CN1239836C - Pressure resistance bellows - Google Patents

Pressure resistance bellows Download PDF

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Publication number
CN1239836C
CN1239836C CN 200410008781 CN200410008781A CN1239836C CN 1239836 C CN1239836 C CN 1239836C CN 200410008781 CN200410008781 CN 200410008781 CN 200410008781 A CN200410008781 A CN 200410008781A CN 1239836 C CN1239836 C CN 1239836C
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pipe
bellows
pressure
proportional valve
cavity
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CN1563776A (en
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李岐
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Zhejiang Yueding Corrugated Tube Co Ltd
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Institute of Mechanics of CAS
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Abstract

本发明公开了一种抗压波纹管,它包括管体及管体两端的接头,其中管体的管壁为两层以上的多层结构,管壁的相邻层之间通过管体两端的接头构成一密闭腔体,腔体内充满液体介质,相邻腔体之间设置有压强比例阀,最里侧腔体与波纹管管孔之间设置有同样的压强比例阀。本发明波纹管中所输送的流体压力可按一定比例分配给管壁的各个层上,因此在不增加单层壁厚的情况下可成倍提高波纹管的抗压强度,具有结构简单,制造方便,性能稳定、耐疲劳等优点。

Figure 200410008781

The invention discloses a pressure-resistant corrugated pipe, which includes a pipe body and joints at both ends of the pipe body, wherein the pipe wall of the pipe body is a multi-layer structure with more than two layers, and the adjacent layers of the pipe wall pass through the joints at both ends of the pipe body. The joint forms a closed cavity, which is filled with liquid medium, and a pressure proportional valve is set between adjacent cavities, and the same pressure proportional valve is set between the innermost cavity and the bellows pipe hole. The fluid pressure conveyed in the corrugated pipe of the present invention can be distributed to each layer of the pipe wall in a certain proportion, so the compressive strength of the corrugated pipe can be doubled without increasing the wall thickness of the single layer, and it has a simple structure and is easy to manufacture. Convenient, stable performance, fatigue resistance and other advantages.

Figure 200410008781

Description

抗压波纹管Compression bellows

技术领域technical field

本发明涉及一种波纹管,尤其涉及一种抗压波纹管。The invention relates to a bellows, in particular to a pressure-resistant bellows.

背景技术Background technique

在波纹管的应用当中,尤其是运输高温、高压液体介质的大口径波纹管,人们通常在波纹管上设置平衡膨胀节和波纹管补偿器来提高其抗压强度,防止爆炸和消除应力,但这种膨胀节、补偿器不仅加工工艺复杂、造价高,而且介质压力会使管道对固定支座产生很大的推力,给支座的设计带来困难,不易推广和普及,同时由于结构上的缺陷,波纹管受压不够平衡,应力消除不够理想,有时甚至无法满足使用要求;若通过增加单层壁厚的方式来提高其抗压强度,则造成波纹管强度很大而补偿量较小,且耐压强度提高量有限,此外还存在寿命短、稳定性差、不经济等缺点。In the application of bellows, especially large-diameter bellows for transporting high-temperature and high-pressure liquid media, people usually install balanced expansion joints and bellows compensators on the bellows to improve their compressive strength, prevent explosions and relieve stress, but This kind of expansion joint and compensator not only has complex processing technology and high cost, but also the medium pressure will cause the pipeline to generate a large thrust on the fixed support, which brings difficulties to the design of the support and is not easy to promote and popularize. Defects, the pressure of the bellows is not balanced enough, the stress relief is not ideal, and sometimes it cannot even meet the requirements of use; if the compressive strength is increased by increasing the thickness of the single layer, the strength of the bellows will be large and the compensation amount will be small. Moreover, the increase in compressive strength is limited, and there are also disadvantages such as short life, poor stability, and uneconomical.

发明内容Contents of the invention

针对现有技术的不足,本发明的目的在于提供一种抗压强度高、制造工艺简单、耐疲劳的抗压波纹管。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a pressure-resistant corrugated pipe with high compressive strength, simple manufacturing process and fatigue resistance.

为实现上述目的,本发明抗压波纹管包括管体及管体两端的接头,其中管体的管壁为两层以上的多层结构,管壁的相邻层之间通过管体两端的接头构成一密闭腔体,腔体内充满液体介质,相邻腔体之间设置有压强比例阀,最里侧腔体与波纹管管孔之间设置有同样的压强比例阀。In order to achieve the above object, the pressure-resistant corrugated pipe of the present invention includes a pipe body and joints at both ends of the pipe body, wherein the pipe wall of the pipe body is a multi-layer structure with more than two layers, and the adjacent layers of the pipe wall pass through the joints at both ends of the pipe body. A closed cavity is formed, the cavity is filled with liquid medium, a pressure proportional valve is set between adjacent cavities, and the same pressure proportional valve is set between the innermost cavity and the bellows tube hole.

进一步地,所述压强比例阀设置在所述管壁相邻两腔体之间的管壁层上。Further, the pressure proportional valve is arranged on the pipe wall layer between two adjacent cavities of the pipe wall.

进一步地,所述压强比例阀为活塞式结构,活塞两端的工作面积不同,活塞两端的工作面各自与相邻两腔体中的一个腔体连通。Further, the pressure proportional valve is a piston-type structure, the working areas at both ends of the piston are different, and the working surfaces at both ends of the piston communicate with one of the two adjacent cavities.

进一步地,所述管壁为两层。Further, the pipe wall has two layers.

进一步地,所述管壁为三层。Further, the pipe wall has three layers.

将波纹管的管壁设置成多层,层与层之间构成一个个密闭的腔体,同时腔体内充满液体介质,并在相邻腔体之间设置压强比例阀后,使波纹管中所输送的流体的压力被按一定比例分配给管壁的各个层上,因此在不增加单层壁厚的情况下可成倍提高波纹管的抗压强度,本发明具有结构简单,制造方便,性能稳定、耐疲劳等优点。The pipe wall of the corrugated pipe is arranged in multiple layers, forming a closed cavity between the layers, and the cavity is filled with liquid medium at the same time, and after setting a pressure proportional valve between adjacent cavities, the bellows in the corrugated pipe The pressure of the transported fluid is distributed to each layer of the pipe wall in a certain proportion, so the compressive strength of the corrugated pipe can be doubled without increasing the wall thickness of the single layer. The invention has the advantages of simple structure, convenient manufacture, and excellent performance Stability, fatigue resistance and other advantages.

附图说明Description of drawings

图1为本发明第一实施例的结构示意图;Fig. 1 is the structural representation of the first embodiment of the present invention;

图2为本发明第二实施例的结构示意图。Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.

具体实施方式Detailed ways

在第一实施例中,如图1所示,波纹管为双层,由内层波纹管2和外层波纹管3构成,其两端连接有法兰1,并通过密封件密封,在波纹管2与波纹管3之间的腔体5中装满液体介质,在波纹管2的端口处的管壁上设置有压强比例阀6,它的比例系数为1∶2,比例阀6的上工作面位于腔体5中,下工作面位于波纹管2的内腔4中;工作时,如果内腔4中的输送介质压为P1,即波纹管2内侧受到的压强为P1,则在比例阀的作用下,腔体5中的介质压为P1/2,即波纹管2外侧受到的压强为P1/2,因此波纹管2受到的实际压强为P1/2,而外层波纹管3内侧受到的压强为P1/2,外侧受到的大气压为P0,因此波纹管3受到的实际压强为(P1/2-P0),若要波纹管2和3受到相同的压强,以最大限度的提高波纹管的抗压能力,经简单计算可得到压强比例阀的比例系数应为(P+P0)/2P。In the first embodiment, as shown in Figure 1, the corrugated pipe is double-layered, consisting of an inner corrugated pipe 2 and an outer corrugated pipe 3, flanges 1 are connected to both ends of the corrugated pipe, and are sealed by seals. The cavity 5 between the pipe 2 and the bellows 3 is filled with liquid medium, and a pressure proportional valve 6 is set on the wall at the port of the bellows 2, and its proportional coefficient is 1:2, and the upper part of the proportional valve 6 The working surface is located in the cavity 5, and the lower working surface is located in the inner cavity 4 of the bellows 2; when working, if the conveying medium pressure in the inner cavity 4 is P 1 , that is, the pressure on the inner side of the bellows 2 is P 1 , then Under the action of the proportional valve, the medium pressure in the cavity 5 is P 1 /2, that is, the pressure on the outside of the bellows 2 is P 1 /2, so the actual pressure on the bellows 2 is P 1 /2, and the pressure on the outside of the bellows 2 is P 1 /2. The pressure on the inner side of the corrugated pipe 3 is P 1 /2, and the atmospheric pressure on the outer side is P 0 , so the actual pressure on the corrugated pipe 3 is (P 1 /2-P 0 ), if the bellows 2 and 3 are to be subjected to the same In order to maximize the pressure resistance of the bellows, the proportional coefficient of the pressure proportional valve can be obtained by simple calculation as (P+P0)/2P.

在某些压力较大、双层抗压波纹管仍不能满足使用要求的应用场所,可通过增加波纹管的层数来降低每层波纹管受到的压力,以此来提高其整体抗压能力,如图2所示,在第二实施例中,波纹管为三层,在原有的两层基础上增加了外层波纹管7,在波纹管7和波纹管3之间安装有压强比例阀8,若要每层受到的压力相等,则经计算后可得压强比例阀的比例系数应为(2P0+P)/(2P+P0)。In some application places where the pressure is relatively high and the double-layer compression bellows still cannot meet the requirements of use, the pressure on each layer of bellows can be reduced by increasing the number of layers of bellows, so as to improve its overall compression resistance. As shown in Figure 2, in the second embodiment, the bellows are three layers, and the outer bellows 7 is added on the basis of the original two layers, and a pressure proportional valve 8 is installed between the bellows 7 and the bellows 3 , if the pressure on each layer is to be equal, the proportional coefficient of the pressure proportional valve should be (2P 0 +P)/(2P+P 0 ) after calculation.

Claims (5)

1, a kind of resistance to compression bellows, the joint that comprises body and body two ends, it is characterized in that, the tube wall of body is two-layer above multi-layer structure, joint by the body two ends between the adjacent layer of tube wall constitutes an airtight cavity, full of liquid medium in the cavity is provided with the pressure Proportional valve between the adjacent cavity, be provided with same pressure Proportional valve between the most inboard cavity and the bellows pore.
2, resistance to compression bellows as claimed in claim 1 is characterized in that, described pressure Proportional valve is arranged on the wall layers between adjacent two cavitys of described tube wall.
3, resistance to compression bellows as claimed in claim 1 is characterized in that, described pressure Proportional valve is a piston cylinder operator, the work area difference at piston two ends, and the working surface at piston two ends is communicated with a cavity in adjacent two cavitys separately.
4, resistance to compression bellows as claimed in claim 1 is characterized in that, described tube wall is two-layer.
5, resistance to compression bellows as claimed in claim 1 is characterized in that, described tube wall is three layers.
CN 200410008781 2004-03-19 2004-03-19 Pressure resistance bellows Expired - Fee Related CN1239836C (en)

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Application Number Priority Date Filing Date Title
CN 200410008781 CN1239836C (en) 2004-03-19 2004-03-19 Pressure resistance bellows

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CN1239836C true CN1239836C (en) 2006-02-01

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102588705B (en) * 2011-01-07 2013-09-18 李春光 Pipeline compensator
CN104100778A (en) * 2014-07-10 2014-10-15 镇江春环密封件集团有限公司 Steel lining polytef composite pipe
CN105042259B (en) * 2015-07-28 2017-03-08 中船动力有限公司 Double-wall expansion joint and installation method
CN106051368B (en) * 2016-06-01 2019-08-23 中国航空工业集团公司西安飞机设计研究所 A kind of damping muffler with radial-axial compensation function
CN110249169B (en) * 2016-12-13 2022-01-25 孟山都技术公司 Expansion joint fitting for flammable liquids

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Owner name: ZHEJIANG LEDING SYLPHON BELLOWS CO., LTD.

Free format text: FORMER OWNER: INST. OF MECHANICS, CAS

Effective date: 20091023

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20091023

Address after: Yueqing City, Zhejiang Province, South Town hang dry mouth Industrial Zone

Patentee after: Zhejiang Yueding Corrugated Tube Co., Ltd.

Address before: No. 15 West Fourth Ring Road, Beijing, Haidian District

Patentee before: Institute of Mechanics of Chinese Academy of Sciences

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20060201

Termination date: 20170319