CN1234135A - Implosion-resistant cathode ray tube envelope - Google Patents

Implosion-resistant cathode ray tube envelope Download PDF

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Publication number
CN1234135A
CN1234135A CN97198950A CN97198950A CN1234135A CN 1234135 A CN1234135 A CN 1234135A CN 97198950 A CN97198950 A CN 97198950A CN 97198950 A CN97198950 A CN 97198950A CN 1234135 A CN1234135 A CN 1234135A
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China
Prior art keywords
display screen
compression
thickness
tensile stress
displays
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Granted
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CN97198950A
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Chinese (zh)
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CN1144253C (en
Inventor
A·格罗舍
S·T·古拉蒂
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Corning Inc
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Corning Inc
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Publication of CN1234135A publication Critical patent/CN1234135A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J31/00Cathode ray tubes; Electron beam tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J29/00Details of cathode-ray tubes or of electron-beam tubes of the types covered by group H01J31/00
    • H01J29/86Vessels; Containers; Vacuum locks
    • H01J29/87Arrangements for preventing or limiting effects of implosion of vessels or containers

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  • Vessels, Lead-In Wires, Accessory Apparatuses For Cathode-Ray Tubes (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)

Abstract

A glass envelope for a cathode ray tube(10)and a method of production. The envelope comprises a display screen member(12)having a thickness(t)that is defined by an equation which involves net tensile stress; wherein the display screen having a net tensile stress not exceeding 1150 psi, having a surface compression induced during display screen manufacture, and having an implosion protection band(30)shrink-fitted around a skirt(20)on the display screen that augments surface compression in the display screen(12), whereby the display screen thickness is substantially less than that of a corresponding untreated tube envelope.

Description

Implosion-resistant cathode ray tube envelope
Technical field
A kind of glass envelope (envelop) that is used for cathode ray tube, particularly its display screen (panel) or panel (face plate).
Background technology
Cathode ray tube has the glass envelope usually, and this glass envelope is evacuated and to the sealing of the working vacuum of pipe.This glass envelope comprises watches display screen parts, cone part and neck parts.One electron gun is installed in the neck parts.
Because the display screen parts provide the screen that forms image or show thereon, so usually it is called panel or display window.Usually, the display screen parts have sagging peripheral skirt, and the encapsulant that it can melt is sealed on the cone part.
Because pipe works under the state that vacuumizes, so an atmospheric pressure difference is arranged on the display screen two sides.Like this, produce the danger of explosion when the crack enlarges with glass cools, perhaps the danger of explosion also can be caused by the wearing and tearing during the carrying or scratch.In order to eliminate this danger, increased the thickness of display screen.Usually, the thickness of glass of display screen is greater than the thickness of glass of cone and neck parts, because these parts are not easy to damage and be outside not being exposed to during pipe work.
Demand to visual greatly pipe sizing constantly increases, and this causes display screen increasing.Correspondingly be the increase of display screen and pipe weight.This causes being difficult to make it not to be damaged when carrying heavy finished product.So also need longer time and more energy to come processes and displays screen and pipe, thereby increased cost.This just causes wanting urgently to find to be different from increasing the substitute that thickness of displays prevents explosion.
Propose many suggestions and used so-called anti-explosion hoop.This anti-explosion hoop has surrounded shirt rim (skirt) part of display screen securely, and can seal on it.The protection hoop can be made by metal or other firm material.
Knownly make glass reinforced by carrying out tempering.This trial is generally used for such as vehicle glass and these type of various article of glass kitchen tools.Can come glass is carried out hot tempering by the surface that refrigerating gas is blown to glass.This has quickened solidifying of watch crystal, thereby causes compression stress therein.Also propose to be undertaken another trial of tempering by chemical mode.In this process, use ion-exchange to produce compression by making ion accumulate in glass surface.
The present invention is intended to produce a kind of improved glass envelope that is used for cathode ray tube.Especially, the present invention is intended to produce screen size and surpasses 19 " the pipe of large-size.The present invention also is intended to reduce the thickness of cathode ray tube (CRT) display screen glass, keeps explosion-proof completely simultaneously.The present invention also is intended to a kind of method of producing the display screen of cathode ray tube, and this pipe has the minimum thickness that meets complete explosion.
Summary of the invention
Product of the present invention is a kind of glass envelope that is used for cathode ray tube, and this glass envelope comprises the display screen parts that thickness (t) is defined by following formula:
(σ) P=kP(a/t) 2
Here, (σ) PBeing the clean tensile stress in the display screen, (a) for being half length of the minor axis of unit with the inch, (t) for being the thickness of displays of unit with the inch, for being the atmospheric pressure of unit with psi, (k) is based on pipe geometrical layout constant (P).Display screen has the clean tensile stress that is no more than 1150psi, during the display screen manufacturing, cause surface compression, the anti-explosion hoop of lock ring around in the display screen shirt rim increases the surface compression of display screen, thereby thickness of displays is basically less than the thickness of corresponding undressed display screen.
The present invention also is a kind of method that reduces the thickness of display screen parts in the cathode-ray tube glass envelope, wherein by formula (σ) P=kP (a/t) 2Define thickness (t), here (σ) PBe the maximum tensile stress in the display screen, the method comprises to be provided compression and increases this compression by lock ring anti-explosion hoop around in the display screen shirt rim in display screen surface by the processes and displays screen surfaces, simultaneously (σ) PValue remain on and be no more than 1150psi, thereby allow thickness of displays to reduce than untreated display screen.
Prior art
May list on the appended file by interested works.
Summary of drawings
Fig. 1 in the accompanying drawing is the end view of a local excision, illustrates according to cathode ray tube of the present invention.
Fig. 2 is the vertical view of the display screen parts of Fig. 1.
Better embodiment of the present invention
The present invention is relevant with employed glass envelope when producing cathode ray tube.Especially therewith the glass envelope watches the display screen parts relevant.Pipe and glass envelope are discerned by the geometry of display screen parts usually.The invention is not restricted to any specific pipe geometry.Yet the present invention develops in conjunction with popular rectangle glass envelope, and is described with this.
Fig. 1 is the end view of local excision, illustrates to be denoted as 10 common cathode-ray tube structure.Pipe 10 comprises normal glass envelope parts: watch display screen 12, cone 14 and neck 16.Electron gun 18 is installed in the neck parts 16.For the sake of clarity, omitted other tube part that has nothing to do such as phosphor screen and shadow mask etc. and the present invention.
Watch display screen 12 to have sagging shirt rim part 20.By between the edge of shirt rim 20 and cone 14, using melting sealed dose, display screen 12 is connected on the cone 14.
When pipe 10 is vacuumized, externally exist between environment and the internal pressure that is substantially zero to be similar to an atmospheric pressure difference.This pressure difference is created on the whole tube surface, but it and display screen 12 have relation especially, because display screen 12 is exposed to mounted television set outside.This pressure difference produces tensile stress on display screen.Must limit this tensile stress, cause breaking of glass envelope then with the increase that prevents surface crack.
Fig. 2 is the vertical view of rectangular display screen parts 12, major axis 24 wherein shown in broken lines and minor axis 26.Find that be positioned near minor axis 26 terminal gusset (gusset) zones 28 and stood the highest stress, it is the most weak zone in the most weak display screen.That is the expection when, taking place when breaking damages the generation source.
More deep studies show that, can avoid explosion by the clean tensile stress on the display screen 12 is restricted to 1150psi.Test remains on this stress value or is lower than the hundreds of test block of this stress value, damage occurs, even for the sample of heavy wear.Yet, under the situation of for example 1400psi higher tensile stress value, some damages take place at least.Determine tensile stress (σ) P according to following formula:
(σ) P=kP(a/t) 2
Clearly, admissible thickness of displays (t) is subjected to the control of clean tensile stress.The latter cannot surpass 1150psi.Also clearly, screen weights increases with the increase of thickness of displays thickness.The present invention is intended to reduce thickness, thereby reduces weight, and desired is that tensile stress remains in the 1150psi limited field.
We have found can reduce 10-35% to the normal thickness of pipe display screen anywhere according to the consistency of creating conditions.In order to realize this reducing, we have made up two kinds of methods that cause surface compression in the outer surface of display screen 12.
Cool off display screen parts 12 can be introduced considerable in display screen surface compression fast at production period.According to existing condition, can introduce surface compression degree from 450-1650psi.To a certain extent, in exhaust bakeout circulation may lose this surface compression during the intrinsic heat treatment.Pipe just faces this circulation before final sealing.Take into account possible loss, can keep the compression stress value of 315-1155psi at least up to 30%.This compression stress can be offset such degree for the tensile stress values of 1150psi, even clean tensile stress is 835psi.
We also find by the ferrule 30 that improves shape on lock ring around the shirt rim 20 of display screen 12 compression stress value of display screen is further increased.Like this, can introduce the compression stress value of 170-290psi.Then clean tensile stress is reduced to about 665psi.
Should be understood that common requirement does not lie in reduces tensile stress, but wishes to reduce thickness of displays, thereby reduces the weight of pipe.As a result, actual effect of the present invention is to keep maximum tensile stress 1150psi in the pipe display screen.Then, utilize above-mentioned formula to calculate admissible minimum thickness of displays.This calculates announcement, can reduce the normal thickness of untreated glass envelope display screen 25% so much.Thereby, can be 1/2 to the thickness of cooling in normal way the thickness of display screen " be reduced to 3/8 ".
Though can use various types of lock rings edge hoop, we have found to have optimal results with the connection template edge hoop of welding.People such as Keith Guenther have described such hoop in " Evaluation of Fabrication and Reliability of Metal Band Joining Techniquesfor Long Term Safety of CRTs " by name in ' 96 Displayworks that published on May 21st, 1996.
Air cooling is the preferred approach that causes compression stress value in glass display screen.However, it should be understood that to carry out chemical tempering by ion-exchange effective too, though this is not too practical.Controlling the release that forms stress by heat treatment also is the effective ways of introducing high surface compression in the CRT display screen.
Further describe the present invention with reference to a test, the CRT that in this test, has compared several groups of sealings and vacuumized.Pipe in each group has identical in essence physical characteristic, but each group has different characteristics.Especially, each group has the combination of exclusive center panel thickness (CFT) value and high surface compression (HSC) value.
CFT is the thickness of representing with inch in pipe display screen center.HSC is the compression of introducing in display screen of representing with psi, to offset the tensile stress that produces owing to pressure difference.In 100 days time, test; All pipes are all prepared according to the normal business practical application; All display screens all pass through the use of slight wearing and tearing with the simulation expection.
Below the table I feature CFT of each group and HSC value (entering the HSC value what sealing strip recorded) are shown; The number of pipe in each group; And the number that damages.
The table I
CFT (in.) HSC (psi) # has tested # and has damaged
A?0.491±0.006 1700±100 10 0
B?0.491±0.006 600±100 8 8
C?0.521±0.009 1700±100 10 0
D?0.551±0.009 600±100 10 0
E?0.491±0.006 1700±100 9 0
F?0.491±0.006 600±200 10 4
G?0.491±0.006 1200±100 7 0
H?0.491±0.006 1700±100 10 0
I?0.521±0.009 600±100 9 0
It is apparent that in boundary, desired CFT changes on the contrary with HSC., determined that " display screen in, CFT can be from about 0.480 " begins to become big according to this and other test 27, and HSC 600 and 1700psi between change.
In addition, CRT must pass through impact test.In UL1418 Underwriters Lab " Standardfor Safety of CRTs " and at CAN/CSA-C22.2, in " Canadian Standardsfor CRTs " among the No.228-92 these tests have been described.
These tests comprise that under given conditions ball or the beam with specified weight clashes into.These tests are used for guaranteeing under because of the situation of the bang explosion of big object at CRT spectators' safety.The distance limit that glass fragment is dished out when testing explosion by these is at 0-5ft.These row of tiles enter how far according to two factors, i.e. ⅰ) thus its weight of the size of fragment, and ⅱ) advance the energy of fragment.
The former is subjected to the influence of the caused compression stress of anti-explosion hoop, because higher compression will make several fragments be fixed together, thereby increases its quality.The latter is made of three energy sources, i.e. ⅰ) by the energy that vacuum produced, the ⅱ) energy that bending produced that causes by pressure difference, and ⅲ) by from the compression stress of anti-explosion hoop and the energy that local deformation produced that causes.Preceding two components of gross energy are arranged by the size of CRT, thereby their relative fixed, and promptly they can not change.Yet width that can be by changing anti-explosion hoop simply or thickness or the two are controlled the compression stress from anti-explosion hoop, thereby regulate the 3rd component.
Except reducing energy, also changed protuberance (doming) value at display screen center by the caused local deformation of anti-explosion hoop.The protuberance value is the distance that central point has been alarmmed on the pipe display screen, promptly because of added compression stress outwards or be bent upwards.The center that it should be noted that display screen moves inward when vacuumizing, and anti-explosion hoop helps it to get back to its home position.Thereby protuberance is a disengaging value.The protuberance of some provides the inevitable outcome of required stress.Yet, test shows, must restriction protuberance with by safety test.
The table II has provided the value of CFT and HSC and to the measured protuberance value of a few composition product CRT through UL and CSA test.This table gives the width of the anti-explosion hoop that is used to cause compression stress.
The table II
Pipe CFT HSC protuberance hoop width # #
Group (in.) (psi) (mm) (in.) has been tested damage
1 0.491 1700 0.121 1.496 15 1
2 0.491 600 0.110 1.496 15 0
3 0.521 1700 0.103 1.496 15 0
4 * 0.551 600 0.104 1.496 15 0
5 0.491 1700 0.128 1.496 15 1
6 0.541 1700 0.110 1.496 8 0
7 0.607 1700 0.095 1.496 8 0
8 0.541 1700 0.094 1.378 22 0
9 0.607 1700 0.088 1.378 4 0
The CRT that the burst tearing test data that table is concluded in the II clearly illustrate that, if be 1.496 by width " standard hoop cause too high protuberance value, promptly greater than 0.110mm, then can not make center panel thickness is 0.491 " passes through burst tearing test.
Obviously, anti-explosion hoop has played double action.Except cause compression stress in display screen, the width may command of control hoop protuberance is promptly by deformation energy that bending produced.The table II shows, the width that binds round is reduced to 1.378, and " cause the reduction compressed and the minimizing of protuberance, this helps to pass through burst tearing test.Therefore, in thickness specification institute permissible range with interior thin display screen, need narrower anti-explosion hoop by burst tearing test.
According to above-mentioned test, the width of ferrule that we find to be added to the display screen shirt rim of 27 inches CRT should drop in 1.378 to 1.496 inches the scope.In addition, in order to guarantee that by UL and CSA safety test the protuberance value should be 0.088 in the scope of 0.110mm.

Claims (11)

1. glass envelope that is used for cathode ray tube, this glass envelope comprises the display screen parts that defined thickness (t) by following formula:
(σ) P=kP(a/t) 2
Here, (σ) PBe the clean tensile stress in the display screen, display screen has the clean tensile stress that is no more than 1150psi, has the surface compression that during the display screen manufacturing, causes, and have the anti-explosion hoop of lock ring around in the display screen shirt rim, this anti-explosion hoop has increased the surface compression in the display screen, thereby thickness of displays is basically less than the thickness of displays of corresponding undressed pipe glass envelope.
2. product as claimed in claim 1 is characterized in that the display screen parts have rectangular geometry.
3. product as claimed in claim 1 is characterized in that in the scope of caused surface compression at 450-1650psi during the display screen manufacturing.
4. product as claimed in claim 1 is characterized in that by the caused surface compression of anti-explosion hoop in the scope of 170-290psi.
5. product as claimed in claim 1 is characterized in that anti-explosion hoop is the connection template of welding.
6. a method that reduces the thickness of display screen parts in the cathode-ray tube glass envelope is characterized in that by formula (σ) P=kP (a/t) 2Define thickness (t), here (σ) PBe the maximum tensile stress in the display screen, described method comprises to be provided compression and increases this compression by lock ring anti-explosion hoop around in the display screen shirt rim in display screen surface by the processes and displays screen surfaces, simultaneously (σ) PValue remain on and be no more than 1150psi, thereby allow the more undressed thickness of displays of thickness of displays to reduce to some extent.
7. method as claimed in claim 6, it is characterized in that comprising by the processes and displays screen surfaces in described surface give with the 450-1650psi scope in the degree of compression.
8. method as claimed in claim 6 is characterized in that comprising the outer surface chilling that makes display screen, makes it with than the cooling of inner faster speed, thereby provide compression in described surface.
9. method as claimed in claim 6 is characterized in that comprising that control forms the release of stress, thereby provide compression in this surface.
10. method as claimed in claim 6, the connection template edge hoop of welding that it is characterized in that being included in around the shirt rim of display screen lock ring.
11. a method of producing CRT display screen is characterized in that described method comprises: so extruding have the glass display screen of the shape that requires and thickness, cause the clean tensile stress in the display screen under an atmospheric pressure, to be no more than 1150psi; When cooling off, display screen makes the outer surface chilling of display screen or the release that control forms stress, in this surface, to provide compression; And around the shirt rim of display screen the lock ring anti-explosion hoop, increasing the degree of compression in the display screen, the degree of compression that is placed on these combinations of following time of an atmospheric pressure at CRT is reduced to the clean tensile stress in the display screen and is no more than 1150psi.
CNB971989508A 1996-10-24 1997-10-20 Implosion-resistant cathode ray tube envelope Expired - Fee Related CN1144253C (en)

Applications Claiming Priority (2)

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US2947696P 1996-10-24 1996-10-24
US60/029,476 1996-10-24

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CN1144253C CN1144253C (en) 2004-03-31

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EP (1) EP0970501A1 (en)
JP (1) JP2001502841A (en)
KR (1) KR20000052780A (en)
CN (1) CN1144253C (en)
BR (1) BR9714618A (en)
CZ (1) CZ135699A3 (en)
RU (1) RU2177188C2 (en)
TW (1) TW419701B (en)
WO (1) WO1998018151A1 (en)

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US9850162B2 (en) 2012-02-29 2017-12-26 Corning Incorporated Glass packaging ensuring container integrity
US11179295B2 (en) 2012-02-29 2021-11-23 Corning Incorporated Glass packaging ensuring container integrity
JP5895719B2 (en) * 2012-06-05 2016-03-30 東ソー株式会社 Translucent ceramic joined body and manufacturing method

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KR950001363B1 (en) * 1991-01-16 1995-02-17 미쯔비시덴끼 가부시끼가이샤 Crt having reinforcing frame
JP3196273B2 (en) * 1991-12-26 2001-08-06 ソニー株式会社 Explosion-proof band and cathode ray tube
ATE153176T1 (en) * 1993-02-03 1997-05-15 Philips Electronics Nv IMPLOSION PROTECTION TAPE FOR AN ELECTRON BEAM TUBE
JP2671766B2 (en) * 1993-06-30 1997-10-29 旭硝子株式会社 Glass bulb for cathode ray tube
US5536995A (en) * 1993-11-16 1996-07-16 Asahi Glass Company Ltd. Glass bulb for a cathode ray and a method of producing the same
JP3215765B2 (en) * 1993-12-28 2001-10-09 三菱電機株式会社 Picture tube manufacturing method

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TW419701B (en) 2001-01-21
EP0970501A4 (en) 2000-01-12
WO1998018151A1 (en) 1998-04-30
CN1144253C (en) 2004-03-31
BR9714618A (en) 2000-05-09
EP0970501A1 (en) 2000-01-12
CZ135699A3 (en) 1999-12-15
JP2001502841A (en) 2001-02-27
KR20000052780A (en) 2000-08-25
RU2177188C2 (en) 2001-12-20

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