CN1259342C - Superhigh viscosity carboxymethyl sodium starch and its preparation - Google Patents
Superhigh viscosity carboxymethyl sodium starch and its preparation Download PDFInfo
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- CN1259342C CN1259342C CN 02133226 CN02133226A CN1259342C CN 1259342 C CN1259342 C CN 1259342C CN 02133226 CN02133226 CN 02133226 CN 02133226 A CN02133226 A CN 02133226A CN 1259342 C CN1259342 C CN 1259342C
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Abstract
The present invention relates to superhigh viscosity carboxymethyl sodium starch and a preparation method thereof. A product of the present invention is mainly composed of starch, ethanol, chloroacetic acid, sodium hydroxide and a crosslinking agent. The preparation method of the present invention comprises the technological steps of preparation, alkalization, crosslinking, etherification, neutralization, wash, eluant, distillation, drying, pulverization, packaging, etc. Compared with the prior art, the present invention has the advantages that the viscosity of a product obtained after compound denaturation far exceeds that of other products in a market, the quality is more stable, and viscosity is kept for 3 months when concentration is 2%. The superhigh viscosity carboxymethyl sodium starch can replace CMC, and accordingly, a large quantity of refined cotton can be saved. The superhigh viscosity carboxymethyl sodium starch can replace sodium alginate, and price is 20% to 30% lower than that of the sodium alginate. The superhigh viscosity carboxymethyl sodium starch of the product of the present invention has high viscosity, strong adhesive force and good emulsifying property and permeability and can be widely applied to the fields of welding rods, food, daily chemical industry, petroleum, textile, printing, dyeing, medicine, adhesive, etc.
Description
Technical field: the present invention relates to a kind of high viscosity carboxymethyl starch sodium and preparation method thereof, this high viscosity carboxymethyl starch sodium (SV-CMS) can be widely used in fields such as welding electrode, food, daily use chemicals, oil, weaving, printing and dyeing, medicine, tackiness agent.
Background technology: after the China joined WTO, environmental protection has been proposed new requirement, environmental issue becomes the focus that people pay close attention to, and the auxiliary material of some discontented toe ring guaranteed requests must be improved.Therefore, the process modification of modified starch application industries such as papermaking, weaving, food certainly will be to its auxiliary material industry---and modified starch proposes new requirement, and modified starch must be upgraded thereupon.Meanwhile, domestic CMS in the market mainly is a low viscosity product, and its 2% solution viscosity value is usually below 800cp, and substitution value is dissolved in cold water hardly at the product below 0.1.Because its viscosity is low excessively, cause emulsifying property, thickening property relatively poor; After adding in the food, mouthfeel is poor, and is not strong to thermal adaptability, can't keep its original function in cryogenic quick-freezing, high temperature bakery.In dyeing, just low to the avidity of water because its viscosity is low, armful water-based is poor, can't use; Also bad with other water-soluble glue class and resin intermiscibility in addition, be difficult to mix and use.
Show that according to the national statistics data China's starch yield was about 8,000,000 tons in 2000, wherein W-Gum accounts for the overwhelming majority.China maize culture region is wide, and cultivated area is very big, and ultimate production occupies the second place of the world.In recent years because being surging forward of starch industry, the W-Gum increase of production is very fast, the passive situation that supply exceed demand has appearred, the deep processing of W-Gum has become problem demanding prompt solution, is that raw material development high viscosity carboxymethyl starch sodium (SV-CMS) is exactly a practicable approach with the W-Gum.Make full use of the corn resources advantage of China, carry out the research and development of SV-CMS, have certain realistic meaning promoting China's corn deep processing industrial expansion and promoting agricultural industrialization process.
Summary of the invention: the objective of the invention is to provide a kind of have higher viscosity, stronger clinging power and emulsifying property, infiltrative high viscosity carboxymethyl starch sodium preferably.
Another object of the present invention is the preparation method that a kind of high viscosity carboxymethyl starch sodium will be provided.
The object of the present invention is achieved like this:
The present invention adopts organic solvent complex denaturation operational path, different with traditional single modified production process, promptly adopt the reaction medium of organic solvent (as methyl alcohol, ethanol etc.) as material, utilize complex denaturation technology, make several different reaction of degeneration simultaneously or carry out in succession, generate required product at last.
The raw material of this high viscosity carboxymethyl starch sodium consists of:
Starch, consumption are 100 parts (by weight)
Liquid caustic soda is with caustic soda 20~30 portions of etherifying agents of NaOH solution of 40% that are made into soluble in water, is 40~55 parts of ethanol, 30~40 parts of Mono Chloro Acetic Acids and 10~20 parts of solution that liquid caustic soda is formulated;
Ethanol, consumption are 150~200 parts (weight)
Linking agent, consumption are 0.2~1 part (weight)
The structural formula of SV-CMS is:
Described linking agent can be a Trisodium trimetaphosphate, a kind of in epoxy chloropropane and the phosphorus oxychloride.
The preparation method of high viscosity carboxymethyl starch sodium of the present invention comprises following processing step: preparation, alkalization, crosslinked, etherificate, neutralization, wash, take off liquid, distillation, drying, pulverizing, packing.
Described process for preparation comprises the process for preparation of liquid caustic soda process for preparation and etherifying agent;
The liquid caustic soda process for preparation is to take by weighing solid caustic soda, and is soluble in water, starts the reactor agitator, and with its NaOH solution that is made into 40%, chuck feeds water coolant simultaneously;
The process for preparation of etherifying agent is: in stainless steel preparation still, at first add 50 parts of ethanol, chuck feeds water coolant, open and stir, add 36 parts of Mono Chloro Acetic Acids again, drip 14 parts of the above-mentioned liquid caustic soda for preparing, dropwised in 30 minutes, temperature is controlled between 20 ℃-30 ℃.
Described alkalization process is: in stainless steel etherificate still, add 150 parts of ethanol, open and stir, add 100 parts of starch, drip 7 parts of liquid caustic soda then, the time is 20~30 minutes.
Described cross-linking process is the above-mentioned alkalization process that is right after, and adds linking agent, and chuck feeds hot water heating, and the material temperature maintains 50 ℃~55 ℃, reaction 1h.
Described etherification procedure is: be right after above-mentioned cross-linking process, the whole etherifying agents that add 7 parts of liquid caustic soda and prepared are warming up to 60 ℃ simultaneously, and insulation 6h reduces to room temperature.
Described N-process is: use in the dilute hydrochloric acid and excess base.
Described washing process is: add the ethanol of 80% concentration in stainless steel cauldron, stir and stop after 30 minutes.
The described liquid process of taking off is: will wash good material and take off liquid with the explosion-proof centrifugal machine.
Described drying process is: the material after centrifugal is delivered to the vacuum drier drying, below the material moisture to 10%, stop drying, discharging.
Described crushing process is: the material that drying is good is pulverized and is reached 100 orders, and finished product is through packing after the assay was approved.
Described drying process is to adopt dynamic vacuum-drying.
The present invention has following positively effect:
1, SV-CMS is main raw material with the W-Gum, through alkalization, crosslinked, etherificate, neutralize, take off technological processs such as liquid, drying and get finished product.It is wide to have raw material sources, and technical process is short, and the product increment is than advantage such as big.
2, this product is a kind of of modified starch, belong to etherification starch, appearance white powder, nontoxic, odorless, tasteless, to light and thermally stable, dissolution rate is fast in cold water, can form stable viscous liquid, uniform and smooth in 5-10 minute, good fluidity, solution is transparent or semitransparent shape, and pH value shows neutrality or weakly alkaline, and is stable in alkalescence and weakly acid soln.PH value is separated out precipitation below 2.5, add in the alkali and after can revert to solution because itself chemical structure makes it have many functions, as sequestering action, ion-exchange, the throwing out of polyanion and acid function also have thickening, emulsification, moisture absorption, adhesivity and film-forming properties.
When 3, SV-CMS was used in the dyeing paste, outward appearance was colourless translucent, both can use under alkaline condition, can use under acidic conditions again, and every fastness all reaches standard-required, and to look rate height, the paste making rate height, applied widely.Can be used for multiple dye printings such as reactive dyestuffs, ice dyestuff, dispersed dye, fast sulphur element, the seal rear profile is clear, is up-and-coming printing gum.
4, utilize cohesiveness, the film-forming properties of SV-CMS to add in the coating of welding electrode as supporting binding agent, epidermis is smooth, and quality product reaches the premium grads standard, to the welding property and the not influence of Chemical Composition of welding rod, meet national welding rod standard GB5117-85 regulation, can substitute high viscosity CMC.
5, SV-CMS has excellent property, substituting strong, characteristics that price is lower, and potential market is very big.Common CMS has been widely used in industry such as articles for washing, petroleum drilling, textile printing and dyeing, papermaking, food, medicine and makeup, and SV-CMS is more outstanding than performance, so the market requirement must be greater than it, and progressively replaces.
6, the present invention compared with prior art passes through the product that obtains behind the complex denaturation, and viscosity substantially exceeds the market other products, and more stable quality, concentration are that 2% o'clock maintenance viscosity can reach 3 months.Alternative CMC, thus a large amount of purified cottons can be saved, also alternative sodium alginate, price is than low 20%-30%.
7, product high viscosity carboxymethyl starch sodium of the present invention (SV-CMS) has higher viscosity, stronger clinging power and emulsifying property, perviousness preferably, can be widely used in fields such as welding electrode, food, daily use chemicals, oil, weaving, printing and dyeing, medicine, tackiness agent.
8, SV-CMS is all stable to light and heat, and dissolution rate is fast in the cold water, can form stable thick colloid in 5-10 minute, and 2% solution viscosity has stronger cohesive force more than 2000cp, preferably emulsifying property and higher thickening effectiveness.Therefore, product of the present invention is compared with other analogous products, even also demonstrate higher viscosity under lower concentration.
9, SV-CMS viscosity table: (25 ℃, 2% aqueous solution)
Food grade>2600mpas
Technical grade>1300mpas
Common CMS<600mpas
Description of drawings:
Fig. 1 is preparation technology's schema of high viscosity carboxymethyl starch sodium.
Embodiment:
Below be example with the 100kg starch reaction.
Embodiment 1: food grade high viscosity SV-CMS.
At first the 20kg solid caustic soda is dissolved in the 30kg water, is made into the liquid caustic soda of 40% concentration, get wherein half liquid caustic soda, add the 23kg Mono Chloro Acetic Acid, make etherifying agent, then, in stainless steel cauldron, add 250 liters of ethanol, 100kg starch stirred 10 minutes, drip second half remaining liquid caustic soda, add linking agent Trisodium trimetaphosphate 0.3kg simultaneously, be warming up to 50 ℃, insulation 1h.Afterwards, add the etherifying agent before prepared, be warming up to 60 ℃, insulation 6h, after reduce to room temperature, neutralization, washing, dry, pulverize finished product.
Embodiment 2: technical grade high viscosity SV-CMS.
At first the 15.6kg solid caustic soda is dissolved in the 24kg water, is made into the liquid caustic soda of 40% concentration, in stainless steel cauldron, add 200 liters of ethanol, 18kg Mono Chloro Acetic Acid and half liquid caustic soda, reaction 1h is warming up to 50 ℃ then, adds linking agent epoxy chloropropane 0.2kg, insulation 0.5h.Add 100kg starch, stirred 10 minutes, drip second half liquid caustic soda, be warming up to 60 ℃, reaction 8h reduces to room temperature, neutralization, washing, drying, pulverize finished product.
3, pharmaceutical grade SV-CMS.
At first the 20kg solid caustic soda is dissolved in the 30kg water, is made into the liquid caustic soda of 40% concentration, get wherein half liquid caustic soda, add the 23kg Mono Chloro Acetic Acid, make etherifying agent, in stainless steel cauldron, add 250 liters of ethanol, 100kg starch, stirred 10 minutes, and dripped second half remaining liquid caustic soda, add linking agent epoxy chloropropane 0.3kg simultaneously, be warming up to 50 ℃, insulation 1h.Afterwards, add the etherifying agent before prepared, be warming up to 60 ℃, insulation 6h, after reduce to room temperature, neutralization, washing, dry, pulverize finished product.
Claims (6)
1, a kind of high viscosity carboxymethyl starch sodium is characterized in that: the weight part raw material of this high viscosity carboxymethyl starch sodium consists of:
Starch, consumption are 100 parts,
Liquid caustic soda, with 20~30 parts in caustic soda, 40% the NaOH solution of being made into soluble in water,
Etherifying agent, formulated with 40~55 parts of ethanol, 30~40 parts of Mono Chloro Acetic Acids and 10~20 parts of liquid caustic soda,
Ethanol, consumption are 150~200 parts,
Linking agent, consumption are 0.2~1 part,
The structural formula of high viscosity carboxymethyl starch sodium 2% solution viscosity more than 2600mPas is:
2, high viscosity carboxymethyl starch sodium according to claim 1 is characterized in that: described linking agent can be a Trisodium trimetaphosphate, a kind of in epoxy chloropropane and the phosphorus oxychloride.
3, the preparation method of high viscosity carboxymethyl starch sodium according to claim 1, it is characterized in that: this preparation method adopts organic solvent complex denaturation operational path, the reaction of degeneration that makes alkalization, crosslinked, etherificate simultaneously or carry out in succession, neutralize, wash, take off liquid, distillation, drying, pulverizing, packing then, generate required product.
4, the preparation method of high viscosity carboxymethyl starch sodium according to claim 3 is characterized in that: described alkalization process is: in stainless steel etherificate still, add 150 parts of ethanol, open and stir, add 100 parts of starch, drip 7 parts of liquid caustic soda then, the time is 20~30 minutes.
5, the preparation method of high viscosity carboxymethyl starch sodium according to claim 3 is characterized in that: described cross-linking process is the above-mentioned alkalization process that is right after, and adds linking agent, and chuck feeds hot water heating, and the material temperature maintains 50 ℃~55 ℃, reaction 1h.
6, the preparation method of high viscosity carboxymethyl starch sodium according to claim 3, it is characterized in that: described etherification procedure is: be right after above-mentioned cross-linking process, the whole etherifying agents that add 7 parts of liquid caustic soda and prepared are warming up to 60 ℃ simultaneously, insulation 6h reduces to room temperature.
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Cited By (1)
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CN107321393A (en) * | 2016-07-07 | 2017-11-07 | 天津工业大学 | A kind of starch base heavy metal ion exchange material for substituting weak-acid ion exchange resin |
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CN101161684B (en) * | 2007-11-23 | 2010-05-19 | 华南理工大学 | Infra-red synthesis of crosslinked carboxymethyl fecula |
CN102561061A (en) * | 2011-12-31 | 2012-07-11 | 浙江红山芋家纺有限公司 | Printing thickner and preparation method thereof |
CN102603902B (en) * | 2012-02-04 | 2014-04-16 | 安徽山河药用辅料股份有限公司 | Preparation method of sodium carboxymethyl starch |
CN102786602A (en) * | 2012-08-24 | 2012-11-21 | 安徽山河药用辅料股份有限公司 | Preparation method of high viscosity sodium carboxymethyl starch |
CN102908650B (en) * | 2012-09-25 | 2015-06-17 | 北京维索科科技有限公司 | Production technology of soluble hemostatic material |
CN104530247B (en) * | 2014-12-22 | 2018-11-02 | 山东聊城阿华制药股份有限公司 | A kind of carboxyrnethyl starch sodium preparation method |
CN105348396B (en) * | 2015-12-19 | 2018-01-19 | 河南恒瑞淀粉科技股份有限公司 | A kind of environment-friendly type wallpaper rubber powder modified starch and preparation method thereof |
CN109134946A (en) * | 2018-07-12 | 2019-01-04 | 杨红洲 | A kind of granular material environmental protection binder and preparation method thereof |
CN109267383A (en) * | 2018-08-10 | 2019-01-25 | 湖北达雅生物科技股份有限公司 | Disperse stamp composite paste material and preparation method thereof |
CN110981984A (en) * | 2019-12-14 | 2020-04-10 | 湖南九典制药股份有限公司 | Preparation method of high-viscosity sodium carboxymethyl starch |
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CN107321393A (en) * | 2016-07-07 | 2017-11-07 | 天津工业大学 | A kind of starch base heavy metal ion exchange material for substituting weak-acid ion exchange resin |
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