Background technology
Linear saturated polyester such as PET, PBT etc. are because its excellent performance and cheap cost value have been widely used in synthon and film article industry.Yet the polyester of non-modified is because some defectives of its intrinsic as toughness deficiency, the back poor dimensional stability etc. of being heated, can't be expanded its application space on moulding type spare all the time.In order to have made full use of these good characteristics of material in polyester resin, satisfy its application requiring in all fields, people have done a large amount of work.By the various auxiliary agents of interpolation in vibrin, thereby reach the required desirable purpose of people.For example, by adding glass fibre intensity, dimensional stability and the hardness of system are greatly improved.Yet, the only just importing of glass fibre, its effect still is very limited.And, because the adding of glass fibre bringing the above-mentioned advantage of material simultaneously, has also caused other disadvantageous places to material.As when using the glass-fiber-reinforced polyester material to carry out moulding, just very high die temperature must be used, 130 ℃~140 ℃ temperature range must be reached usually, good with the demolding performace that guarantees goods, product smooth surface, glossy can not produce coarse mottled figure.And to reach such temperature of above-mentioned requirements, almost be unpractical in moulding type spare industry.Because most of mould realizes by the mode to the heating of water that normally the temperature range that can reach has only 70 ℃~110 ℃.It is to realize that by the mode that heats thermal oil they can reach higher temperature that a spot of mould is also arranged certainly.Yet such equipment uses very inconvenience, and because the temperature of required heating is too high, often causes the temperature distributing disproportionation of mould even.
Foreign patent USP 3435093, USP 3516957 and USP 3639527 have proposed to use the multipolymer of a kind of α/β-unsaturated olefin and α/beta-unsaturated carboxylic acid, multipolymer as ethylene/methacrylic acid, and this is thereby that a kind of wherein all carboxylic acid functionals all are neutralized the multipolymer that forms an alkali metal salt, as crystallization nucleating agent.This crystallization nucleating agent has crystallization nucleation effect preferably to polyester, and the mould temperature can be reduced to about 90 ℃ when using its moulding of polyester of this crystallization nucleating agent.But polyester has also produced a disadvantage simultaneously after having used this nucleator, the melting index that is system significantly reduces, the moulding of system is mobile to be worsened, thereby makes the moulding process of system be subjected to destruction, and this moulding for thick product goods is particularly unfavorable.
USP 3368995 has at length introduced the crystallization nucleating agent of a series of vibrin.They comprise graphite, carbon black, second cycle metallic element oxide compound, vitriol such as calcium sulfate, barium sulfate, phosphoric acid salt such as calcium phosphate, silicate such as Calucium Silicate powder, Magnesium Silicate q-agent, oxalate such as caoxalate, hard acid ester salt such as magnesium stearate, benzoate such as Sodium Benzoate, salicylate is as zinc salicylate and talcum powder etc.
USP 4336343 has introduced a kind of method of using Citrate trianion as nucleator.5405921 of USP have introduced and have used the metal-salt of polyester to cook nucleator.The nucleator system that proposes among the USP 4448913 is Sodium Benzoate and polyolefinic mixture.
Just found to form between polymkeric substance and the mineral compound complex compound of certain form as far back as the nineteen fifty-one people.This is T.M.Dorscher, and et al. is formed a kind of like this material between polyoxyethylene that proposes among the J.Colloid.Sci.1951 6,223 and calcium chloride.Afterwards, in the past few decades between, it is found that various similar polymer-metal salt complex material.These complex compounds comprise formed this class material between perchlorate, ammonium thiocyanate and the zinc chloride etc. of oxide compound, lithium metal of polyethers and basic metal, transition metal.They are at Lee et al, Polymer19, and 234,1978 and R.Iwamoto et al., J.Polym.Sci.A-2,6,1509,1968 grades have detailed description.The complex structure of these polymkeric substance-salt obtains by distillation from the solution of polymkeric substance-salt usually, perhaps also can obtain by the banburying between salt and the polymer melt.It is reported that the material of this structure can improve the soltion viscosity of polymkeric substance, the second-order transition temperature of polymkeric substance, the solubleness of polymkeric substance and melt temperature.
Summary of the invention
The purpose of this invention is to provide a kind of can injection molding under low mould temperature, the preparation method of height is heat-resisting, technology is easy chemical nucleation glass-fiber-reinforced polyester matrix material.
For realizing above purpose, technical scheme of the present invention provides a kind of matrix material of chemical nucleation glass-fiber-reinforced polyester, and its characteristics are that it is mixed with by following materials of weight proportions: (%)
Polyester 45-80
Sodium-chlor 0.5-5
Polyoxyethylene 0.5-10
Toughness reinforcing, chainextender 1.5-20
Oxidation inhibitor 0.1-1
Glass fibre 10-37
Described polyester is a relative density 1.35~1.38,255~260 ℃ of fusing points, the polyethylene terephthalate of melt viscosity 0.3~1.0 or polybutylene terephthalate; Described polyoxyethylene molecular weight is 2000~3000000; Described toughness reinforcing, chainextender is a kind of ethylene copolymer that contains epoxy-functional, is the graft copolymer of the glyceryl ester of ethylene-propylene rubber(EPR) and methacrylic; Described oxidation inhibitor is four [β-(3,5-di-tert-butyl-4-hydroxy phenyl) propionic acid] pentaerythritol ester, or three (2,4 one di-tert-butylphenol) phosphorous acid ester; Described glass fiber diameter is the 6-17 micron.
A kind of preparation method of matrix material of chemical nucleation glass-fiber-reinforced polyester, its characteristics be, by polymkeric substance and the formed complex compound of the inorganic metal salt method as the glass-fiber-reinforced polyester crystallization nucleating agent, its method is as follows:
(1) takes by weighing raw material by weight ratio;
(2) glass fibre is handled through silane coupling agent KH550, diameter is the 6-17 micron; Silane coupling agent KH550 chemical name is a γ-An Bingjisanyiyangjiguiwan;
(3) polyester, sodium-chlor, polyoxyethylene, toughness reinforcing, chainextender, oxidation inhibitor are done in super mixer and mixed 3-5 minute;
(4) raw materials mixed is placed dual-screw-stem machine with the glass fibre blending, through melt extruding granulation, its technology is: dual-screw-stem machine 230~260 ℃ of one district's temperature from the spout to the die head, 230~265 ℃ of two district's temperature, 230~265 ℃ of three district's temperature, 230~265 ℃ of four district's temperature; The residence time is 1-2 minute, and pressure is 12-18Mpa.
The present invention adopts polymkeric substance and the formed complex compound of the inorganic metal salt method as the glass-fiber-reinforced polyester crystallization nucleating agent, and this crystallization nucleating agent can effectively improve the crystallization rate of polyester, required die temperature when reducing this system material moulding.
For glass-fiber-reinforced polyester, desirable and necessary shaping mould temperature should be in a lower temperature range, as 70 ℃~100 ℃.If under this temperature condition, every physicals of molded article such as high strength, high-modulus, HI high impact, good apparent mass and demolding performace are guaranteed that all the application of glass-fiber-reinforced polyester system will be opened up extensively greatly so.In order to reach such purpose, must make that then the polyester in the glass-fiber-reinforced polyester system begins crystallization when a high as far as possible temperature, the indefiniteness part in the polyester still can crystallization an alap temperature simultaneously.
The present invention finds, by with sodium-chlor and these two kinds of materials of polyoxyethylene and the blend of glass-fiber-reinforced polyester system, melt extrude, the nucleator of the sodium-chlor-polyoxyethylene that forms in extrusion is a metal salt complex, the crystallization rate of resin matrix in the effectively promotion system, thereby required die temperature when reducing forming materials effectively.
Advantage of the present invention is:
1, the present invention has used a kind of crystallization promoter in the matrix material of glass-fiber-reinforced polyester, and the shaping mould temperature of obtained matrix material requires significantly to reduce, and can carry out moulding for 70~100 ℃ in common mold temperature interval.Embodiment
2, all auxiliary agents of the present invention as components such as sodium-chlor, polyoxyethylene, toughness reinforcing, chainextender and oxidation inhibitor, are cheap commercially available prod, have reduced production cost of products.
3, the preparation technology of the matrix material of the glass-fiber-reinforced polyester of the present invention's proposition is simple, cost is low.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail:
In the embodiment composite-material formula, polyester is polyethylene terephthalate (PET), and the oxidic polyethylene molecular weight is 2000~3000000, and toughness reinforcing, chainextender is a kind of ethylene copolymer that contains epoxy-functional, for Dupont company produces, trade names are the multipolymer of Elvaloy PTW; Glass fiber diameter is the 6-17 micron, and wherein silane coupling agent KH550 chemical name is a γ-An Bingjisanyiyangjiguiwan; The oxidation inhibitor chemical name is four [β-(3,5-di-tert-butyl-4-hydroxy phenyl) propionic acid] pentaerythritol ester, produces as Ciba company, and trade names are Irganox 1010.
Embodiment 1
With the polyethylene terephthalate weight ratio be 66.4%, sodium-chlor 0.5%, polyoxyethylene 0.5%, PTW 2.5% and 10100.1% does under room temperature state in super mixer and mixed 4 minutes, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 2
With the polyethylene terephthalate weight ratio be 65.9%, sodium-chlor 0.5%, polyoxyethylene 1%, PTW2.5% and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 3
With the polyethylene terephthalate weight ratio be 65.4%, sodium-chlor 0.5%, polyoxyethylene 1.5%, PTW 2.5% and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 4
With the polyethylene terephthalate weight ratio be 64.9%, sodium-chlor 0.5%, polyoxyethylene 2%, PTW2.5% and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 5
With the polyethylene terephthalate weight ratio be 64.4%, sodium-chlor 0.5%, polyoxyethylene 2.5%, PTW 2.5% and 10100.1% does under room temperature state in super mixer and mixed 4 minutes, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 6
With the polyethylene terephthalate weight ratio be 63.4%, sodium-chlor 1%, polyoxyethylene 3%, PTW2.5% and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Embodiment 7
With the polyethylene terephthalate weight ratio be 59.4%, sodium-chlor 2%, polyoxyethylene 6%, PTW2.5% and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Comparative Examples 1
With the polyethylene terephthalate weight ratio be 66.4%, sodium-chlor 1%, PTW2.5 and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Comparative Examples 2
With the polyethylene terephthalate weight ratio be 64.4%, polyoxyethylene 3%, PTW2.5 and 1010,0.1% did under room temperature state mixed 4 minutes in super mixer, afterwards, glass fibre 30% blending of handling through coupling agent KH550 with the surface at twin screw extruder again, through melt extruding, matrix material is made in granulation.Wherein, screw rod each heating region temperature setting from the spout to the die head is respectively: 245 ℃ in a district, 255 ℃ in two districts, 255 ℃ in three districts, 255 ℃ in four districts; The residence time is 1.5 minutes, and pressure is 16Mpa.
Performance evaluation mode and implementation standard:
With the particulate material of finishing granulation as stated above in 120~140 ℃ convection oven dry 4~8 hours in advance, and then the particulate material that drying is good carried out the injection molding sample preparation on injection moulding machine.The injection mold temperature control is about 80 ℃.
The tensile property test is undertaken by ISO 527-2, and specimen size is 150*10*4mm, and draw speed is 50mm/min; The bending property test is undertaken by ISO 178, and specimen size is 80*10*4mm, and rate of bending is 2mm/min, and span is 64mm; Simple beam impact strength is undertaken by ISO 179, and specimen size is 55*6*4mm, and notch depth is 1/3rd of a sample thickness; Heat-drawn wire is undertaken by ISO 75, and specimen size is 127*12.7*3.2mm, and load is 1.82MPa.
Comprehensive mechanical performance is by the tensile strength of test gained, and the numerical value of elongation at break, modulus in flexure and shock strength is passed judgment on; The crystallization nucleation performance of material is passed judgment on by the size of the heat-drawn wire of test gained.
The prescription of embodiment 1-7 and Comparative Examples 1~2 and Mechanics Performance Testing the results are shown in Table 1 and table 2:
The prescription of table 1 embodiment 1-7 and material property table
Form | Embodiment 1 | Embodiment 2 | Embodiment 3 | Embodiment 4 | Embodiment 5 | Embodiment 6 | Embodiment 7 |
PET(%) | 66.4 | 65.9 | 65.4 | 64.9 | 64.4 | 63.9 | 59.9 |
Sodium-chlor (%) | 0.5 | 0.5 | 0.5 | 0.5 | 0.5 | 1 | 2 |
Polyoxyethylene (%) | 0.5 | 1 | 1.5 | 2 | 2.5 | 3 | 6 |
PTW(%) | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 | 2.5 |
1010(%) | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 | 0.1 |
Glass fibre (%) | 30 | 30 | 30 | 30 | 30 | 30 | 30 |
Heat-drawn wire (℃) (1.82MPa) | 156 | 183 | 195 | 185 | 168 | 219 | 192 |
Unnotched impact strength (kJ/m
2)
| 20 | 23 | 28 | 27 | 29 | 35 | 37 |
Tensile strength (MPa) | 160 | 165 | 172 | 168 | 162 | 173 | 155 |
Elongation at break (%) | 2.8 | 3.1 | 3.3 | 3.2 | 3.6 | 3.3 | 4.5 |
Modulus in flexure (MPa) | 11000 | 11200 | 11600 | 11500 | 10500 | 12100 | 9900 |
The prescription of table 2 Comparative Examples 1-2 and material property table
Form | Comparative Examples 1 | Comparative Examples 2 |
PET(%) | 66.4 | 64.4 |
Sodium-chlor (%) | 1 | - |
Polyoxyethylene (%) | - | 3 |
PTW(%) | 2.5 | 2.5 |
1010(%) | 0.1 | 0.1 |
Glass fibre (%) | 30 | 30 |
Heat-drawn wire (℃) (1.82MPa) | 78 | 82 |
Shock strength (non-notch kJ/m
2)
| 23 | 26 |
Tensile strength (MPa) | 145 | 157 |
Elongation at break (%) | 3.4 | 4.1 |
Modulus in flexure (MPa) | 11200 | 10500 |
By table 1 embodiment 1~7 and and every performance analysis of table 2 Comparative Examples 1~2 as can be known, in the matrix material of glass-fiber-reinforced polyester, added after sodium-chlor and the polyoxyethylene, their acting in conjunction has been played tangible crystallization nucleation effect to the vibrin in the system, and independent sodium-chlor or polyoxyethylene can not play such effect to the vibrin in the system.And every performance data from table 1 embodiment 1~7, the proportioning of addition has an ideal trim point between sodium-chlor and the polyoxyethylene, both the proportioning of sodium-chlor and polyoxyethylene addition about 1: 3 in, they are ideal to this crystallization nucleation effect of vibrin in the system, surpass this ratio or be lower than this ratio, all can't reach best effect.In addition, the total addition level of sodium-chlor and polyoxyethylene is also very big to the influence of this crystallization nucleation effect.From every performance data of table 1 embodiment 1~7 as can be seen, after the total amount that the total addition level of sodium-chlor and polyoxyethylene is pressed 1 part of the polyester mass percent and 3 parts is added, this best results has reached about 220 ℃ of heat-drawn wires that are generally the practicality of 70~100 ℃ of condition compacted unders of pattern temperature glass-fiber-reinforced polyester when the shaping mould temperature is 80 ℃.