CN1250151A - Photoelectronic spatial filtering method for on-line measurement of plate length and on-line detector - Google Patents
Photoelectronic spatial filtering method for on-line measurement of plate length and on-line detector Download PDFInfo
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- CN1250151A CN1250151A CN 98120122 CN98120122A CN1250151A CN 1250151 A CN1250151 A CN 1250151A CN 98120122 CN98120122 CN 98120122 CN 98120122 A CN98120122 A CN 98120122A CN 1250151 A CN1250151 A CN 1250151A
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Abstract
The on-line detector consists of tested plate, high stability power source, lighting device, optical imaging system, photoelectronic detector, processing circuit, signal acquisition unit, switch, computer, display unit, sensor, switch combination for precise measurement, etc. By means of photoelectronic spatial filtering method, the detector can measure the plate length to meter level with the length smaller than one meter can be measured precisely through multiple measurement to eliminate progressive error.
Description
The present invention belongs to the electromechanical integration photoelectric detecting technology for a kind of photoelectricity space filter frequency method and pick-up unit thereof of steel plate length on-line measurement.
At present, prior art is as follows: 1, and steel plate is surveyed long prior art:
(1) roller mensuration: the roller that will link to each other with angle-measuring equipment and the steel plate of motion contact, and roller is rubbed and rotates.Because the movement length of steel plate and the revolution corner of roller are directly proportional, can measure the length of steel plate by the revolution corner of measuring roller.The deficiency of this method is: beating and skid and the wearing and tearing of roller periphery can cause measuring error when roller rotates.In addition, owing to be contact type measurement, the steel plate of high temperature and high speed is not suitable for.
(2) imaging mensuration: utilize optical lens with the part or all of profile imaging of steel plate on the array optical electrical part, utilize the method for television measurement, TV measurement can calculate the length of steel plate.The deficiency of this method is: the profile of steel plate is difficult to determine the common overhead equipment of needs when the transfer roller and the steel plate of steel plate below are overlapping; Measurement range and measuring accuracy are contradictory; Profile measurement under the condition of high temperature is had any problem.Immaging lens is far away apart from steel plate in addition, and dust in air and high temperature gas flow influence measurement result.
(3) laser Doppler method: laser beam is projected surface of steel plate at a certain angle, and the motion steel plate makes the laser light scattering ripple form Doppler shift.It is poor to utilize the coherent measurement method to obtain optical frequency, and then calculates the movement velocity and the length of steel plate.This method is benchmark with optical maser wavelength, though measuring accuracy is higher environmental baseline is required height, dust and airflow influence measurement stability and precision.The cost height is safeguarded inconvenient.2, the filter of photoelectricity space is prior art frequently:
(1) utilizing photoelectricity space filter frequency method to survey the long prior art that tests the speed is vehicle-mounted automobile speed instrument.Its technical characterstic is to adopt the extraordinary detector of pectination differential type to realize the optical space filter frequently.On detector, according to Fuli's phyllogen reason, the sinusoidal component that this visual light distribution can be regarded as by many different light intensity amplitudes, different optical spatial frequency, out of phase is formed by stacking optical lens with the optical image imaging on road surface.Extraordinary detector is only gathered the optical component that is complementary with its reference space frequency in this image, is called fundametal compoment.Extraordinary detector only has maximum response to this fundametal compoment, and this method is called the optical space filter frequently.The photosignal that is obtained by detector is the similar sinusoidal signal of a kind of frequency modulation, amplitude modulation, and the frequency of signal is proportional to the speed of the relative ground motion of automobile, and the sum of all wave numbers is directly proportional with the displacement of the relative ground motion of automobile in the signal.Utilize this method can measured automobiles the speed and the displacement of motion.This is a kind of disclosed technology.
(2) weak point of preceding method is: the displacement of the relative ground motion of measured automobiles will be provided with the sign of terminal artificially on the ground; Can cause the wave form distortion of photosignal on the road surface if any significantly shortcoming or defect, cause the error of wave number counting and displacement measurement.In addition, present this technology of no-trump still is used for the report of motion steel plate length on-line measurement.
The objective of the invention is: a kind of photoelectricity space filter frequency method and pick-up unit thereof of steel plate length on-line measurement are provided, and this method and device reach following purpose:
1, overcome the deficiency that has the steel plate length line Measurement Technique now, a kind of photoelectricity space filter technology on-line measurement campaign frequently steel plate length that utilizes is proposed;
2, propose a kind of energy and adapt to different surface of steel plate optical properties and different steel plate movement velocitys, have automatic gain control and automatic frequency tracking ability, can obtain the signal Processing of the photosignal of optimum signal-noise ratio;
3, overcome the existing photoelectricity space filter deficiency of technology frequently, the wave number counting error that a kind of compensation causes because of the photosignal wave form distortion is proposed;
4, propose a kind of can the elimination and measure cumulative errors, improve thick, the accurate measurement multiple measurement method of steel plate length measurement precision;
5, propose a kind ofly can improve the optoelectronic switch that motion steel plate termination entered, withdrawed from bearing accuracy;
6, even propose a kind of slope compensation method that also can the true length of correct measurement steel plate under steel plate banking motion situation;
7, design a kind of simple in structure, reliable operation, easy to maintenance, can adapt to steel mill's production environment, long method and the pick-up unit thereof of steel plate on-line measurement that measuring accuracy is high and stable.
The present invention is a kind of photoelectricity space filter frequency method and pick-up unit thereof of steel plate length on-line measurement, this device includes: tested steel plate 1, move along vowing a direction, lighting device 3 by high stability power supply 2 power supplies is set above steel plate 1, steel plate 1 surface that is illuminated by optical imaging system 4 imaging on photodetector 5, resulting space filter signal frequently is connected on the signal gathering unit 7 through electronics pre processing circuit 6, when steel plate 1 by the time gather by termination positioning switch 8 control, enter calculation and the compensation of finishing data in the computing machine 9, survey long result by display unit 10 outputs at last, inclination sensor 11 is measured the motion of steel plate 1 and is tilted, give computing machine 9 and carry out length correction, smart bigness scale amount combined switch 12 can be measured the whole rice length value of steel plate, length less than whole rice takes multiple measurements by main measurement mechanism, eliminate cumulative errors, improve measuring accuracy.
Wherein, this method includes: 1, the electronic signal process technology of space filter frequency signal:
(1) the automatic gain control and treatment of signal: the surface structure of the different steel plates or the diverse location of same steel plate is incomplete same, detected space filter its amplitude of signal frequently differs greatly, excessive signal causes the saturated distortion of waveform, too small signal can't be measured, the capital causes measuring error, needs the automatic gain control and treatment of signal for this reason;
(2) the automatic tracking filter of signal is handled: the noise of electron device and testing circuit and interference can't be handled small-signal, need carry out narrow-band filtering, the frequency of signal changed thereupon when but steel plate moved with friction speed, in order to obtain best signal noise ratio, need to adopt the automatic tracking filter of signal to handle;
(3) the frequency multiplication phase locked track of signal is handled: the space filter waveform of signal frequently is the similar sinusoidal signal of frequency modulation, amplitude modulation, count for the ease of waveform, improve simultaneously and measure sensitivity, the present invention has adopted the phase locking frequency multiplying of signal to follow the tracks of and has handled, and waveform transformation is become the frequency multiplication square wave: 2, the compensation technique of space filter frequency signal waveform counting error:
Because surface of steel plate is uneven, individual bits is equipped with defect, scar, scuffing, oxide skin etc., cause the filter local distortion of signal waveform frequently, cause the omission of waveform counting or unnecessary, can't carry out correct counting, this wave form distortion is at random, and the accumulative total of counting error causes at all can't carry out linear measure longimetry, the present invention proposes the compensation technique of two kinds of waveform counting errors;
(1) average period compensation technique: in measuring process, utilize computing machine that signal waveform is noted in real time, determine the peak dot of waveform simultaneously in real time, the position of mid point and valley point, and three groups of cycle series have been formed respectively by these limits, the cycle that can see normal waveform correspondence from these periodograms is uniform, the cycle of distorted waveform correspondence is uneven, after certain thresholding definition distortion periodic quantity, the adjacent distortion cycle is divided into the distortion district, at this moment, cycle in both sides, distortion district is uniform, calculate the average period of two side areas, again divided by the time in distortion district, the wave number of the normal waveform that the Qu Zhongsuo that promptly can obtain distorting comprises, like this, in whole periodograms, ordinary wave shape is carried out normal waveform counting, the district compensates counting to distortion, just can obtain correct waveform count value of cycle, can calculate the length value of steel plate thus;
(2) consecutive periods compensation technique: under steel plate moves uneven situation, the periodogram of waveform is uneven, at this moment, can comprise distortion district in a big way in one of definition calculate and distinguish, in this district, calculate the matched curve in each cycle, according to the cycle of waveform in the definite distortion of this matched curve district, the count value that can be compensated; 3, the optoelectronic switch of location, steel plate termination usefulness:
In order to determine the position end to end of steel plate, provide the start-stop interval of counting spatial filtering signal, the present invention has adopted the location optoelectronic switch of two kinds of forms:
(1) transmission-type: below steel plate, place two photoelectric tubes at a distance of certain distance facing to main optical path, steel plate by the time light stopped respectively and logical light, form the photoswitch signal, the collection of control spatial filtering signal;
(2) reflective: accept on the face two photoelectric tubes of device what accepting light path at a distance of certain distance, steel plate by the time light be accepted respectively or do not accepted, form the photoswitch signal, the collection of control spatial filtering signal; 4, the compensation technique of steel plate position inclination:
The inclined position that takes place during the steel plate motion makes the measurement of vertical length become the measurement of tilt length, cause measuring error, the indemnifying measure of Ti Chuing is for this reason: at the length direction perpendicular to steel plate, both sides at gauge head unit, install two photoelectric tubes, when steel plate passed through, banking motion made two photoelectric tube break-make light formation times poor, corresponding to the size that tilts, can utilize the compensation basis that tilts as steel plate; 5, long technology is surveyed in the smart thick combination of eliminating cumulative errors:
The space filter counting of waveform frequently may produce counting error, may be very big for long these cumulative errors of steel plate, must eliminate, the present invention proposes a kind of essence and slightly makes up survey length technology: in the position along steel plate direction of motion apart from gauge head center integer rice optoelectronic switch is set on demand, when the termination of steel plate enters into main gauge head moment, the state of judging all optoelectronic switches can be measured the whole rice number of steel plate, utilize main gauge head to measure less than one meter length, this method adopts greater than time more than 10 meters at steel plate length.The present invention has following advantage and good effect: 1, and advantage of the present invention:
(1) is contactless, full automatic on-line measurement
(2) measuring accuracy height, measurement range are not limit (steel plate of energy measurement random length)
(3) no rubbing wear, reliable long-term working, durable, long working life
(4) apparatus structure exquisiteness, auxiliary body is few, and installation and maintenance are convenient
(5) work space is little, and it is big to survey long scope, and measurement capability is strong
(6) environmental requirement is low, works 2, good effect of the present invention on the steel rolling production-line of suitable rugged surroundings:
Along with steel and iron industry production develops to the intensification direction, more and more strict to the quality inspection of product.The linear measure longimetry of steel plate finished product is an important project, and the long method and system of survey that the present invention proposes is the effective means that addresses this problem.This system applies improving the automatization level of Iron and Steel Production: the lumber recovery, the qualification rate that improve finished product; Improve the market competitiveness of enterprise, will produce good economy and social effect.
The present invention has following accompanying drawing:
Fig. 1 systems technology scheme synoptic diagram.
Number in the figure is as follows:
1 steel plate, 2 power supplys, 3 lighting devices
4 optical imaging systems, 5 optical detectors, 6 circuit
7 signal gathering unit, 8 switches, 9 computing machines
10 display units, 11 sensors, 12 switches
The course of work of the present invention cooperates graphic being described as follows now:
See also shown in Figure 1, wherein tested steel plate 1, move along vowing a direction, lighting device 3 by high stability power supply 2 power supplies is set above steel plate 1, steel plate 1 surface that is illuminated by optical imaging system 4 imaging on photodetector 5, resulting space filter signal frequently is connected on the signal gathering unit 7 through electronics pre processing circuit 6, when steel plate 1 by the time gather by termination positioning switch 8 control, enter calculation and the compensation of finishing data in the computing machine 9, survey long result by display unit 10 outputs at last, inclination sensor 11 is measured the motion of steel plate 1 and is tilted, give computing machine 9 and carry out length correction, smart bigness scale amount combined switch 12 can be measured the whole rice length value of steel plate, takes multiple measurements by main measurement mechanism less than whole meter length, eliminate cumulative errors, improve measuring accuracy.
Finished test on three sublines in succession in factory, obtained ideal results, length measurement precision reaches 5/10000ths to millesimal level.
Claims (2)
1, a kind of photoelectricity space filter of steel plate length on-line measurement is pick-up unit frequently, it is characterized in that: this device includes: tested steel plate (1), move along vowing a direction, in steel plate (1) top the lighting device (3) of being powered by high stability power supply (2) is set, the steel plate that is illuminated (1) surface by optical imaging system (4) imaging on photodetector (5), resulting space filter signal frequently is connected on the signal gathering unit (7) through electronics pre processing circuit (6), when steel plate (1) by the time gather by termination positioning switch (8) control, enter calculation and the compensation of finishing data in the computing machine (9), survey long result by display unit (10) output at last, inclination sensor (11) is measured the motion of steel plate (1) and is tilted, give computing machine (9) and carry out length correction, smart bigness scale amount combined switch (12) can be measured the whole rice length value of steel plate, length less than whole rice takes multiple measurements by main measurement mechanism, eliminate cumulative errors, improve measuring accuracy.
2, a kind of photoelectricity space of steel plate length on-line measurement filter frequency method, it is characterized in that: this method includes:
One, the electronic signal process technology of space filter frequency signal:
(1) the automatic gain control and treatment of signal: the surface structure of the different steel plates or the diverse location of same steel plate is incomplete same, detected space filter its amplitude of signal frequently differs greatly, excessive signal causes the saturated distortion of waveform, too small signal can't be measured, the capital causes measuring error, needs the automatic gain control and treatment of signal for this reason;
(2) the automatic tracking filter of signal is handled: the noise of electron device and testing circuit and interference can't be handled small-signal, need carry out narrow-band filtering, the frequency of signal changed thereupon when but steel plate moved with friction speed, in order to obtain best signal noise ratio, need to adopt the automatic tracking filter of signal to handle;
(3) the frequency multiplication phase locked track of signal is handled: the space filter waveform of signal frequently is the similar sinusoidal signal of frequency modulation, amplitude modulation, count for the ease of waveform, improve simultaneously and measure sensitivity, the present invention has adopted the phase locking frequency multiplying of signal to follow the tracks of and has handled, and waveform transformation is become the frequency multiplication square wave:
Two, the compensation technique of space filter frequency signal waveform counting error:
Because surface of steel plate is uneven, individual bits is equipped with defect, scar, scuffing, oxide skin etc., cause the filter local distortion of signal waveform frequently, cause the omission of waveform counting or unnecessary, can't carry out correct counting, this wave form distortion is at random, and the accumulative total of counting error causes at all can't carry out linear measure longimetry, the present invention proposes the compensation technique of two kinds of waveform counting errors;
(1) average period compensation technique: in measuring process, utilize computing machine that signal waveform is noted in real time, determine the peak dot of waveform simultaneously in real time, the position of mid point and valley point, and three groups of cycle series have been formed respectively by these limits, the cycle that can see normal waveform correspondence from these periodograms is uniform, the cycle of distorted waveform correspondence is uneven, after certain thresholding definition distortion periodic quantity, the adjacent distortion cycle is divided into the distortion district, at this moment, cycle in both sides, distortion district is uniform, calculate the average period of two side areas, again divided by the time in distortion district, the wave number of the normal waveform that the Qu Zhongsuo that promptly can obtain distorting comprises, like this, in whole periodograms, ordinary wave shape is carried out normal waveform counting, the district compensates counting to distortion, just can obtain correct waveform count value of cycle, can calculate the length value of steel plate thus;
(2) consecutive periods compensation technique: under steel plate moves uneven situation, the periodogram of waveform is uneven, at this moment, can comprise distortion district in a big way in one of definition calculate and distinguish, in this district, calculate the matched curve in each cycle, according to the cycle of waveform in the definite distortion of this matched curve district, the count value that can be compensated;
Three, the optoelectronic switch of location, steel plate termination usefulness: in order to determine the position end to end of steel plate, provide the start-stop interval of counting spatial filtering signal, the present invention has adopted the location optoelectronic switch of two kinds of forms:
(1) transmission-type: below steel plate, place two photoelectric tubes at a distance of certain distance facing to main optical path, steel plate by the time light stopped respectively and logical light, form the photoswitch signal, the collection of control spatial filtering signal;
(2) reflective: accept on the face two photoelectric tubes of device what accepting light path at a distance of certain distance, steel plate by the time light be accepted respectively or do not accepted, form the photoswitch signal, the collection of control spatial filtering signal:
Four, the compensation technique of steel plate position inclination: the inclined position that takes place during the steel plate motion makes the measurement of vertical length become the measurement of tilt length, cause measuring error, the indemnifying measure of Ti Chuing is for this reason: at the length direction perpendicular to steel plate, both sides at gauge head unit, install two photoelectric tubes, when steel plate passed through, banking motion made two photoelectric tube break-make light formation times poor, corresponding to the size that tilts, can utilize the compensation basis that tilts as steel plate;
Five, long technology is surveyed in the smart thick combination of eliminating cumulative errors: the space filter counting of waveform frequently may produce counting error, may be very big for long these cumulative errors of steel plate, must eliminate, the present invention proposes a kind of essence and slightly makes up survey length technology: in the position along steel plate direction of motion apart from gauge head center integer rice optoelectronic switch is set on demand, when the termination of steel plate enters into main gauge head moment, the state of judging all optoelectronic switches can be measured the whole rice number of steel plate, utilize main gauge head to measure less than one meter length, this method adopts greater than time more than 10 meters at steel plate length.The present invention has following advantage and good effect:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98120122 CN1103440C (en) | 1998-10-06 | 1998-10-06 | Photoelectronic spatial filtering method for on-line measurement of plate length and on-line detector |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 98120122 CN1103440C (en) | 1998-10-06 | 1998-10-06 | Photoelectronic spatial filtering method for on-line measurement of plate length and on-line detector |
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| CN1250151A true CN1250151A (en) | 2000-04-12 |
| CN1103440C CN1103440C (en) | 2003-03-19 |
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| CN 98120122 Expired - Fee Related CN1103440C (en) | 1998-10-06 | 1998-10-06 | Photoelectronic spatial filtering method for on-line measurement of plate length and on-line detector |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101221040B (en) * | 2007-01-11 | 2010-07-21 | 宝山钢铁股份有限公司 | Steel bar plate dimensional measurement method and device |
| CN102322803A (en) * | 2011-08-12 | 2012-01-18 | 中冶南方(武汉)威仕工业炉有限公司 | Steel blank length-measurement positioning system |
| CN101957177B (en) * | 2009-07-15 | 2012-05-30 | 宝山钢铁股份有限公司 | Steel plate crown measurement method with error compensation |
| CN103376062A (en) * | 2012-04-20 | 2013-10-30 | 洛阳北方玻璃技术股份有限公司 | Method for measuring length of glass and device thereof |
| CN106324612A (en) * | 2015-06-30 | 2017-01-11 | 佳能株式会社 | Length measuring apparatus and method of manufacturing article |
| CN107796312A (en) * | 2017-10-27 | 2018-03-13 | 中国航发南方工业有限公司 | A kind of measuring method of metal parts size |
| CN110017782A (en) * | 2019-05-13 | 2019-07-16 | 广州市康尼斯自动化有限公司 | A kind of multipoint mode object distance measurement method and its structure |
| CN113333480A (en) * | 2021-04-25 | 2021-09-03 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
| CN113834445A (en) * | 2021-10-04 | 2021-12-24 | 东北大学 | Method for detecting sizes of slag and burr in casting blank flame cutting |
| CN114713644A (en) * | 2022-04-06 | 2022-07-08 | 安徽大学 | Metallurgical high-speed continuous rolling intelligent control system based on laser radar accurate speed measurement |
-
1998
- 1998-10-06 CN CN 98120122 patent/CN1103440C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101221040B (en) * | 2007-01-11 | 2010-07-21 | 宝山钢铁股份有限公司 | Steel bar plate dimensional measurement method and device |
| CN101957177B (en) * | 2009-07-15 | 2012-05-30 | 宝山钢铁股份有限公司 | Steel plate crown measurement method with error compensation |
| CN102322803A (en) * | 2011-08-12 | 2012-01-18 | 中冶南方(武汉)威仕工业炉有限公司 | Steel blank length-measurement positioning system |
| CN102322803B (en) * | 2011-08-12 | 2013-08-28 | 中冶南方(武汉)威仕工业炉有限公司 | Steel blank length-measurement positioning system |
| CN103376062A (en) * | 2012-04-20 | 2013-10-30 | 洛阳北方玻璃技术股份有限公司 | Method for measuring length of glass and device thereof |
| CN103376062B (en) * | 2012-04-20 | 2015-12-02 | 洛阳北方玻璃技术股份有限公司 | Long method surveyed by a kind of glass |
| CN106324612A (en) * | 2015-06-30 | 2017-01-11 | 佳能株式会社 | Length measuring apparatus and method of manufacturing article |
| CN107796312A (en) * | 2017-10-27 | 2018-03-13 | 中国航发南方工业有限公司 | A kind of measuring method of metal parts size |
| CN107796312B (en) * | 2017-10-27 | 2019-12-03 | 中国航发南方工业有限公司 | A kind of measurement method of metal parts size |
| CN110017782A (en) * | 2019-05-13 | 2019-07-16 | 广州市康尼斯自动化有限公司 | A kind of multipoint mode object distance measurement method and its structure |
| CN113333480A (en) * | 2021-04-25 | 2021-09-03 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
| CN113333480B (en) * | 2021-04-25 | 2022-08-12 | 大冶特殊钢有限公司 | Online visual length measuring method for steel pipe rolled by mandrel |
| CN113834445A (en) * | 2021-10-04 | 2021-12-24 | 东北大学 | Method for detecting sizes of slag and burr in casting blank flame cutting |
| CN114713644A (en) * | 2022-04-06 | 2022-07-08 | 安徽大学 | Metallurgical high-speed continuous rolling intelligent control system based on laser radar accurate speed measurement |
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| CN1103440C (en) | 2003-03-19 |
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