Summary of the invention
The objective of the invention is to overcome the shortcoming that exists in the prior art, the preparation method of the high solids content polyurea polylol that provide that a kind of working condition is simple, good product performance, solid content height (solid content is 25%~45%) and viscosity is lower.
Purpose of the present invention is achieved through the following technical solutions: the raw material of employing comprises polyether glycol, hydrazine hydrate and isocyanic ester, wherein the weight ratio of the weight of isocyanic ester and hydrazine and polyether glycol is 0.25~0.45 (being that solid content is 25%~45%), and the mol ratio of isocyanic ester and hydrazine is 0.8~1.2; Its preparation method comprises following step:
(1) with the part polyether glycol with after hydrazine hydrate mixes, add dibasic alcohol as dispersion agent, stirred then 1~15 minute; The consumption of described dibasic alcohol is 1%~20% of a gross weight;
(2) after being mixed, residual polyether polyol and isocyanic ester shake up 30 seconds~5 minutes;
(3) mixture that step (2) is obtained added in 30 seconds~3 minutes in the mixture that step (1) obtains, and mixed; System generation thermopositive reaction this moment temperature rises rapidly;
(4) after the temperature for the treatment of the heat release system drops to normal temperature ,-0.2~-0.1MPa, temperature vacuumize under 90~120 ℃ the condition, removes residual monomer, can obtain high solids content polyurea polylol product.
In the described step (1), preferred 5~10 minutes of churning time; The consumption of dibasic alcohol is preferably 5%~10% of gross weight; The dibasic alcohol preferred molecular weight is lower than 200 dibasic alcohol, preferably selects in ethylene glycol, propylene glycol or the butyleneglycol any.
The mol ratio of residual polyether polyol and isocyanic ester is 0.5~2 in the described step (2), preferred 30 seconds~2 minutes of the time that shakes up.
In the described step (3), preferred 10~60 minutes of churning time.
In the described step (4), the pressure when vacuumizing is preferred-and 0.1MPa, time of vacuumizing are 2~3 hours.
In the raw material, generally between 20~60, functional group is between 2~4 for the hydroxyl value of polyether glycol, and molecular weight is between 2000~8000, and primary hydroxyl is more is advisable; Generally select the 330N polyether glycol for use.
In the raw material, isocyanic ester can be aliphatic isocyanates or aromatic polyisocyanate, as m-benzene diisocyanate, PPDI, polymethine polyphenyl polyisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, naphthalene diisocyanate, ditan 4,4 '-or 2,4-or 2,2 '-vulcabond, hexamethylene-diisocyanate etc.; Generally select 2 for use, 4-and 2, the mixture of 6-tolylene diisocyanate.
The principle that the present invention prepares the high solids content polyurea polylol is: add an amount of dibasic alcohol as dispersion agent in reaction system, dibasic alcohol is as the intermediary of close amine and parent's alcohol, make hydrazine hydrate better be dispersed in the polyether glycol, impel hydrazine hydrate and isocyanic ester fully to react, reducing unnecessary crosslinking reaction takes place, stop the cross-linking products that generates to form the aggregate of bulk, reduce the partially hydrated hydrazine of product embedding and influence the stoichiometry of reaction, reduced the viscosity of product when improving the product solid content; In reaction process, stir simultaneously, make particle trend towards forming slick near-spherical form, improve particulate size, dispersiveness and particle shape by plasticising mechanism.
The present invention compared with prior art has following advantage and effect: the polyurea polylol solid content height that (1) is prepared, and viscosity is lower, good stability, the urethane foam that adopts this polyurea polylol to make has advantages of high bearing capacity and good flame retardancy, can reach from putting out level; (2) can use comparatively easy production equipment, production cost is lower; (3) building-up process is simple to operate, favorable reproducibility.
Embodiment
Below in conjunction with embodiment the present invention is done further detailed description, but embodiments of the present invention are not limited thereto.
Embodiment 1
Add the 330N polyether glycol, 10g propylene glycol (account for gross weight 4.6%) of 102.8g and the hydrazine hydrate (hydrazine content is 80%) of 25.8g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 5 minutes at normal temperatures; Adding the 42.7g isocyanic ester that has mixed after shaking up 1 minute in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 42.7g polyether glycol, continue again to stir 45 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 115 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 35% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 4100mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 2
Add the 330N polyether glycol, 20g propylene glycol (account for gross weight 7.8%) of 135.3g and the hydrazine hydrate (hydrazine content is 80%) of 15.3g in four-hole boiling flask, connect thermometer and stirring arm, at room temperature continuously stirring is 15 minutes; Adding the 46.8g isocyanic ester that has mixed after shaking up 45 seconds in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 46.8g polyether glycol, continue again to stir 25 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 3 hours under 100 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 30% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 4600mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 3
Add the 330N polyether glycol, 20g butyleneglycol (account for gross weight 8.8%) of 90.6g and the hydrazine hydrate (hydrazine content is 80%) of 20.7g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 8 minutes at normal temperatures; Adding the 54.9g isocyanic ester that has mixed after shaking up 2 minutes in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 54.9g polyether glycol, continue again to stir 50 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 100 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 45% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 7100mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 4
Add the hydrazine hydrate (hydrazine content is 80%) of 330N polyether glycol, 20g butyleneglycol (accounting for gross weight 9.2%) and the 25.8g of 102.8g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 5 minutes at normal temperatures; Adding the 42.7g isocyanic ester that has mixed after shaking up 1 minute in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 42.7g polyether glycol, continue again to stir 45 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 115 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 35% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 4300mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 5
Add the hydrazine hydrate (hydrazine content is 80%) of 330N polyether glycol, 30g ethylene glycol (accounting for gross weight 11%) and the 15.3g of 135.3g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 15 minutes at normal temperatures; Adding the 46.8g isocyanic ester that has mixed after shaking up 45 seconds in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 46.8g polyether glycol, continue again to stir 25 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 3 hours under 100 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 30% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 4100mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 6
Add the 330N polyether glycol, 35g ethylene glycol (account for gross weight 14%) of 90.6g and the hydrazine hydrate (hydrazine content is 80%) of 20.7g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 8 minutes at normal temperatures; Adding the 54.9g isocyanic ester that has mixed after shaking up 2 minutes in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 54.9g polyether glycol, continue again to stir 50 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 100 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 45% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 7200mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 7
Add the 330N polyether glycol, 45g ethylene glycol (account for gross weight 17%) of 102.8g and the hydrazine hydrate (hydrazine content is 80%) of 25.8g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 5 minutes at normal temperatures; Adding the 42.7g isocyanic ester that has mixed after shaking up 1 minute in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 42.7g polyether glycol, continue again to stir 45 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 115 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 35% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 2200mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.
Embodiment 8
Add the 330N polyether glycol, 95g ethylene glycol (account for gross weight 20%) of 189.3g and the hydrazine hydrate (hydrazine content is 80%) of 23g in four-hole boiling flask, connect thermometer and stirring arm, continuously stirring is 10 minutes at normal temperatures; Adding the 61g isocyanic ester that has mixed after shaking up 30 seconds in 30 seconds in the inherent said mixture then (is 2,4-and 2, the mixture of 6-tolylene diisocyanate, wherein mol ratio 2,4-tolylene diisocyanate: 2,6-tolylene diisocyanate=4: 1) and the mixture of 101.6g polyether glycol, continue again to stir 30 minutes, this system generation thermopositive reaction, temperature rises rapidly; After treating that the heat release system temperature drops to normal temperature, connecting the condensing reflux pipe, is to vacuumize 2 hours under 100 ℃ the condition for-0.1MPa, temperature at pressure, removes residual monomer, gets final product to such an extent that solid content is 25% high solids content polyurea polylol product.
The high solids content polyurea polylol that obtains is a milky white liquid, and adopting NDJ-1 type rotary viscosimeter instrument to record its viscosity is 1450mpas; Adopt LG-10-24 type whizzer to carry out centrifugation half an hour, do not produce precipitation with the rotating speed of 12000 commentaries on classics/S.