CN1259283C - Ceramic injection material with water degreasing characteristic and its application - Google Patents
Ceramic injection material with water degreasing characteristic and its application Download PDFInfo
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- CN1259283C CN1259283C CN 200410009265 CN200410009265A CN1259283C CN 1259283 C CN1259283 C CN 1259283C CN 200410009265 CN200410009265 CN 200410009265 CN 200410009265 A CN200410009265 A CN 200410009265A CN 1259283 C CN1259283 C CN 1259283C
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- ceramic
- injection material
- ceramic injection
- ceramic powder
- water
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- 239000000919 ceramic Substances 0.000 title claims abstract description 79
- 238000002347 injection Methods 0.000 title claims abstract description 60
- 239000007924 injection Substances 0.000 title claims abstract description 60
- 239000000463 material Substances 0.000 title claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000005238 degreasing Methods 0.000 title claims description 26
- 239000000843 powder Substances 0.000 claims abstract description 18
- 238000002360 preparation method Methods 0.000 claims abstract description 15
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000000178 monomer Substances 0.000 claims abstract description 13
- DZSVIVLGBJKQAP-UHFFFAOYSA-N 1-(2-methyl-5-propan-2-ylcyclohex-2-en-1-yl)propan-1-one Chemical compound CCC(=O)C1CC(C(C)C)CC=C1C DZSVIVLGBJKQAP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 239000000314 lubricant Substances 0.000 claims abstract description 6
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 238000003801 milling Methods 0.000 claims abstract description 4
- 239000002994 raw material Substances 0.000 claims description 12
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 11
- 229920002554 vinyl polymer Polymers 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 9
- 239000013543 active substance Substances 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 239000004902 Softening Agent Substances 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 229920000642 polymer Polymers 0.000 claims description 5
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 4
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 4
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 4
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 claims description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 3
- 238000004364 calculation method Methods 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 claims description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 3
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 3
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 2
- 235000011187 glycerol Nutrition 0.000 claims description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 2
- 239000003921 oil Substances 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical group O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 239000012188 paraffin wax Substances 0.000 claims description 2
- 229910000077 silane Inorganic materials 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 2
- 239000008117 stearic acid Substances 0.000 claims description 2
- 235000013311 vegetables Nutrition 0.000 claims description 2
- 239000001993 wax Substances 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 15
- 238000005516 engineering process Methods 0.000 abstract description 5
- 238000004901 spalling Methods 0.000 abstract description 4
- 239000003795 chemical substances by application Substances 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 abstract description 2
- 229920003169 water-soluble polymer Polymers 0.000 abstract description 2
- 239000004094 surface-active agent Substances 0.000 abstract 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 abstract 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 229920001577 copolymer Polymers 0.000 abstract 1
- 230000007547 defect Effects 0.000 abstract 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical group CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 7
- 230000002950 deficient Effects 0.000 description 4
- 230000005587 bubbling Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000000710 polymer precipitation Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- VVWRJUBEIPHGQF-UHFFFAOYSA-N propan-2-yl n-propan-2-yloxycarbonyliminocarbamate Chemical compound CC(C)OC(=O)N=NC(=O)OC(C)C VVWRJUBEIPHGQF-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Landscapes
- Compositions Of Oxide Ceramics (AREA)
Abstract
The present invention relates to a ceramic injection material with the characteristic of water defatting and the application thereof, which belongs to the technical field of ceramic injection molding. The present invention discloses a ceramic injection material with the characteristic of water defatting, which is prepared by mixing ceramic powder and binding agents. The binding agents are a copolymer of a 2-acrylamide-2-methyl propanesulfonic acid and an allyl monomer, a non water-soluble polymer, a surface active agent, a plasticizing agent and a lubricating agent. The present invention has the following specific preparation steps: the ceramic powder and the surface active agent are sufficiently and uniformly mixed in a high speed agitator; then, the obtained processed ceramic powder and the other components of the binding agents are uniformly mixed in milling apparatus or a screw extrusion machine, and the ceramic injection material is obtained. Ceramic injection component parts made from the ceramic injection material of the present invention are defatted through an environmental-friendly water defatting technology, the defatting speed is rapid, and the defects, such as cracks, bump formation, spalling, etc., of an injection sample can not occur in the process of defatting.
Description
Technical field
The invention belongs to the ceramic injection forming technical field, relate to a kind of ceramic injection material with water degreasing characteristic.
Background technology
The ceramic injection forming technology is a kind of rapid shaping technique, is characterized in: be suitable for preparing the part complex-shaped, that dimension precision requirement is high, can realize automatic continuous production.The production process of this technology comprises following several key step: batch mixing, injection, degreasing and sintering.Wherein, one step of batch mixing can simply be described as: ceramic powder and binding agent are mixed the ceramic injection material that is met properties for follow under certain instrument and operational condition.Can adopt rapidly and efficiently technology to carry out degreasing and whether the ceramic injection part can produce the important factor that any defective is an examination ceramic injection material performance in skimming processes.
Summary of the invention
The objective of the invention is to propose a kind of ceramic injection material with water degreasing characteristic, this injection material utilizes ceramic powder and adhesive preparation, ceramic injection part by this ceramic injection material preparation adopts the water degreasing process to carry out degreasing, has filled up a blank in the ceramic injection forming technical field.
Another object of the present invention is a kind of application that proposition has the ceramic injection material of water degreasing characteristic.
The present invention proposes a kind of ceramic injection material with water degreasing characteristic, it is characterized in that, described ceramic injection material utilizes ceramic powder and binding agent to be mixed with, and the composition of raw material and content are that according to Mass Calculation, total amount is 1000 parts:
Ceramic powder: 800-900 part,
The multipolymer of 2-acrylamide-2-methyl propane sulfonic acid (AMPS) and vinyl monomer: 30-100 part,
Non-soluble polymer: 30-100 part,
Tensio-active agent: 5-20 part,
Softening agent: 10-30 part,
Lubricant: 10-40 part;
Concrete preparation process is as follows: at first, that the tensio-active agent thorough mixing in high speed agitator in described ceramic powder and the above-mentioned binding agent is even; Then, the ceramic powder that processing is obtained and other component in the above-mentioned binding agent mix in milling device or screw extrusion press, and service temperature is 160 ℃-180 ℃, the ceramic injection material that obtains having water degreasing characteristic.
Ceramic powder of the present invention is aluminum oxide, zirconium white, silicon nitride or silicon carbide.Described vinyl monomer adopts a kind of in ethyl propenoate, butyl acrylate, vinylbenzene or the acrylamide; Described non-soluble polymer adopts a kind of in polyethylene (PE), polypropylene (PP), polystyrene (PS), ethylene vinyl acetate copolymer (EVA), ethylene ethyl acrylate copolymer (EEA) or the polymethylmethacrylate (PMMA); Described softening agent adopts a kind of in glycerine, diethyl phthalate, dibutyl phthalate or the dioctyl phthalate (DOP); Described lubricant adopts paraffin, polyethylene wax, N, a kind of in N-ethylene bis stearamide or the vegetables oil; Described tensio-active agent adopts a kind of in aluminic acid ester, silane, titanic acid ester or the stearic acid.
The application of ceramic injection material of the present invention in the preparation ceramic, promptly utilize ceramic injection material of the present invention to carry out ceramic injection forming, obtain required ceramic injection part, adopt the water degreasing process that the ceramic injection part is carried out degreasing then, through overheated degreasing and sintering, obtain ceramic again.
Utilize the ceramic injection part of the ceramic injection material preparation among the present invention to adopt eco-friendly water degreasing process to carry out degreasing, degreasing speed is fast, and injected sample can not produce defectives such as crack, bubbling, spalling in skimming processes.
Embodiment
Specify the specific embodiment of the present invention below.
Hereinafter, 2-acrylamide-2-methyl propane sulfonic acid is represented with AMPS.
The raw material of using among the present invention, other component in binding agent the multipolymer of AMPS and vinyl monomer can buy industrial goods.
AMPS and vinyl monomer prepare by Raolical polymerizable, and adopt the method for solution polymerization, and solvent is dimethyl formamide (DMF), and concrete steps are as follows:
At first AMPS and another kind of vinyl monomer are added in the reactor according to a certain percentage, the molar ratio scope of AMPS and vinyl monomer is 6: 4-4: 6, and add an amount of solvent DMF monomer is all dissolved; Add the initiator Diisopropyl azodicarboxylate, add-on is the 3%-6% of reactant quality; 60 ℃-80 ℃ were reacted 12 hours-24 hours down, and logical nitrogen protection; After reaction finishes, do precipitation agent, the polymer precipitation of AMPS and another vinyl monomer is come out, obtain prepared water-soluble polymers solid with drying after filtration with acetone or chloroform.Vinyl monomer described here can adopt a kind of in ethyl propenoate, butyl acrylate, vinylbenzene or the acrylamide, but is not limited to that these are several.
According to discovering for many years, the proportion of raw materials relation of ceramic injection material is strict controlled in the following ranges, just can obtain to inject the good fluidity of material, and prevent that effectively injected sample can not produce defectives such as crack, bubbling, spalling in skimming processes.
The composition of raw material and content are, according to Mass Calculation, total amount is 1000 parts: ceramic powder 800-900 part, multipolymer 30-100 part of 2-acrylamide-2-methyl propane sulfonic acid and vinyl monomer, non-soluble polymer 30-100 part, tensio-active agent 5-20 part, softening agent 10-30 part, lubricant 10-40 part.
Ceramic injection material of the present invention can adopt following method preparation: at first, that the thorough mixing in high speed agitator of the tensio-active agent in ceramic powder and the binding agent is even; Then, the ceramic powder that processing is obtained and other component in the binding agent mix in milling device or screw extrusion press, and service temperature is 160 ℃-180 ℃, finally obtains ceramic injection material of the present invention.
Table 1 is the composition and the content of the raw material of preparation ceramic injection material of the present invention, i.e. proportion of raw materials relation.
The composition of table 1 raw material and content
(illustrate: calculate by mass, total amount is 1000 parts.)
The ceramic injection material that adopts in the above-mentioned table 1 proportioning of numbering 1-8 to make prepares ceramic injection part (diameter 10mm, thickness 2mm disk), and 40 ℃ of water-soluble degreasings 8 hours, the water soluble ingredient amount of removing was more than 85%.Compared with prior art, utilize the ceramic injection part water degreasing speed height of the ceramic injection material preparation among the present invention, and in skimming processes, can not produce defectives such as any crack, bubbling and spalling.
Enumerated two Comparative Examples of proportioning raw materials of the present invention in the table 2, technique effect of the present invention has been described.The moment of torsion that table 3 has provided ceramic injection material that the proportioning raw materials by example 1-8 and Comparative Examples 1 makes when mixing in mixing tank.
The composition of the raw material of table 2 Comparative Examples and content
(illustrate: calculate by mass, total amount is 1000 parts.)
Moment of torsion when the ceramic injection material that table 3 makes by the proportioning raw materials of example 1-8 and Comparative Examples 1 mixes in mixing tank
Numbering | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | Comparative Examples 1 |
Moment of torsion | 6 | 6 | 8 | 5 | 7 | 5 | 9 | 5 | 30 |
As can be seen from Table 3, according to the torque value of injection material in mixing process of example number 1-8 preparation all less than 10, illustrate that the injection material has good flowability, and it is mobile poor according to the ceramic injection material of above-mentioned Comparative Examples 1 preparation, torque value is 30, can not satisfy injection molding processing requirement, and degreasing speed is slow, degreasing is 12 hours in 60 ℃ water, and the amount of removing of water soluble ingredient only is 40%.
Ceramic injection material according to the preparation of the proportioning of above-mentioned Comparative Examples 2 produces the crack in skimming processes, destroyed the complete shape of ceramic injection goods, can't satisfy the processing requirement of ceramic injection forming.
The application of ceramic injection material of the present invention in the preparation ceramic, promptly utilize ceramic injection material of the present invention to carry out ceramic injection forming, obtain required ceramic injection part, adopt the water degreasing process that the ceramic injection part is carried out degreasing then, through overheated degreasing and sintering, obtain ceramic again.
Claims (6)
1. the ceramic injection material with water degreasing characteristic is characterized in that, described ceramic injection material utilizes ceramic powder and binding agent to be mixed with, and the composition of raw material and content are that according to Mass Calculation, total amount is 1000 parts:
Ceramic powder: 800-900 part,
The multipolymer of 2-acrylamide-2-methyl propane sulfonic acid and vinyl monomer: 30-100 part,
Non-soluble polymer: 30-100 part,
Tensio-active agent: 5-20 part,
Softening agent: 10-30 part,
Lubricant: 10-40 part;
Wherein, described non-soluble polymer adopts a kind of in polyethylene, polypropylene, polystyrene, ethylene vinyl acetate copolymer, ethylene ethyl acrylate copolymer or the polymethylmethacrylate; Described tensio-active agent adopts a kind of in aluminic acid ester, silane, titanic acid ester or the stearic acid;
Concrete preparation process is as follows: at first, that the tensio-active agent thorough mixing in high speed agitator in described ceramic powder and the above-mentioned binding agent is even; Then, the ceramic powder that processing is obtained and other component in the above-mentioned binding agent mix in milling device or screw extrusion press, and service temperature is 160 ℃-180 ℃, the ceramic injection material that obtains having water degreasing characteristic.
2. ceramic injection material according to claim 1 is characterized in that: described ceramic powder is aluminum oxide, zirconium white, silicon nitride or silicon carbide.
3. ceramic injection material according to claim 1 is characterized in that: described vinyl monomer adopts a kind of in ethyl propenoate, butyl acrylate, vinylbenzene or the acrylamide.
4. ceramic injection material according to claim 1 is characterized in that: described softening agent adopts a kind of in glycerine, diethyl phthalate, dibutyl phthalate or the dioctyl phthalate (DOP).
5. ceramic injection material according to claim 1 is characterized in that: described lubricant adopts paraffin, polyethylene wax, N, a kind of in N-ethylene bis stearamide or the vegetables oil.
6. the application of the described ceramic injection material of claim 1 in the preparation ceramic.
Priority Applications (1)
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CN 200410009265 CN1259283C (en) | 2004-06-25 | 2004-06-25 | Ceramic injection material with water degreasing characteristic and its application |
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CN 200410009265 CN1259283C (en) | 2004-06-25 | 2004-06-25 | Ceramic injection material with water degreasing characteristic and its application |
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CN1594219A CN1594219A (en) | 2005-03-16 |
CN1259283C true CN1259283C (en) | 2006-06-14 |
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Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101618960B (en) * | 2009-02-27 | 2012-01-18 | 清华大学 | Method for preparing alumina ceramic component with long columnar crystal |
CN101927656B (en) * | 2010-07-20 | 2014-12-24 | 李思渊 | Ceramic stamp |
CN105084894B (en) * | 2015-09-10 | 2017-09-15 | 江苏中科光电有限公司 | A kind of zirconium oxide micro mist mixing formula |
CN105236963B (en) * | 2015-09-10 | 2017-12-19 | 浙江中科光电有限公司 | Ceramic lock pin based on zirconium oxide blank production technology |
CN105481364B (en) * | 2015-12-15 | 2019-01-11 | 东莞信柏结构陶瓷股份有限公司 | The preparation method of ceramic watchcase |
CN112573917A (en) * | 2020-12-28 | 2021-03-30 | 长裕控股集团有限公司 | Alcohol solvent degreasing feed for zirconia ceramic injection molding and preparation method and application thereof |
CN118595439A (en) * | 2024-08-08 | 2024-09-06 | 杭州老板电器股份有限公司 | Preparation method of filter element for water purifier, filter element and water purifier |
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