turret base is fixed on the platform on the lathe bed, the centre bottom of big turntable has been processed a hole under shed, sleeve is housed in the hole, bearing is housed in it, and the big turntable core shaft end that has annular boss cooperates with bearing, the movable cooperation of taper hole on the big turntable mandrel that has a tapering and the big turret base boss.
5. abrasive belt surface grinder according to claim 1, it is characterized in that the parallel-moving type feed mechanism comprises the toothed square platform in side, processed the round tube hole of adorning little turntable mechanism on the square platform, the bottom of square platform has straight rail to cooperate with the straight trough of plinth is movable, plinth is fixed on the lathe bed, driving gear engagement on the tooth on the square platform side and the power transmission shaft of worm gear reducer, motor is fixedlyed connected with worm gear reducer.
6. abrasive belt surface grinder according to claim 1 is characterized in that each little turntable mechanism comprises workbench, and its centre bottom has been processed the hole under shed, has processed the hole of 3-15 dress relocation mechanism on the workbench; Workbench is fixedlyed connected with Connection Block, vertical center line along Connection Block is processed a through hole, Connection Block cooperates with the upper end of rotating shaft by the key in its hole, the bottom of Connection Block have one with base on the movable annular boss that cooperates of cannelure, pad is equipped with in the bottom of cannelure, and the side of Connection Block is processed with the oil through towards pad, and steel ball is housed on the hole, base is that T Xing rotation is turned, and has processed the stairstepping through hole along the vertical center line of base; The bearing of supporting shaft is housed in the following stomidium of base, stomidium under the base is passed in the lower end of rotating shaft, and lining, nut, gear, packing ring, back-up ring and nut are housed in the rotating shaft, in the shoulder hole of base upper end the bearing that contacts with the annular boss of rotating shaft is housed, the hole on the end cap is passed in the upper end of rotating shaft, by screw end cap is fixed in the ladder of upper surface of base, and the through hole of big turntable is stretched out in the bottom of base, fixedlying connected with big turntable in its upper end, and seals with sealing gasket.
7. abrasive belt surface grinder according to claim 1, it is characterized in that each relocation mechanism comprises the spring base on the workbench hole that is contained in little turntable mechanism, there is an annular boss to contact on the middle part outer surface of spring base with the upper surface of workbench, along the through hole that a stairstepping is arranged on the vertical center line of spring base, lock-screw is equipped with in the bottom of through hole, the lower end of T core axle is positioned at shoulder hole, stretch out outside the hole its upper end, in the hole of the spring base between the lower end of lock-screw and T core axle spring is housed, dirt-proof boot is equipped with on the top of spring base.
8. abrasive belt surface grinder according to claim 1, it is characterized in that buffing pad comprises the spring housing that is contained on the leghole, pack into spring in the spring housing, one end of T shape buffering push rod is positioned on the spring, and support by the horizontal through hole on the bearing, the other end of buffering push rod contacts with the driving worm gear case of little turntable mechanism, and spring housing is fixedlyed connected with the left surface of bearing, and bearing is fixed on the upper surface of lathe bed.
9. abrasive belt surface grinder according to claim 1, it is characterized in that its electric control circuit comprises that power firestreak meets breaker NB-2, pressure protector P, scram button SBO, the upper limit switch SQI of bistrique, the limit switch SQ2 of big turntable machining position, the normally opened contact of auxiliary reclay ZK1, the abrasive band stops button SB1, the stop button SB3 of little turntable, manual selector switch SB10 is connected with scram button SB0; Hand switch SB10 moves up and down switch S B9 and is connected with big turntable inching button SB7, abrasive band tensioning/tape swapping switch S B8, bistrique; Limit switch SQ1 connects with auxiliary reclay ZK1, limit switch SQ2 and auxiliary reclay ZK2 polyphone; The normally opened contact of auxiliary reclay ZK1, ZK2, indicator lamp HL11 series connection; Abrasive band stop button SB1 is in parallel with the normally opened contact of abrasive band start button SB2 and electromagnetic contactor KM1, the start button SB2 in abrasive band connects with electromagnetic contactor KM1, thermal protector TH1, the normally opened contact series connection indicator lamp HL12 of electromagnetic contactor KM1, the live wire end of electromagnetic contactor KM1 is connected with the live wire end of indicator lamp HL12, the operation of control abrasive band; The start button SB4 of the in parallel little turntable of the stop button SB3 of little turntable mechanism mechanism and the normally opened contact of electromagnetic contactor KM3, the little turntable start button SB4 of mechanism series electrical magnetic contactor KM3, thermal protector TH3, the normally opened contact series connection indicator lamp HL13 of KM3, the live wire end of HL13 is connected with the live wire end of KM3, controls the operation of little turntable mechanism; The normally opened contact of the big inching button SB7 of turntable mechanism series connection auxiliary reclay ZK1, the normally opened contact of electromagnetic contactor KM3, electromagnetic contactor KM2, thermal protector TH2; The live wire end of the live wire termination beacon lamp HL15 of KM2 is controlled the operation of big turntable mechanism, and abrasive band tensioning/tape swapping switch S B8 series electrical magnet valve f1 makes the abrasive band tensioning or changes the abrasive band; Normally-closed contact, magnetic valve f2 that bistrique moves up and down switch S B9 series connection auxiliary reclay ZK3 control moving up and down of bistrique.Automatic switch SB10 connects the normally opened contact of electromagnetic contactor KM1, KM3 successively, and the normally opened contact of auxiliary reclay ZK3, the normally open contact of auto-start button SB5, auxiliary reclay ZK1 are connected on the line between the normally opened contact of the normally opened contact of KM3 and ZK3; The normally opened contact of auxiliary reclay ZK3 connects the normally opened contact of ZK3, often the opening of the normally-closed contact of time relay T2, time relay T1, normally-closed contact; The normally opened contact of auto-start button SB5 stop button SB6 automatically in parallel and auxiliary reclay ZK3, the normally opened contact of automatic stop button SB6 series connection auxiliary reclay ZK1, ZK2, auxiliary reclay ZK3, the normally opened contact series connection indicator lamp HL14 of ZK3, the live wire termination indicator lamp HL14 live wire end of ZK3; Normally opened contact, the indicator lamp HL15 of the normally opened contact series connection auxiliary reclay ZK4 of auxiliary reclay ZK1, HL15 live wire termination KM2 live wire end; Meet magnetic valve f2 behind the normally-closed contact of the normally opened contact series electrical magnetic contactor KM2 of auxiliary reclay ZK3, the normally-closed contact of auxiliary reclay ZK4, the normally-closed contact of the normally-closed contact of time relay T2, the normally opened contact of T1, T1 connect respectively time relay T1, T2 and auxiliary reclay ZK4; Auxiliary reclay ZK1, ZK2, indicator lamp HL11; thermal protector TH1, indicator lamp HL12, heat are protected device TH3, indicator lamp HL13, auxiliary reclay ZK3, indicator lamp HL14; thermal protector TH2; indicator lamp HL15; magnetic valve f1, f2, the equal connecting to neutral line of time relay T1, T2 and auxiliary reclay ZK4.
10, abrasive belt surface grinder according to claim 1 is characterized in that respectively connecting frequency converter VF1, VF2 on the power supply wiring of abrasive band motor, little turntable mechanism motor; With the next limit switch SQ0 of bistrique be connected on the scram button SB0 line and zero line of electric control circuit after auxiliary reclay ZK0 connects.
11, plane according to claim 1 sand milling bed, it is characterized in that on power line, connecing lubricated electrode and dust sucting motor, on arbitrary power firestreak, meet protector FU4, pressure protector P and scram button SB0, on SB0 end and zero line, meet two transformer KB, make the 220V alternating current become 24V, 5V direct current, on scram button SB0 and zero line, meet Programmable Logic Controller PLC and indicator lamp HL0 again; Programmable Logic Controller PLC inlet circuit comprises manual selector button SB10, SR SB11, auto-start button SB5, stop button SB6, abrasive band motor start switch SB12, big turntable inching button SB7 in the time of manually, little turntable start button SB4, lubricating in the time of manually, dust suction start button SB13, bistrique in the time of manually moves up and down button SB9, abrasive band tensioning/tape swapping switch S B8 in the time of manually, the upper Hall switch element of bistrique HK1, the next Hall switch element of bistrique HK2, big turntable position of rest Hall switch element HK3, broken belt detects Hall switch element HK4, the normally open contact SB10-2 of automatic/hand selector button SB10, the end of the normally closed interlock SB8-2 of abrasive band tensioning/tape swapping switch S B8 all connects the galvanic positive pole of 24V, SB10, SB11, SB5, SB6, SB12, SB7, SB4, SB13, SB9, SB8, the other end of Hall switch element HK1-HK4 is connected with the 0-13 end of the CPU21 module of Programmable Logic Controller PLC respectively successively, SB10-2 connects with indicator lamp HL9, SB8-2 with connect the galvanic negative pole of 24V after indicator lamp HL10 connects, HK1-HK4 all connects the galvanic negative pole of 24V; After the circuit of output terminal of Programmable Logic Controller PLC comprises indicator lamp HL5 and auxiliary reclay ZK5 is in parallel, the 0th end of the OD222 module of one termination PLC; In parallel after thermal protector TH2 connects with electromagnetic contactor KM2 with indicator lamp HL6, OD222 module first end of one termination PLC; Middle relay ZK6 is in parallel with indicator lamp HL7, OD222 module second end of one termination PLC; Electromagnetic contactor KM4 is in parallel with indicator lamp HL8, OD222 module the 3rd end of one termination PLC; HL5, ZK5, KM2, HL6, ZK6, HL7, KM4, HL8 all connect 220V AC power live wire; Electromagnetic contactor KM5, indicator lamp HL4, magnetic valve f2, f1, indicator lamp HL1, HL2, HL3, air pressure transfer valve f3, the end of auxiliary reclay ZK7-ZK10 connects the 4-15 end of the OD222 module of PLC respectively, its COM termination zero line, its other end all connects the live wire of 220V alternating current, the 16th termination of the OD212 module of PLC+5V direct current, its COM termination 0V direct current, its 0-11 termination display.
12. the control method of an abrasive belt surface grinder, the autocontrol method that it is characterized in that this grinding machine circulates according to the following steps and carries out:
(1), connect power supply, open source of the gas;
(2), regulate bleed pressure P, and make its P 〉=5MPa;
(3), judge on the grinding machine and have or not the abrasive band, when on the grinding machine during no abrasive band, on grinding machine, adorn the abrasive band; When on the grinding machine abrasive band being arranged, the tensioning abrasive band;
(4), select the control mode of grinding machine, when be control automatically, the startup automatic selector switch; Simultaneously abrasive band and each self-operating of little turntable mechanism;
(5), big turntable mechanism operation;
(6), when the workpiece no show Working position in the arbitrary little turntable mechanism in the big turntable mechanism, big turntable mechanism continues operation, when it arrived Working position, big turntable mechanism was out of service;
(7), bistrique moves down, when the Working position of bistrique no show workpiece, bistrique continues to move down, when bistrique arrived the Working position of workpiece, abrasive band and each self-operating of little turntable mechanism were processed;
(8), when the process time of setting not then, continue processing, after arriving the process time of setting, shut down, process finishing when not shutting down, moves to spacing position on the bistrique, meanwhile, the abrasive band is moved with little turntable mechanism;
(9), after bistrique puts in place, the operation of big turntable mechanism.
13. the control method of abrasive belt surface grinder according to claim 12, when it is characterized in that starting automatic selector switch, lubricated and dust collection mechanism operation; When unprocessed workpiece, abrasive band and little turntable mechanism low cruise, when processing work, abrasive band and little turntable mechanism high-speed cruising.
14. the control method of an abrasive belt surface grinder is characterized in that the hand operated control method of this grinding machine carries out according to the following steps:
(1), connect power supply, open source of the gas;
(2), regulate bleed pressure P, and make its P 〉=5MPa;
(3), judge on the grinding machine and have or not the abrasive band, when grinding machine does not have the abrasive band, on grinding machine, adorn the abrasive band, when on the grinding machine abrasive band being arranged, the tensioning abrasive band;
(4), when being manually control, start manual selection switch;
(5), abrasive band and each self-operating of little turntable mechanism;
(6), big turntable mechanism operation;
(7), when the workpiece no show Working position in the arbitrary little turntable mechanism in the big turntable mechanism, big turntable mechanism continues operation, when its during to Working position, bistrique moves down;
(8), when the Working position of bistrique no show workpiece, bistrique continues to move down, when bistrique arrived the Working position of workpiece, abrasive band and each self-operating of little turntable mechanism were processed;
(9), do not add man-hour, continue workpiece is processed, add man-hour when finishing, move on the bistrique, manual operation finishes when finishing.
15. the control method of abrasive belt surface grinder according to claim 14, after it is characterized in that starting hand switch, lubricated and dust collection mechanism operation; When unprocessed workpiece, abrasive band and little turntable mechanism low cruise, when processing work, abrasive band and little turntable mechanism high-speed cruising.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00112881A CN1122590C (en) | 2000-04-24 | 2000-04-24 | Planar grinder with abrasive belt and its control method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN00112881A CN1122590C (en) | 2000-04-24 | 2000-04-24 | Planar grinder with abrasive belt and its control method |
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| Publication Number | Publication Date |
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| CN1270090A true CN1270090A (en) | 2000-10-18 |
| CN1122590C CN1122590C (en) | 2003-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN00112881A Expired - Fee Related CN1122590C (en) | 2000-04-24 | 2000-04-24 | Planar grinder with abrasive belt and its control method |
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| CN (1) | CN1122590C (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100528478C (en) * | 2006-10-27 | 2009-08-19 | 上海轮胎橡胶（集团）股份有限公司轮胎研究所 | Tyre cross-section grinding and polishing machine |
| CN104117890A (en) * | 2014-07-25 | 2014-10-29 | 韩世宇 | Belt type grinding machine |
| CN105215817A (en) * | 2015-11-06 | 2016-01-06 | 吉林大学 | Complex leaf many contact wheels abrasive belt grinding machine |
| CN105382661A (en) * | 2015-11-30 | 2016-03-09 | 湖州优创科技有限公司 | Belt sander for floor machining |
| CN109129130A (en) * | 2018-11-16 | 2019-01-04 | 抚州申铃汽车配件有限责任公司 | A kind of sanding device and its process for sanding of axle-shaft oil seal axle journal |
| CN110640590A (en) * | 2018-06-26 | 2020-01-03 | C.&E.泛音有限公司 | Transmission head and hand-held power tool |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101602184B (en) * | 2008-06-10 | 2011-01-26 | 中国国际海运集装箱(集团)股份有限公司 | Method and device for removing rust on sheet metal |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3888050A (en) * | 1974-02-19 | 1975-06-10 | Timesavers Inc | Method of and apparatus for rapidly and simultaneously abrading metal workpieces in preselected plural numbers |
| US5957764A (en) * | 1997-11-05 | 1999-09-28 | Aplex, Inc. | Modular wafer polishing apparatus and method |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100528478C (en) * | 2006-10-27 | 2009-08-19 | 上海轮胎橡胶（集团）股份有限公司轮胎研究所 | Tyre cross-section grinding and polishing machine |
| CN104117890A (en) * | 2014-07-25 | 2014-10-29 | 韩世宇 | Belt type grinding machine |
| CN105215817A (en) * | 2015-11-06 | 2016-01-06 | 吉林大学 | Complex leaf many contact wheels abrasive belt grinding machine |
| CN105215817B (en) * | 2015-11-06 | 2017-04-26 | 吉林大学 | Multi-contact wheel abrasive belt grinding machine for complex blades |
| CN105382661A (en) * | 2015-11-30 | 2016-03-09 | 湖州优创科技有限公司 | Belt sander for floor machining |
| CN110640590A (en) * | 2018-06-26 | 2020-01-03 | C.&E.泛音有限公司 | Transmission head and hand-held power tool |
| CN110640590B (en) * | 2018-06-26 | 2021-06-08 | C.&E.泛音有限公司 | Transmission head and hand-held power tool |
| CN109129130A (en) * | 2018-11-16 | 2019-01-04 | 抚州申铃汽车配件有限责任公司 | A kind of sanding device and its process for sanding of axle-shaft oil seal axle journal |
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| CN1122590C (en) | 2003-10-01 |
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Granted publication date: 20031001 Termination date: 20120424 |