CN1238213C - Power output changing-over method and control system for power assembly of mixed powder car - Google Patents

Power output changing-over method and control system for power assembly of mixed powder car Download PDF

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CN1238213C
CN1238213C CNB2003101004660A CN200310100466A CN1238213C CN 1238213 C CN1238213 C CN 1238213C CN B2003101004660 A CNB2003101004660 A CN B2003101004660A CN 200310100466 A CN200310100466 A CN 200310100466A CN 1238213 C CN1238213 C CN 1238213C
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engine
control system
power
value
motor
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CN1528612A (en
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张俊智
甘海云
李雅博
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Tsinghua University
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Abstract

The present invention relates to a power output switching method and a control system of a power assembly of a mixed powder car, which belongs to the field of a control technology of a power assembly of a mixed powder car. The power output switching method and the control system can carry out the power output switch of the power assembly of the mixed powder car and the energy management of the system, and judges according to a state conversion boundary value and a data collection result. The power assembly respectively switches to recovering and braking energy, an accumulator is charged by an engine, and states of electric drive, mixed drive, engine drive and the like are processed in phase. The control system comprises a main chip, a switch quantity regulating circuit, an analogue quantity regulating circuit, a pulse signal regulating circuit, a CAN bus interface, a DA converting circuit, a driving and isolating circuit and the like, wherein the circuits are respectively connected with the main chip. Output torque of a power source can be quickly and smoothly switched in large scale; compared with the common engine power, the method and the control system have an energy recovering function, the energy utilization efficiency is increased, and finally, the fuel economy of the whole car is increased.

Description

混合动力轿车动力总成的动力输出切换方法及其控制系统Power output switching method and control system of hybrid car powertrain

技术领域technical field

本发明属于混合动力轿车动力总成控制技术领域,特别涉及一种混合动力轿车动力总成的动力输出切换方法及多能源动力总成控制系统。The invention belongs to the technical field of hybrid car power assembly control, and in particular relates to a power output switching method of a hybrid electric car power assembly and a multi-energy power assembly control system.

背景技术Background technique

混合动力轿车以其低能耗、低排放等优点,已成为未来汽车技术研究的热点。混合动力电动汽车的动力总成控制系统的研究在国内尚处于起步阶段,仍无成熟技术出现。混合动力轿车的多能源控制系统是一个较为复杂的系统,需要协调处理作为动力源的发动机与电池电机系统之间的关系,同时还要根据需要与AMT(电子控制机械式变速器)控制系统通讯提供换档控制所需的信号以及控制变速箱离合器的结合与分离,众多的传感器信号也加大了多能源控制系统的复杂性。此外,混合动力汽车上存在300多伏的强电系统,多能源控制系统必须能在系统出现故障时,切断强电的供给,保证汽车各部件的安全。现有混合动力轿车的动力传动系统一般采用行星变速机构与电机构成无级变速或采用CVT(无级变速器),其成本较高。采用MT(手动变速器)型式的变速机构,不能实现自动换档,加大了驾驶员的劳动强度。With its advantages of low energy consumption and low emission, the hybrid car has become a hot spot in the research of future automobile technology. The research on the powertrain control system of hybrid electric vehicles is still in its infancy in China, and there is still no mature technology. The multi-energy control system of a hybrid car is a relatively complex system, which needs to coordinate the relationship between the engine as the power source and the battery motor system, and also communicate with the AMT (electronically controlled mechanical transmission) control system to provide The signals required for gear shift control and the combination and disengagement of the control gearbox clutch, and numerous sensor signals also increase the complexity of the multi-energy control system. In addition, there are more than 300 volts of strong power systems on hybrid vehicles, and the multi-energy control system must be able to cut off the supply of strong power when the system fails to ensure the safety of all parts of the car. The power transmission system of the existing hybrid car generally adopts a planetary transmission mechanism and a motor to form a continuously variable speed or adopts a CVT (continuously variable transmission), and its cost is relatively high. Adopting the transmission mechanism of MT (manual transmission) type cannot realize automatic gear shifting, which increases the labor intensity of the driver.

发明内容Contents of the invention

为了实现混合动力轿车动力系统的优化动力输出切换,降低成本。减小轿车排放量,降低油耗,本发明提供了一种混合动力轿车动力总成的动力输出切换方法,其特征在于该方法包括如下步骤:In order to realize the optimal power output switching of the hybrid car power system and reduce the cost. To reduce car emissions and reduce fuel consumption, the invention provides a power output switching method for a hybrid car powertrain, which is characterized in that the method includes the following steps:

1)利用动力总成控制系统采集加速踏板开关和开度、制动踏板开关和开度、发动机转速、电机转速、车速、蓄电池的SOC(State of Charge,充电状态)、电压和电流,以及混合动力轿车系统中各控制单元的故障信息;1) Use the powertrain control system to collect accelerator pedal switch and opening, brake pedal switch and opening, engine speed, motor speed, vehicle speed, battery SOC (State of Charge), voltage and current, and hybrid Fault information of each control unit in the power car system;

2)根据上述故障信息判断是否有故障,如有故障进行如下处理:置电机油门=0%、置发动机油门=0%、关闭ISG(启动发电一体机)、向配电系统发出断电请求并显示故障信息;2) Judging whether there is a fault according to the above fault information, if there is a fault, proceed as follows: set the motor throttle = 0%, set the engine throttle = 0%, close the ISG (integrated starter and generator), send a power-off request to the power distribution system and Display fault information;

3)如采集到AMT的换挡请求,动力总成控制系统减小发动机的油门开度,使换档平缓并给电机发送转速控制命令使AMT输入轴和输出轴达到转速同步;3) If the gear shift request of the AMT is collected, the powertrain control system reduces the throttle opening of the engine to make the gear shift smooth and sends a speed control command to the motor to make the AMT input shaft and output shaft achieve speed synchronization;

4)动力总成控制系统根据车速与加速踏板开度计算驾驶员的扭矩需求;4) The powertrain control system calculates the driver's torque demand according to the vehicle speed and the opening of the accelerator pedal;

5)确定状态转换值,即根据发动机的外特性线性插值计算发动机最大扭矩值,根据发动机20%油门的扭矩特性线性插值计算发动机关闭的最小扭矩值,并将电机额定功率单独驱动下的车速作为最小车速值;5) Determine the state transition value, that is, calculate the maximum torque value of the engine according to the linear interpolation of the external characteristics of the engine, calculate the minimum torque value of the engine off according to the linear interpolation of the torque characteristic of the engine 20% throttle, and use the motor speed under the rated power of the motor alone as minimum speed value;

6)根据所述的状态转换值、蓄电池SOC的上下限值和采集到的制动踏板开关状态进行如下判断,6) According to the state transition value, the upper and lower limit values of the battery SOC and the collected brake pedal switch state, the following judgments are made,

如果制动踏板开关接通,动力总成控制系统进行回收制动能量;如果制动踏板开关未接通,而当前蓄电池SOC值小于SOC下限值,则执行发动机对蓄电池充电,直到蓄电池SOC值大于SOC上限值;如果当前蓄电池SOC值大于SOC的下限值,则If the brake pedal switch is turned on, the powertrain control system will recover braking energy; if the brake pedal switch is not turned on, and the current battery SOC value is less than the SOC lower limit value, the engine will charge the battery until the battery SOC value greater than the SOC upper limit; if the current battery SOC value is greater than the SOC lower limit, then

判断充电过程是否结束,如果未结束,则判断驾驶员的扭矩需求是否大于发动机最大扭矩值,如所述扭矩需求大于发动机最大扭矩值,则进行混合驱动,否则执行发动机对蓄电池充电;Judging whether the charging process is over, if not, then judging whether the driver's torque demand is greater than the maximum torque value of the engine, if the torque demand is greater than the maximum torque value of the engine, perform hybrid driving, otherwise execute the engine to charge the battery;

如果充电过程结束,那么If the charging process ends, then

如果驾驶员的扭矩需求小于发动机关闭的最小扭矩值或车速小于发动机关闭的最小车速值,则动力总成控制系统进行电动驱动;否则If the driver's torque demand is less than the minimum torque value of the engine off or the vehicle speed is less than the minimum vehicle speed value of the engine off, the powertrain control system performs electric drive; otherwise

如果驾驶员的扭矩需求小于发动机最大扭矩值但大于发动机关闭的最小扭矩需求值且车速大于发动机关闭的最小车速值,则动力总成控制系统进行发动机驱动;If the driver's torque demand is less than the maximum engine torque value but greater than the minimum torque demand value for engine shutdown and the vehicle speed is greater than the minimum vehicle speed value for engine shutdown, the powertrain control system performs engine drive;

如果驾驶员的扭矩需求大于发动机最大扭矩值,则动力总成控制系统进行混合驱动;If the driver's torque demand is greater than the maximum torque value of the engine, the powertrain control system performs hybrid driving;

完成状态判断处理后返回步骤1)。Return to step 1) after completing the state judgment process.

第3)步中所述的换档过程控制方法中减小发动机的油门开度至8%。3) Decrease the throttle opening of the engine to 8% in the shift process control method described in the step.

所述蓄电池SOC下限值的范围为(40~50)%;蓄电池SOC上限值的范围为(60~70)%。The range of the battery SOC lower limit is (40-50)%; the range of the battery SOC upper limit is (60-70)%.

第6)步中所述的混合驱动方法为让发动机以100%油门工作,扭矩需求超出发动机最大扭矩值的部分由电机提供。The hybrid drive method described in step 6) is to allow the engine to work with 100% throttle, and the part where the torque demand exceeds the maximum torque value of the engine is provided by the electric motor.

所述的发动机对蓄电池充电的方法为发动机油门在扭矩需求对应的油门开度的基础上增加15%的油门开度用于发电。The method for the engine to charge the storage battery is to increase the throttle opening of the engine by 15% on the basis of the throttle opening corresponding to the torque demand for power generation.

回收制动能量时,电机的发电油门为20%。When recuperating braking energy, the electric motor's generative throttle is 20%.

本发明还提供了一种混合动力轿车动力总成控制系统,其特征在于:该动力总成控制系统包括存储控制程序的主芯片、与所述主芯片的输入口连接的采集AMT控制系统、配电系统、点火开关、加速踏板、制动踏板开关信号的开关量调理电路、与主芯片的A/D口连接的采集加速踏板、制动踏板、电控节气门、蓄电池管理系统模拟信号的模拟量调理电路、与主芯片的PAI(输入脉冲输入捕捉或脉冲累加器)口连接的采集发动机、电机、AMT控制系统脉冲信号的脉冲信号调理电路、与主芯片的电源口连接的电源管理电路、与主芯片的时钟线连接的时钟电路、与主芯片的PWM(脉宽调制输出)口连接的功率驱动、与主芯片的输出口连接的驱动隔离电路、与主芯片的SPI口连接的DA转换电路、与主芯片的SCI口分别连接的串行通讯转换电路和AMT(电子控制机械式变速器)、与主芯片的CAN控制器连接的CAN总线驱动电路、与主芯片的BDM(背景调试)口连接的调试接口,以及与所述开关量调理电路、模拟量调理电路、脉冲信号调理电路连接的抗干扰电路。The present invention also provides a hybrid car powertrain control system, characterized in that: the powertrain control system includes a main chip for storing control programs, an acquisition AMT control system connected to the input port of the main chip, a Electrical system, ignition switch, accelerator pedal, brake pedal switch signal switching value conditioning circuit, connected to the A/D port of the main chip to collect accelerator pedal, brake pedal, electronically controlled throttle, and simulation of battery management system analog signals Quantity conditioning circuit, a pulse signal conditioning circuit connected to the PAI (input pulse input capture or pulse accumulator) port of the main chip to collect the pulse signal of the engine, motor, and AMT control system, a power management circuit connected to the power port of the main chip, The clock circuit connected to the clock line of the main chip, the power drive connected to the PWM (pulse width modulation output) port of the main chip, the drive isolation circuit connected to the output port of the main chip, and the DA conversion connected to the SPI port of the main chip Circuit, serial communication conversion circuit and AMT (electronically controlled mechanical transmission) respectively connected to the SCI port of the main chip, CAN bus driver circuit connected to the CAN controller of the main chip, and BDM (background debugging) port of the main chip The connected debugging interface, and the anti-jamming circuit connected with the switching value conditioning circuit, the analog quantity conditioning circuit, and the pulse signal conditioning circuit.

所述的主芯片采用16位单片机MC68HC12DG128A。The main chip adopts 16-bit single-chip microcomputer MC68HC12DG128A.

采用本发明提供的混合动力轿车动力总成的动力输出切换方法及其控制系统使可大大减小混合动力轿车的排放量,降低轿车的油耗。The power output switching method and the control system of the hybrid car power assembly provided by the invention can greatly reduce the emission of the hybrid car and reduce the fuel consumption of the car.

附图说明Description of drawings

图1是混合动力轿车动力总成系统示意图。Figure 1 is a schematic diagram of the powertrain system of a hybrid car.

图2是动力总成控制系统原理框图。Figure 2 is a block diagram of the powertrain control system.

图3是动力总成控制系统的控制策略流程图。Fig. 3 is a control strategy flow chart of the powertrain control system.

图4是数据采集流程图。Figure 4 is a flow chart of data collection.

图5是故障处理流程图。Figure 5 is a flow chart of fault handling.

图6是换档过程控制流程图。Fig. 6 is a flow chart of shift process control.

图7是回收制动能量流程图。Fig. 7 is a flow chart of recovering braking energy.

图8是发动机对蓄电池充电流程图。Fig. 8 is a flowchart of charging the battery by the engine.

图9是混合驱动流程图。Fig. 9 is a hybrid drive flow chart.

图10是电动驱动流程图。Fig. 10 is a flow chart of electric drive.

图11是发动机驱动流程图。Fig. 11 is a flowchart of engine driving.

具体实施方式Detailed ways

下面结合实施例参照附图进行详细说明,以便对本发明的目的,特征及优点进行更深入的理解。The following detailed description will be given with reference to the accompanying drawings in conjunction with the embodiments, so as to have a deeper understanding of the purpose, features and advantages of the present invention.

混合动力轿车动力总成系统示意图如图1所示,点火开关1、换档手柄2、加速踏板3、制动踏板4、空调7、配电系统19、AMT(电子控制机械式变速器)控制系统11、蓄电池管理系统10、电机控制系统9、发动机控制系统8、电控节气门6、ISG13与动力总成控制系统5具有弱电连接。此外,发动机控制系统8与发动机15之间有弱电连接;电机控制系统9与电动机/发电机17、蓄电池12、配电系统19之间有强电连接;蓄电池管理系统10与蓄电池12有强电连接;AMT控制系统11与AMT18、离合器16有弱电连接;ISG13与蓄电池12有强电连接;发动机15与离合器16之间是机械连接;发电机/电动机17与AMT18之间有机械连接;AMT18与车轮之间有机械连接;以上的连接关系构成了混合动力总成系统。The schematic diagram of the powertrain system of a hybrid car is shown in Figure 1, the ignition switch 1, the shift handle 2, the accelerator pedal 3, the brake pedal 4, the air conditioner 7, the power distribution system 19, and the AMT (electronically controlled mechanical transmission) control system 11. The battery management system 10, motor control system 9, engine control system 8, electronically controlled throttle 6, ISG13 and powertrain control system 5 have weak current connections. In addition, there is a weak electrical connection between the engine control system 8 and the engine 15; there is a strong electrical connection between the motor control system 9 and the motor/generator 17, the battery 12, and the power distribution system 19; the battery management system 10 and the battery 12 have a strong electrical connection connection; AMT control system 11 has a weak current connection with AMT18 and clutch 16; ISG13 has a strong current connection with battery 12; there is a mechanical connection between engine 15 and clutch 16; there is a mechanical connection between generator/motor 17 and AMT18; AMT18 and There is a mechanical connection between the wheels; the above connections constitute the hybrid powertrain system.

如图2所示,主芯片型号为Motorola公司的16位单片机MC68HC12DG128A,它集成度高,无需进行任何外部扩展,只需在主芯片的基础上加上信号调理电路和输出驱动电路等即可构成完整的控制系统,这就有效地减小了元件数量和连线数目,提高了系统可靠性,减小了体积,便于安装。隔离驱动电路采用集成的低端驱动电路,具有自诊断功能,可靠性高。来自电机控制系统、AMT控制系统、配电系统、加速踏板、制动踏板、点火开关的开关信号经过开关量调理电路37与主芯片41的I/O口连接,开关量调理电路37采用带上拉的RC滤波电路,可以接受不同类型的开关量输入形式,并具有最高电压限定功能,具有较好的灵活性和安全性。来自加速踏板、制动踏板、电控节气门、蓄电池管理系统的模拟信号经过模拟量调理电路36与主芯片41的A/D口连接,模拟量调理电路36采用带电压限定功能的RC滤波电路,具有良好的抗干扰性与安全性。来自发动机控制系统、电机控制系统、AMT控制系统的脉冲信号经过脉冲信号调理电路35与主芯片41的PAI(输入脉冲输入捕捉或脉冲累加器)连接,脉冲信号调理电路35采用光电隔离方式,抗干扰性能好。调试接口38与主芯片41的BDM(背景调试)口连接,电源管理电路39与主芯片41的电源口连接,采用82C250芯片的CAN总线驱动电路40与主芯片41的CAN控制器连接,采用MAX232芯片的串行通讯转换电路43与主芯片41的一个SCI口连接,串行通讯转换电路43可与标定用PC机连接,可进行状态监控和参数标定,主芯片41的另一个SCI口用于与AMT连接,时钟电路44与主芯片41的时钟线连接。采用MAX5250芯片的DA转换电路46与主芯片41的SPI口连接,采用MOTOROLA具备自我保护功能且集成度高的Smart MOS智能功率器件MC33385的驱动隔离电路47主芯片41的输出口连接,采用MOTOROLA具备自我保护功能且集成度高的Smart MOS H桥智能功率器件MC33186的功率驱动48与主芯片41的PWM(脉宽调制输出)口连接,功率驱动电路采用集成的H桥驱动芯片,性能可靠,抗干扰性能好,并具有诊断接口。抗干扰电路49与开关量调理电路37、模拟量调理电路36、脉冲信号调理电路35连接。As shown in Figure 2, the model of the main chip is Motorola's 16-bit single-chip microcomputer MC68HC12DG128A, which has a high degree of integration and does not need any external expansion. It only needs to add signal conditioning circuits and output drive circuits on the basis of the main chip. Complete control system, which effectively reduces the number of components and connections, improves system reliability, reduces volume, and facilitates installation. The isolated drive circuit adopts an integrated low-end drive circuit with self-diagnosis function and high reliability. The switch signals from the motor control system, AMT control system, power distribution system, accelerator pedal, brake pedal, and ignition switch are connected to the I/O port of the main chip 41 through the switch value conditioning circuit 37, and the switch value conditioning circuit 37 adopts a belt The RC filter circuit of the pull can accept different types of digital input forms, and has the function of limiting the highest voltage, which has better flexibility and safety. Analog signals from the accelerator pedal, brake pedal, electronically controlled throttle, and battery management system are connected to the A/D port of the main chip 41 through the analog conditioning circuit 36, and the analog conditioning circuit 36 uses an RC filter circuit with a voltage limiting function , has good anti-interference and safety. The pulse signal from engine control system, motor control system, AMT control system is connected with PAI (input pulse input capture or pulse accumulator) of main chip 41 through pulse signal conditioning circuit 35, and pulse signal conditioning circuit 35 adopts the photoelectric isolation mode, anti- Good interference performance. The debugging interface 38 is connected with the BDM (background debugging) port of the main chip 41, the power management circuit 39 is connected with the power port of the main chip 41, the CAN bus driver circuit 40 of the 82C250 chip is connected with the CAN controller of the main chip 41, and the MAX232 is adopted The serial communication conversion circuit 43 of the chip is connected with an SCI port of the main chip 41, the serial communication conversion circuit 43 can be connected with a PC for calibration, and can perform state monitoring and parameter calibration, and another SCI port of the main chip 41 is used for It is connected with the AMT, and the clock circuit 44 is connected with the clock line of the main chip 41 . The DA conversion circuit 46 of the MAX5250 chip is connected to the SPI port of the main chip 41, and the drive isolation circuit 47 of the Smart MOS intelligent power device MC33385 with self-protection function and high integration is adopted to connect to the output port of the main chip 41 of MOTOROLA. The power driver 48 of the Smart MOS H-bridge intelligent power device MC33186 with self-protection function and high integration is connected to the PWM (pulse width modulation output) port of the main chip 41. The power driver circuit adopts an integrated H-bridge driver chip, which has reliable performance and is resistant to Interference performance is good, and has a diagnostic interface. The anti-jamming circuit 49 is connected with the switching value conditioning circuit 37 , the analog quantity conditioning circuit 36 and the pulse signal conditioning circuit 35 .

如图3所示,主芯片41接收到动力总成系统的状态量输入信号后进行信号的采集与变换(步骤60)。所述的动力总成系统的状态量包括加速踏板开度、加速踏板开关、制动踏板开度、制动踏板开关、发动机转速、电机转速、车速、蓄电池SOC、蓄电池电压、蓄电池电流及系统中各个控制单元的故障信息等。As shown in FIG. 3 , the main chip 41 collects and transforms the signal after receiving the state quantity input signal of the powertrain system (step 60 ). The state quantities of the powertrain system include accelerator pedal opening, accelerator pedal switch, brake pedal opening, brake pedal switch, engine speed, motor speed, vehicle speed, battery SOC, battery voltage, battery current and system Fault information of each control unit, etc.

数据采集与变换流程如图4所示,依次通过开关量调理电路37采集加速踏板开关信号(步骤101),通过模拟量调理电路36采集加速踏板开度信号(步骤102),通过开关量调理电路37采集制动踏板开关信号(步骤103),通过模拟量调理电路36采集制动踏板开度信号(步骤104),通过模拟量调理电路36采集节气门开度信号(步骤105),通过脉冲信号调理电路35采集车速信号,通过脉冲信号调理电路35采集发动机转速信号,通过脉冲信号调理电路35采集电机转速信号(步骤106),通过模拟量调理电路36采集蓄电池电压信号、蓄电池电流信号和蓄电池SOC信号(步骤107),通过开关量调理电路37采集电机控制系统、蓄电池管理系统、AMT控制系统、配电系统的故障信号(步骤108),为使数据采集可靠,以上数据循环采集10ms(步骤109),返回主流程(步骤110)。The data collection and conversion process is shown in Figure 4, the accelerator pedal switch signal is collected sequentially through the switching value conditioning circuit 37 (step 101), the accelerator pedal opening degree signal is collected through the analog quantity conditioning circuit 36 (step 102), and the accelerator pedal opening signal is collected through the switching value conditioning circuit 37 (step 102). 37 gather brake pedal switch signal (step 103), gather brake pedal opening signal (step 104) by analog quantity conditioning circuit 36, gather throttle opening signal (step 105) by analog quantity conditioning circuit 36, pass pulse signal The conditioning circuit 35 collects the vehicle speed signal, collects the engine speed signal through the pulse signal conditioning circuit 35, collects the motor speed signal through the pulse signal conditioning circuit 35 (step 106), and collects the battery voltage signal, the battery current signal and the battery SOC through the analog quantity conditioning circuit 36 Signal (step 107), gathers the fault signal (step 108) of motor control system, accumulator management system, AMT control system, power distribution system by switching quantity conditioning circuit 37, for making data collection reliable, above data cycle collection 10ms (step 109 ), return to the main process (step 110).

根据经过处理的采集到的信号,首先判断系统中的零部件是否有故障(步骤61),如果系统出现故障(步骤61),则转向故障处理程序(步骤62)。故障处理流程如图5所示,依次通过DA转换电路46给电机控制系统9发送信号置电机油门为0%(步骤151),通过功率驱动48置发动机15油门为0%(步骤152),通过隔离驱动电路47给ISG(启动-发电-体机)13发送信号关闭ISG13(步骤153),通过隔离驱动电路47向配电系统19发出断电请求(步骤154)。According to the collected signal after processing, at first judge whether the components in the system have faults (step 61), if the system breaks down (step 61), then turn to the fault processing program (step 62). Troubleshooting process as shown in Figure 5, by DA conversion circuit 46 successively to motor control system 9 sending signal setting motor throttle is 0% (step 151), by power driving 48 setting engine 15 throttle is 0% (step 152), through The isolation drive circuit 47 sends a signal to the ISG (start-generator-body machine) 13 to close the ISG 13 (step 153), and sends a power-off request to the power distribution system 19 through the isolation drive circuit 47 (step 154).

如果系统没有故障(步骤61),程序接着判断AMT18是否有换档请求(步骤63),如果AMT18有换档请求(步骤63),则主芯片41执行换档过程控制(步骤64)。换档过程控制流程如图6所示,动力总成控制系统5通过SCI串行通讯接口143采集AMT控制系统11的信号,采集到AMT控制的发动机油门开度,以及电机转速同步信号(步骤201),通过隔离驱动电路47给电机控制系统9发送开关量信号使电机17执行转速控制命令使AMT输入轴和输出轴达到转速同步(步骤202),动力总成控制系统5根据采集到AMT控制的发动机油门开度减小发动机8的油门开度使换档平缓无冲击(步骤203)。接着判断AMT18是否撤销了换档请求(步骤204),如果AMT18没有撤销换档请求(步骤204),则继续步骤201、步骤202、步骤203,如果AMT18撤销换档请求(步骤204),则返回主流程(步骤205)。如果AMT18没有换档请求(步骤63),则主芯片41根据经过采集到的加速踏板开度和车速信号计算扭矩需求(步骤65),主芯片41接着计算状态转换分界值(步骤66),状态转换分界值包括:发动机关闭的最小车速值、发动机关闭的最小扭矩值和发动机最大扭矩值。动力总成控制系统把状态转换分界值、加速踏板开度、车速、制动踏板开关、蓄电池SOC值作为控制多能源动力总成状态切换的依据。主芯片41在计算状态转换分界值后判断制动踏板开关信号(步骤67),如果制动踏板踩下(步骤67),则主芯片41执行制动能量回收(步骤68)。If system does not have fault (step 61), program then judges whether AMT18 has shift request (step 63), if AMT18 has shift request (step 63), then main chip 41 carries out shift process control (step 64). As shown in Figure 6, the shifting process control flow is as shown in Figure 6. The powertrain control system 5 collects the signal of the AMT control system 11 through the SCI serial communication interface 143, collects the engine throttle opening controlled by the AMT, and the motor speed synchronization signal (step 201 ), send a switching signal to the motor control system 9 through the isolation drive circuit 47 so that the motor 17 executes the speed control command to make the AMT input shaft and output shaft reach speed synchronization (step 202), and the powertrain control system 5 collects the AMT control according to Decrease the accelerator opening of the engine 8 to make the gear shift smooth and without impact (step 203). Then judge whether AMT18 has canceled shift request (step 204), if AMT18 does not cancel shift request (step 204), then continue step 201, step 202, step 203, if AMT18 cancel shift request (step 204), then return Main process (step 205). If AMT18 does not have a shift request (step 63), then the main chip 41 calculates the torque demand (step 65) according to the accelerator pedal opening and the vehicle speed signal through collecting, and the main chip 41 then calculates the state conversion boundary value (step 66), the state The conversion cut-off values include: minimum vehicle speed value with engine off, minimum torque value with engine off and maximum engine torque value. The powertrain control system uses the state transition boundary value, accelerator pedal opening, vehicle speed, brake pedal switch, and battery SOC value as the basis for controlling the state switching of the multi-energy powertrain. The main chip 41 judges the brake pedal switch signal (step 67) after calculating the state transition boundary value. If the brake pedal is depressed (step 67), the main chip 41 performs braking energy recovery (step 68).

回收制动能量流程如图7所示,首先通过功率驱动48置发动机15油门开度为0%(步骤301),通过隔离驱动电路47给发动机控制系统8发送信号使发动机15断油(步骤302),然后判断车速是否大于5km/h(步骤303),如果车速是大于5km/h(步骤303),通过DA转换电路46给电机控制系统9发送信号置电机油门为20%,并通过隔离驱动电路47给电机控制系统9发送信号置电机17为发电状态(步骤305),如果车速是小于5km/h(步骤303),通过DA转换电路46给电机控制系统9发送信号置电机油门为0%,并通过隔离驱动电路47给电机控制系统9发送信号置电机17为空转状态(步骤304),然后返回到数据采集(步骤306);如果制动踏板没有踩下(步骤67),主芯片41继续判断蓄电池SOC是否小于SOC的下限值(步骤69),如果通过模拟量调理电路36采集到的电池SOC值小于SOC的下限值(步骤69),则主芯片41执行发动机15对蓄电池12充电(步骤70)。Recover braking energy flow process as shown in Figure 7, at first set engine 15 throttle openings to be 0% (step 301) by power drive 48, send signal to engine control system 8 by isolation drive circuit 47 and make engine 15 cut off oil (step 302 ), then judge whether the speed of a vehicle is greater than 5km/h (step 303), if the speed of a vehicle is greater than 5km/h (step 303), send a signal to motor control system 9 by DA conversion circuit 46 and set the motor throttle as 20%, and drive through isolation Circuit 47 sends signal to motor control system 9 and puts motor 17 in the power generation state (step 305), if the vehicle speed is less than 5km/h (step 303), sends signal to motor control system 9 by DA conversion circuit 46 and puts motor throttle as 0% , and send signal to motor control system 9 by isolation drive circuit 47 and set motor 17 as idling state (step 304), then return to data acquisition (step 306); if brake pedal is not stepped on (step 67), main chip 41 Continue to judge whether the storage battery SOC is less than the lower limit value of SOC (step 69), if the battery SOC value gathered by the analog quantity conditioning circuit 36 is less than the lower limit value of SOC (step 69), then main chip 41 executes motor 15 to accumulator 12 Charging (step 70).

发动机15对蓄电池12充电流程如图8所示,首先判断发动机15是否已经启动(步骤401),如果发动机15没有启动(步骤401),则主芯片41通过功率驱动48给ISG13发送信号以启动发动机15(步骤402),如果发动机15已经启动(步骤401),则主芯片41通过功率驱动48给AMT控制系统11发送结合离合器命令以结合离合器(步骤403),然后置发动机油门为在加速踏板开度的基础上增加10%(步骤404),接着主芯片41通过DA转换电路46给电机控制器9发送信号置电机油门为10%,并置电机17为发电状态(步骤405),最后将充电标志置1(步骤406),程序接着判断如果蓄电池SOC是否大于SOC的上限值(步骤407),如果蓄电池SOC大于SOC的上限值(步骤407),则程序清除充电标志(步骤408),退出发动机15对蓄电池12充电过程并返回数据采集(步骤409),如果蓄电池SOC小于SOC的上限值(步骤407),则退出发动机15对蓄电池12充电过程(步骤409),再返回数据采集(步骤60)。如果蓄电池SOC大于SOC的下限值(步骤69),程序判断充电标志是否有效以判断充电过程是否结束(步骤71),如果充电过程未结束(步骤71),则程序判断驾驶员的扭矩需求是否大于发动机最大扭矩值,即程序判断驾驶员扭矩需求是否在混合驱动区域(步骤72),如驾驶员的扭矩需求小于发动机最大扭矩值,则驾驶员扭矩需求不是在混合驱动区域(步骤72),则需要继续对蓄电池12充电,转向发动机15对蓄电池12充电流程(步骤70),如驾驶员的扭矩需求大于发动机最大扭矩值,则驾驶员扭矩需求是在混合驱动区域(步骤72),则程序转向混合驱动处理过程(步骤77)。Engine 15 charges battery 12 flow process as shown in Figure 8, at first judge whether engine 15 has started (step 401), if engine 15 does not start (step 401), then main chip 41 sends signal to ISG13 by power drive 48 to start engine 15 (step 402), if the engine 15 has started (step 401), then the main chip 41 sends the combined clutch command to the AMT control system 11 through the power drive 48 to combine the clutch (step 403), and then set the engine throttle to open the accelerator pedal Increase 10% (step 404) on the basis of speed, then the main chip 41 sends a signal to the motor controller 9 through the DA conversion circuit 46 to set the motor throttle to 10%, and the juxtaposed motor 17 is in the power generation state (step 405), and finally the charging Flag puts 1 (step 406), and program then judges whether accumulator SOC is greater than the upper limit of SOC (step 407), if accumulator SOC is greater than the upper limit of SOC (step 407), then program clears charging sign (step 408), Exit engine 15 and return to data collection (step 409) to storage battery 12 charging process, if storage battery SOC is less than the upper limit value (step 407) of SOC, then exit engine 15 to storage battery 12 charging process (step 409), return to data collection (step 409) again Step 60). If the battery SOC is greater than the lower limit of SOC (step 69), the program judges whether the charging sign is effective to judge whether the charging process ends (step 71), if the charging process does not end (step 71), then the program judges whether the driver's torque demand is Greater than the maximum engine torque value, that is, the program judges whether the driver's torque demand is in the hybrid driving area (step 72), as the driver's torque demand is less than the engine maximum torque value, then the driver's torque demand is not in the hybrid driving area (step 72), Then need to continue charging storage battery 12, turn to engine 15 to storage battery 12 charging procedures (step 70), if the driver's torque demand is greater than engine maximum torque value, then the driver's torque demand is in the mixed drive area (step 72), then program Turn to hybrid drive processing (step 77).

混合驱动流程如图9所示,首先判断发动机15是否已经启动(步骤501),如果发动机15没有启动(步骤501),则主芯片41通过功率驱动48启动ISG13以启动发动机15(步骤502),如果发动机15已经启动(步骤501),则主芯片41通过功率驱动48给AMT控制系统11发送结合离合器命令以结合离合器(步骤503),然后程序通过功率驱动48给发动机控制系统8发送信号置发动机15油门为100%(步骤504),接着计算电机油门,并置电机17为驱动状态(步骤505),完成混合驱动控制后退出并返回数据采集(步骤506)。如果充电过程结束(步骤71),程序接着判断驾驶员的扭矩需求是否小于发动机关闭的最小扭矩需求值且车速小于发动机关闭的最小车速值,即判断驾驶员扭矩需求是否处于电动驱动区域(步骤73),如果扭矩需求处于电动驱动区域(步骤73),程序转入电动驱动处理过程(步骤76)。Hybrid drive process as shown in Figure 9, first judge whether engine 15 has started (step 501), if engine 15 does not start (step 501), then main chip 41 starts ISG13 to start engine 15 (step 502) by power drive 48, If the engine 15 has started (step 501), then the main chip 41 sends an engagement clutch command to the AMT control system 11 through the power driver 48 to engage the clutch (step 503), and then the program sends a signal to the engine control system 8 through the power driver 48 to set the engine 15 throttle is 100% (step 504), then calculate the motor throttle, juxtapose the motor 17 as the driving state (step 505), exit and return to data collection after completing the hybrid drive control (step 506). If the charging process ends (step 71), the program then judges whether the driver's torque demand is less than the minimum torque demand value and the vehicle speed is less than the minimum vehicle speed value for engine shutdown, that is, judges whether the driver's torque demand is in the electric drive region (step 73 ), if the torque demand is in the electric drive region (step 73), the program goes to the electric drive process (step 76).

电动驱动流程如图10所示。电动驱动首先通过隔离驱动电路47给发动机控制系统8发送信号使发动机15断油(步骤601),接着通过功率驱动48给AMT控制系统11发送结合离合器命令以结合离合器(步骤602),然后计算电机油门开度(步骤603),并通过隔离驱动电路47给电机控制系统9发送信号置电机17为驱动状态(步骤604),再退出电动驱动状态并返回数据采集(步骤506)。如果驾驶员扭矩需求不处于电动驱动区域,即驾驶员的扭矩需求大于发动机关闭的最小扭矩需求值或车速大于发动机关闭的最小车速值(步骤73),程序继续判断驾驶员扭矩需求是否处于发动机驱动区域,即是否驾驶员的扭矩需求小于发动机最大扭矩值(步骤75),如果驾驶员扭矩需求不处于发动机驱动区域,即驾驶员的扭矩需求大于发动机最大扭矩值(步骤75),则执行混合驱动处理程序(步骤77),然后返回数据采集(步骤60)。如果驾驶员扭矩需求处于发动机驱动区域,即驾驶员的扭矩需求小于发动机最大扭矩值(步骤75),则执行发动机驱动处理程序(步骤76)。The electric drive process is shown in Figure 10. The electric drive first sends a signal to the engine control system 8 through the isolation drive circuit 47 to cut off the fuel of the engine 15 (step 601), and then sends an engagement clutch command to the AMT control system 11 through the power drive 48 to engage the clutch (step 602), and then calculates the Throttle opening (step 603), and send a signal to the motor control system 9 through the isolation drive circuit 47 to set the motor 17 in the driving state (step 604), then exit the electric driving state and return to data collection (step 506). If the driver's torque demand is not in the electric driving region, that is, the driver's torque demand is greater than the minimum torque demand value of the engine off or the vehicle speed is greater than the minimum vehicle speed value of the engine off (step 73), the program continues to judge whether the driver's torque demand is in the engine drive Area, that is, whether the driver's torque demand is less than the engine maximum torque value (step 75), if the driver's torque demand is not in the engine driving area, that is, the driver's torque demand is greater than the engine maximum torque value (step 75), then perform hybrid driving Process (step 77), then return to data acquisition (step 60). If the driver's torque demand is in the engine driving region, that is, the driver's torque demand is less than the maximum engine torque value (step 75), then execute the engine driving process (step 76).

发动机驱动处理程序如图11所示,首先判断发动机15是否已经启动(步骤801),如果发动机15没有启动(步骤801),则主芯片41通过功率驱动48启动ISG13以启动发动机15(步骤802),如果发动机15已经启动(步骤801),则主芯片41通过功率驱动48给电机控制器9发送信号,使电机17处于空转状态(步骤803),然后主芯片41通过功率驱动48给AMT控制系统11发送结合离合器命令以结合离合器(步骤804),接着程序计算发动机节气门开度,并通过功率驱动48给发动机控制系统8发送信号设置发动机15油门,再退出发动机驱动并返回数据采集(步骤806)。Engine drive processing program as shown in Figure 11, at first judge whether engine 15 has started (step 801), if engine 15 does not start (step 801), then main chip 41 starts ISG13 by power driver 48 to start engine 15 (step 802) , if the engine 15 has started (step 801), then the main chip 41 sends a signal to the motor controller 9 through the power drive 48, so that the motor 17 is in an idle state (step 803), and then the main chip 41 sends a signal to the AMT control system through the power drive 48 11. Send the combined clutch command to combine the clutch (step 804), then the program calculates the throttle opening of the engine, and sends a signal to the engine control system 8 through the power drive 48 to set the engine 15 throttle, then exits the engine drive and returns to the data collection (step 806 ).

Claims (8)

1. the takeoff output changing method of hybrid power car dynamic assembly is characterized in that this method comprises the steps:
1) utilize power assembly control system to gather acceleration pedal switch and aperture, brake pedal switch and aperture, engine speed, motor speed, the speed of a motor vehicle, the SOC of storage battery, voltage and current, and the failure message of each control unit in the hybrid power car system;
2) judged whether fault according to above-mentioned failure message, carried out following processing if any fault: put motor throttle=0%, put engine throttle=0%, close ISG, send power down request and show failure message to switching arrangement;
3) as collecting the gearshift request of AMT, power assembly control system reduces the accelerator open degree of driving engine, makes gear shift make AMT input shaft and output shaft reach synchronization gently and to motor transmission rotating speed control command;
4) power assembly control system calculates the torque demand of chaufeur according to the speed of a motor vehicle and acceleration pedal aperture;
5) determine the state exchange value, promptly according to the total external characteristics linear interpolation calculation engine maximum torque of driving engine, the minimal torque value of closing according to the torque characteristics linear interpolation calculation engine of driving engine 20% throttle, and with the speed of a motor vehicle under the motor rated power independent drive as minimum vehicle speed value;
6) make the following judgment according to the upper lower limit value of described state exchange value, storage battery SOC and the brake pedal on off state that collects,
If the brake pedal switch connection, power assembly control system reclaims braking energy; If brake pedal switch access failure, and current storage battery SOC value is then carried out driving engine to battery charge less than the SOC lower limit, up to storage battery SOC value greater than the SOC higher limit; If current storage battery SOC value is greater than the lower limit of SOC, then
Judge whether process of charging finishes, if do not finish, whether the torque demand of then judging chaufeur is greater than the maximum engine torque value, and torque demand then carries out combination drive greater than the maximum engine torque value as described, otherwise carries out driving engine to battery charge;
If process of charging finishes, so
If the torque demand of chaufeur is less than the minimal torque value of tail-off or the speed of a motor vehicle minimum vehicle speed value less than tail-off, then power assembly control system carries out motorized motions; Otherwise
If the torque demand of chaufeur is less than the maximum engine torque value but greater than the minimal torque requirements of tail-off and the speed of a motor vehicle minimum vehicle speed value greater than tail-off, then power assembly control system carries out engine drive;
If the torque demand of chaufeur is greater than the maximum engine torque value, then power assembly control system carries out combination drive;
Return step 1) after the completion status judgment processing.
2. method according to claim 1 is characterized in that: the accelerator open degree to 8% that the 3rd) reduces driving engine in the gearshift procedure control method described in the step.
3. method according to claim 1 is characterized in that: the scope of described storage battery SOC lower limit is (40~50) %; The scope of storage battery SOC higher limit is (60~70) %.
4. method according to claim 1 is characterized in that: the 6th) hybrid driving method described in the step is for allowing driving engine with 100% throttle work, and the part that torque demand exceeds the maximum engine torque value is provided by motor.
5. method according to claim 1 is characterized in that: described driving engine is that engine throttle increases by 15% accelerator open degree and is used for generating on the basis of the cooresponding accelerator open degree of torque demand to the method for battery charge.
6. method according to claim 1 is characterized in that: when reclaiming braking energy, the generating throttle of motor is 20%.
7. realize the hybrid power car power assembly control system of the described method of claim 1, it is characterized in that: this power assembly control system comprises the master chip (41) of storage control program, gather the AMT control system with the input port bonded assembly of described master chip, switching arrangement, ignition lock, acceleration pedal, the switching value modulate circuit (37) of brake pedal on-off signal, gather acceleration pedal with the A/D mouth bonded assembly of master chip, brake pedal, electronically controlled throttle valve, the analog quantity modulate circuit (36) of battery management system analog signal, gather driving engine with the PAI mouth bonded assembly of master chip, motor, the impulse singla modulate circuit (35) of AMT control system impulse singla, power port bonded assembly electric power management circuit (39) with master chip, clock line bonded assembly clock circuit (44) with master chip, PWM mouth bonded assembly power drive (48) with master chip, drive buffer circuit (47) with the delivery port bonded assembly of master chip, SPI mouth bonded assembly DA change-over circuit (46) with master chip, SCI mouth difference bonded assembly serial communication change-over circuit (43) and AMT with master chip, CAN controller bonded assembly CAN bus driving circuits (40) with master chip, with the BDM mouth bonded assembly debugging interface (38) of master chip, and with described switching value modulate circuit (37), analog quantity modulate circuit (36), impulse singla modulate circuit (35) bonded assembly antijamming blackout (49).
8. power assembly control system according to claim 7 is characterized in that: described master chip adopts 16 micro controller system MC68HC12DG128A.
CNB2003101004660A 2003-10-17 2003-10-17 Power output changing-over method and control system for power assembly of mixed powder car Expired - Fee Related CN1238213C (en)

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