CN1252218C - Method for decalcifying hydrocarbon oil - Google Patents

Method for decalcifying hydrocarbon oil Download PDF

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Publication number
CN1252218C
CN1252218C CN 200310108179 CN200310108179A CN1252218C CN 1252218 C CN1252218 C CN 1252218C CN 200310108179 CN200310108179 CN 200310108179 CN 200310108179 A CN200310108179 A CN 200310108179A CN 1252218 C CN1252218 C CN 1252218C
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China
Prior art keywords
hydrocarbon ils
calcium
water
oil
described method
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CN 200310108179
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CN1611569A (en
Inventor
乔建江
张磊
张惠明
张卫东
陈永福
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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China Petroleum and Chemical Corp
Sinopec Shanghai Research Institute of Petrochemical Technology
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Abstract

The present invention relates to a method for removing calcium from hydrocarbon oil, which mainly solves the problems of larger electrical energy consumption of the electric desalting technology and low actual calcium removing rate of hydrocarbon oil existing in the prior art. The present invention perfectly solves the problems by adopting the technical scheme that at least hydrocarbon oil, precipitating agents, polyethylene glycol and water are uniformly mixed with demulsifying agents added in a non forcible mode for carrying out oil-water separation for separating decalcified hydrocarbon oil raw materials from water solutions. The present invention can be used for the calcium removing industrial production of raw oil.

Description

Remove the method for calcium in the hydrocarbon ils
Technical field
The present invention relates to remove the method for calcium in the hydrocarbon ils.
Background technology
Along with the development of oil recovery technique, a large amount of heavy crude are exploited out in recent years.Metal content in these crude oil, particularly the content of some alkaline-earth metal such as Ca increases greatly, and they are subject to people's attention day by day to the influence of crude oil processing.Studies show that Ca content increases in the stock oil, will significantly reduce catalyst molecule sieve and matrix area, directly influence activity of such catalysts.The phenomenon of catalytic cracking catalyst poisoning and deactivation appears in the high refinery that contains Ca crude oil of some refinings in recent years, and yield of light oil is reduced significantly, also has influence on downstream residual oil quality, and the crude oil processing profit of refinery is greatly affected.
Metal parts such as the alkaline-earth metal in the crude oil, particularly Ca exist with forms such as aqueous solution salt, slightly soluble salt such as calcium chloride, Calcium hydrogen carbonate, calcium sulfate and lime carbonate, and another part exists with the form of oil soluble petroleum acid calcium.In the electric desalting process of general refinery, mainly remove most soluble salts, the petroleum acid calcium of various water-fast inorganic salt and organic bound state almost there is not removal effect.This part metal overwhelming majority remains in the vacuum residuum, influences the further processing and the utilization of vacuum residuum.
Relevant crude oil demetalization technology, the research work of U.S. Chervon company are carried out early also morely.Relevant patent comprises two big classes: (1) sequestrant, adopt aminocarboxylic acid, di-carboxylic acid, hydroxycarboxylic acid and its esters and Ca to generate water soluble chelate compound, as CN8610728A, CN1036981A, CN87105863 etc.This type of medicament price is comparatively expensive, is difficult to industrialization.(2) precipitation agent adopts the sour calcium of phosphoric acid, sulfuric acid etc. and oily PetroChina Company Limited. to generate hydrophilic slightly soluble or indissoluble salt, under the solid wetting agent effect, is deposited on water, as CN1055552A and CN1054261A.CN1055552A adopts sulfuric acid and salt thereof to make metal remover, makes precipitating inhibitor with organic phospho acid or its salt, and the calcium sulfate of generation is slightly soluble in water, under the situation of restriction water injection rate, is difficult to remove fully.CN1054261A adopts ammonium phosphate to make precipitation agent, and the calcium phosphate granules of generation is water insoluble, and is easily carried secretly by oil phase, and removal effect is very influenced.Above method is more undesirable to the removal effect of high calcium hydrocarbon ils.
In view of above situation, people consider to use compound decalcifying agent, as having introduced a kind of compound decalcifying agent and application thereof that is used for hydrocarbon ils among the CN1245201A.It is that soluble sulphate and organic phosphine carboxylic acid, organic phosphine sulfonic or its soluble salt and emulsion splitter are composited.But it is only applicable to the crude oil that Ca, Mg total content are no more than 150ppm, is particularly useful for the crude oil that Ca, Mg total content are no more than 120ppm.When this decalcifying agent is handled Ca content and is no more than the hydrocarbon ils of 40ppm, can adopt general one-level electric desalting apparatus, but when Ca content>40ppm, preferably adopt the secondary technology of electric de-salting, can reach better removal effect.Said secondary technology of electric de-salting comprises:
Compound decalcifying agent and fresh water are mixed, inject the firsts and seconds desalting plant respectively, hydrocarbon ils is injected the single stage desalting device, the water of separating from the single stage desalting device effluxes, the hydrocarbon ils of separating reinjects in the secondary desalting plant, after the oily water separation, will take off back hydrocarbon ils and two and cut water and from the secondary desalting plant, discharge respectively.
Said desalting plant is the general device in this area, comprises desalter and coupled emulsor, and the effect of emulsor is to make that hydrocarbon ils and water mix, emulsification, and the effect of desalter is to make emulsion oily water separation under electric field action.Specifically, the decalcification technology that it provides can be carried out as follows: compound decalcifying agent and fresh water filling are mixed, after formation contains the water filling of decalcifying agent, be divided into two-way, wherein a road inject emulsor 2 by the road with crude oil before taking off, mix, emulsification, emulsion injects desalter 1 then, carry out oily water separation, all water of telling efflux, and that tells one takes off crude oil and another road and contain the water filling of decalcifying agent and inject emulsor 4 simultaneously, mix, emulsification, emulsion injects desalter 3 and carries out oily water separation, and that tells two cuts water and efflux, and the crude oil of telling is the qualified back crude oil that takes off.Claim according to the document, this compound decalcifying agent and decalcification technology, can make Ca, Mg total content is that the decreasing ratio of the hydrocarbon ils Ca of 5~150ppm reaches 75~99%, but on the one hand must 2 grades of technology of electric de-salting in the document, and under high current status long duration of action, consume lot of energy, test confirmation through us on the other hand, actual crude oil decalcifying rate is lower, less than 70%, need also have big gap from industry.A kind of method of hydrocarbon oil decalcifying is disclosed among the document CN1267707A.It is to adopt thionamic acid or sulfuric acid to make host, make assistant agent with one of sodium-chlor, ammonium chloride, SODIUMNITRATE or ammonium nitrate or its mixture, and emulsion splitter is formed decalcifying agent.The decalcification rate introduction that its one-level is handled reaches 70~95%, tests discovery through us equally, and the actual decalcification rate of its crude oil is all less than 70%.
Summary of the invention
Technical problem to be solved by this invention is that the technology of electric de-salting consumed power is bigger in the conventional art, the lower problem of the actual decalcification rate of hydrocarbon ils, the method that provides a kind of new employing quaternary ammonium salt hydrocarbon oil crude material to be carried out decalcification.It is low that this method has a technology of electric de-salting power consumption, the high advantage of technology of electric de-salting decalcification rate.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows: a kind of method that removes calcium in the hydrocarbon ils, emulsion splitter uniform mixing to major general's hydrocarbon ils, precipitation agent, consisting of phase-transferring agent, water and non-imposed adding, carry out oily water separation, from the aqueous solution, isolate the hydrocarbon oil crude material that has removed calcium, wherein consisting of phase-transferring agent is that average molecular mass Mn is 100~4000 polyoxyethylene glycol, and precipitation agent is selected from least a in phosphoric acid, sulfuric acid, silicic acid, silicoaluminate or their salt.
The average molecular mass Mn preferable range of polyoxyethylene glycol is 200~2000 in the technique scheme, and more preferably scope is 200~800.The consumption of polyoxyethylene glycol is that benchmark is 10~1000ppm with hydrocarbon ils weight, and preferable range is 10~500ppm, and more preferably scope is 10~200ppm.The consumption of water is 5~100% of a hydrocarbon ils weight, and preferable range is 5~50%.The consumption of emulsion splitter is 10~300ppm of hydrocarbon ils weight.The consumption of precipitation agent is 1~12 times of calcium molar content in the hydrocarbon ils.
Hydrocarbon ils described in the present invention can be various stock oils or the product oil in crude oil, fraction oil, normal pressure or vacuum residuum, shale oil, tar sand extract, liquefaction coal, the petrochemical complex production, and the mixture of above-mentioned oil product.Before with hydrocarbon ils and water and emulsion splitter mixing, can earlier hydrocarbon ils be preheating to about 60 ℃, make it easy to stir, for the bigger oil of viscosity, also can add light fraction oil or non-polar solvent and dilute viscosity reduction.
The add-on of precipitation agent and polyoxyethylene glycol can be decided according to the metal in the oil especially Ca, Mg, Fe content, and in general metal content is high more, and the consumption of precipitation agent and polyoxyethylene glycol also will strengthen.Can be respectively when using polyoxyethylene glycol, precipitation agent and weight 5~100% water as hydrocarbon ils be joined in the hydrocarbon ils, also can earlier polyoxyethylene glycol, precipitation agent be made into the aqueous solution of 20~60% (weight), mend then and add water to 5~100% of hydrocarbon ils weight, increase the meltage that water-content in the hydrocarbon ils (comprising the aqueous gross weight of institute in the water of independent adding and the emulsion splitter and the metal remover aqueous solution) helps increasing Ca, thus the raising metal removal effect.But when water-oil ratio surpassed 1: 1, the variation of demetallization per was no longer obvious, and therefore suitable water-content is 5~100%, is preferably 5~50%.Selected water is low-hardness water preferably, as [Ca]+[Mg]≤20ppm.
The model of described emulsion splitter is to select according to the kind evaluation of hydrocarbon ils, assessment method is that this area is general, selected emulsion splitter also is that this area is general, as nonionic surface active agent, anion surfactant, glycol ether, butanediol ethere, BP2040, TP9603 etc.Its consumption is generally 10~300ppm of hydrocarbon ils weight.The mode of oily water separation can be hot standing separation, it also can be conventional electric desalting process, or the counter-current extraction process, velocity of separation is faster under electric field action certainly, and general suitable electric-force gradient is 300~1500 volts/centimetre, no matter be above-mentioned which kind of separate mode, disengaging time fully separately is as the criterion with profit, and separation temperature is 50~200 ℃, under the identical situation of other conditions, temperature is high more, and oily water separation speed is fast more.
The method that employing polyoxyethylene glycol provided by the invention carries out decalcification to hydrocarbon oil crude material, owing to added precipitation agent in hydrocarbon ils, precipitation agent and calcium ion have generated extremely insoluble corresponding salt.After introducing polyoxyethylene glycol and making oily water separation, between oil phase and water, can overcome and differ energy barrier, between oil phase and water, transmit polar material, calcium ion in the oil phase is constantly combined with precipitation agent, be dispersed in aqueous phase then, reached calcium concn in the reduction oil phase, improve the effect of decalcification efficient.Use technical scheme of the present invention can reach 84.7% to decalcification rate in the crude oil, to composite hydrocarbon ils is that the decalcification rate of a part of crude oil and a part of aviation kerosene reaches as high as 100%, use technical solution of the present invention an electric desalting can finish in addition, and the electric desalting time is shorter, got final product in general 5~10 minutes, save the consumption of electric energy greatly, obtained better technical effect.
The invention will be further elaborated below by embodiment.
Embodiment
[embodiment 1~6]
This group embodiment adopts actual crude oil sample, routine Liaohe River high acid value heavy crude, proportion 0.92 gram per centimeter 3, colloid 13%, Ca content 46.3ppm; Huge port crude oil (calcium contents 104ppm); Shengli Oil Field (calcium contents 33.67ppm); Lu Ning manages oil transportation (calcium contents 26.42ppm), Iranian sump oil (calcium contents 69.7ppm), Iranian residual oil (calcium contents 241.1ppm).
With deionized water, 50ppm BP2040 emulsion splitter (production of Mengjin, Luoyang, Henan petrochemical industry impregnating material factory), the precipitation agent of different concns and the polyoxyethylene glycol of different concns, mix with the crude oil of 70 gram different calcium content, effect is 6 minutes under 60 ℃, 1000 volts/centimetre electric fields, separate crude oil and water then, mensuration is taken off calcium contents in the crude oil of back, and it the results are shown in table 1.
Table 1
Numbering Crude oil calcium contents ppm Polyoxyethylene glycol Precipitation agent Water filling volume % Decalcification rate %
Molecular weight Mn Consumption ppm Title Consumption ppm
Embodiment 1 46.3 4000 80 Silicic acid 300 50 83.8
Embodiment 2 104 800 150 Sodium bicarbonate 600 20 83.3
Embodiment 3 33.67 100 50 Silicoaluminate 150 8 83.9
Embodiment 4 26.42 200 30 Sulfuric acid 120 10 84.7
Embodiment 5 69.7 2000 100 Salt of wormwood 500 25 83.6
Embodiment 6 241.1 400 200 Yellow soda ash 1600 15 80.1
[comparative example 1]
Change crude oil and be the mould oil (boiling range that promptly adds different volumes is that 150~240 ℃ virgin kerosene dilution forms) by embodiment among the CN1267707A 1, all the other are all with the embodiment of the invention 1, and its decalcification rate as a result is 100%.
[comparative example 2]
Change crude oil for pressing the mould oil of embodiment 2 among the CN1267707A, all the other are all with the embodiment of the invention 2, and its decalcification rate as a result is 99.8%.
[comparative example 3]
Change crude oil for pressing the mould oil of embodiment 3 among the CN1267707A, all the other are all with the embodiment of the invention 6, and its decalcification rate as a result is 98.7%.
[embodiment 7]
Press each Step By Condition of embodiment 1, just do not add emulsion splitter, its decalcification rate as a result is 83.6%.

Claims (10)

1, a kind of method that removes calcium in the hydrocarbon ils, emulsion splitter uniform mixing to major general's hydrocarbon ils, precipitation agent, consisting of phase-transferring agent, water and non-imposed adding, carry out oily water separation, from the aqueous solution, isolate the hydrocarbon oil crude material that has removed calcium, it is characterized in that consisting of phase-transferring agent is that average molecular mass Mn is 100~4000 polyoxyethylene glycol, precipitation agent is selected from least a in phosphoric acid, sulfuric acid, silicic acid, silicoaluminate or their salt.
2, according to the described method that removes calcium in the hydrocarbon ils of claim 1, the average molecular mass Mn that it is characterized in that polyoxyethylene glycol is 200~2000.
3, according to the described method that removes calcium in the hydrocarbon ils of claim 2, the average molecular mass Mn that it is characterized in that polyoxyethylene glycol is 200~800.
4,, it is characterized in that the consumption of polyoxyethylene glycol is that benchmark is 10~1000ppm with hydrocarbon ils weight according to the described method that removes calcium in the hydrocarbon ils of claim 1.
5,, it is characterized in that the consumption of polyoxyethylene glycol is that benchmark is 10~500ppm with hydrocarbon ils weight according to the described method that removes calcium in the hydrocarbon ils of claim 4.
6,, it is characterized in that the consumption of polyoxyethylene glycol is that benchmark is 10~200ppm with hydrocarbon ils weight according to the described method that removes calcium in the hydrocarbon ils of claim 5.
7, according to the described method that removes calcium in the hydrocarbon ils of claim 1, the consumption that it is characterized in that water is 5~100% of a hydrocarbon ils weight.
8, according to the described method that removes calcium in the hydrocarbon ils of claim 7, the consumption that it is characterized in that water is 5~50% of a hydrocarbon ils weight.
9, according to the described method that removes calcium in the hydrocarbon ils of claim 1, the consumption that it is characterized in that emulsion splitter is 10~300ppm of hydrocarbon ils weight.
10, according to the described method that removes calcium in the hydrocarbon ils of claim 1, the consumption that it is characterized in that precipitation agent is 1~12 times of calcium molar content in the hydrocarbon ils.
CN 200310108179 2003-10-27 2003-10-27 Method for decalcifying hydrocarbon oil Expired - Lifetime CN1252218C (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100413942C (en) * 2005-05-20 2008-08-27 中国石油天然气股份有限公司 Biological decalcification method for hydrocarbon
CN103194257B (en) * 2013-04-18 2015-01-28 中国人民解放军空军油料研究所 Method for removing trace metal from coal-based direct liquefied fraction oil
CN108203592B (en) * 2016-12-16 2020-07-31 中国石油化工股份有限公司 Crude oil desalting and dewatering equipment and application thereof

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