CN1232725A - Automatic PTFE emulsion supplying system for cigarette factory - Google Patents

Automatic PTFE emulsion supplying system for cigarette factory Download PDF

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CN1232725A
CN1232725A CN 98101551 CN98101551A CN1232725A CN 1232725 A CN1232725 A CN 1232725A CN 98101551 CN98101551 CN 98101551 CN 98101551 A CN98101551 A CN 98101551A CN 1232725 A CN1232725 A CN 1232725A
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glue
diaphragm valve
pneumatic diaphragm
electromagnetic pneumatic
automatic
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CN1086609C (en
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郭桂民
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Abstract

The system includes three PTFE emulsion supplying subsystems to supply PTFE emulsion with different viscosity and pressure and one computerized controller. Each subsystem includes three automatic supplying machines and three automatic receiving machines connected serially with adhesive pipes, and one automatic lapping or packing or connecting emulsion supplying device. The sysetm conveys emulsion to where emulsion is used in cigarette packing machine.

Description

Automatic PTFE emulsion supplying system for cigarette factory
The present invention puts it briefly and relates to a kind of liquid conveying system, specifically relates to a kind of PTFE emulsion induction system for cigar mill's use.
A large amount of PTFE emulsions (being commonly called as white glue with vinyl or white glues) that use connect the glue for connecting of chewing, the packing glue of packing capsule and barrel as the overlapping glue of cigarette during cigar mill produced.Its viscosity is big, and is easily withered, be exposed in the air, and the very fast formation one deck glued membrane of surface meeting, temperature is high more, and surface area is big more, and withered is fast more.At present, the PTFE emulsion of glue works production all is to adopt the plastic bag packaging supply.When cigar mill uses, at first from polybag, pour PTFE emulsion into big glue bucket by the modulation personnel, be modulated to required viscosity more as required, carry to board with keg by the board operating personnel then, pour each glue box again into and use for cigarette chartered plane group with the glue position.There is following problem in this mode of production:
1, the difficult latex that will be bonded on the polybag of impregnation personnel is clean, use three glue buckets on each board simultaneously, glue can overflow inevitably and be sprinkled upon the outside in putting forward glue, the process of falling glue, residual latex can not reclaim fully on the bucket end, the bucket wall, throw away in vain sometimes, the container great majority that glue feeder uses are open containers, and glue is easily withered, and waste is serious;
2, fall glue, carry glue, clean the glue bucket, the glue box pollutes the environment;
3, because of used glue box on the unit varies in size, kind is different, and it is also inconsistent to replenish the time of dosing latex during work, in case carelessness, glue box starved will produce waste product, causes the significant wastage of raw material such as yew paper, obbbin, box sheet and other auxiliary material;
4, fall glue, to carry glue, clean glue bucket, glue box etc. all are hand labours, labor strength is big, production efficiency is low.
Therefore, change existing use open containers with manually carry glue, the working method of glue of falling is that mode with the defeated glue of pipeline is a current urgency problem to be solved.
The objective of the invention is to overcome above-mentioned shortcoming, a kind of production efficiency height is provided, the automatic PTFE emulsion supplying system for cigarette factory that environmental pollution is little, do not waste glue, can monitor automatically.
A kind of cigar mill automatic supply system of tetrafluoroethene latex, this system comprises some sub-supply system of PTFE emulsion and the computer controls of supplying different viscosities and pressure respectively, every subsystem comprises successively with the automatic dispenser device that is serially connected for plastic pipe, automatic receptor and overlapping glue automatic supply device or packing glue automatic supply device or glue for connecting automatic supply device, wherein:
Described automatic dispenser device comprises humidifier, and at least two store transfer cask, latex filter, storage glue jar, glue pump, vacuum tank, scrap rubber hutch, glue pipeline, water supply line, scrap rubber pipeline, blow-off line, compressed air piping, humidification pipeline and safety valve;
Described glue pipeline connects glue inlet pipeline electromagnetic pneumatic diaphragm valve successively from storing the transfer cask beginning, latex filter, latex check-valves be to storing up the glue jar, the bottom of storing up the glue jar certainly by glue pump, pump discharge electromagnetic pneumatic diaphragm valve, pump discharge latex check-valves to vacuum tank, from the gum outlet of vacuum tank sidewall, for plastic pipe electromagnetic pneumatic diaphragm valve, for the plastic pipe check-valves to for plastic pipe;
Described water supply line passes to the bottom of vacuum tank, storage glue jar and humidifier respectively through water supply electromagnetic pneumatic diaphragm valve;
Described scrap rubber pipeline links to each other with the scrap rubber hutch through scrap rubber electromagnetic pneumatic diaphragm valve respectively from the bottom of vacuum tank, storage glue jar;
Described blow-off line passes to sewage draining exit through blowdown electromagnetic pneumatic diaphragm valve respectively from the top and the bottom of vacuum tank, storage glue jar and humidifier;
Described compressed air piping is through air cleaner, and pressure-reducing valve passes to the bottom in the humidifier;
Described humidification pipeline from the top of humidifier through humidification check-valves and humidification electromagnetic pneumatic diaphragm valve pass to store transfer cask, the top;
One end of described safety valve links to each other with glue pipeline between glue pump and the vacuum tank, and the other end links to each other with the scrap rubber hutch;
The latex filter with store the glue inlet pipeline that transfer cask links to each other in liquid level sensor is housed, in detecting pipeline during no latex, liquid level sensor sends signal to described glue inlet pipeline electromagnetic pneumatic diaphragm valve and humidification electromagnetic pneumatic diaphragm valve to be stopped for glue so that change the storage transfer cask of no glue; When latex reach liquid level sensor following in limited time, described liquid level sensor sends signal to glue inlet pipeline electromagnetic pneumatic diaphragm valve and humidification electromagnetic pneumatic barrier film and makes and store transfer cask, begin for glue;
Pressure controller is equipped with at the top of vacuum tank, pressure in vacuum tank reaches going up in limited time of setting range, this pressure controller makes the glue pump stop to supply glue and cutting out pump discharge electromagnetic pneumatic diaphragm valve to vacuum tank, pressure in vacuum tank reaches the following of setting range prescribes a time limit, and this pressure controller makes the glue pump startup supply glue and open described pump discharge electromagnetic pneumatic barrier film to vacuum tank;
Be provided with the humidification liquid level sensor in the described humidifier, when the water level in the humidifier dropped to the water level of setting, described liquid level sensor sent a signal, began to supply water to humidifier to open humidifying and water supplying electromagnetic pneumatic diaphragm valve; When the water level in the humidifier reaches the water level of setting, described liquid level meter will send a signal to described computer control, stop to supply water to humidifier to close humidifying and water supplying electromagnetic pneumatic diaphragm valve;
Automatic exhaust steam valve is equipped with at the top of described storage glue jar;
A liquid level sensor also is equipped with in the bottom of described vacuum tank;
Described automatic receptor comprises receiver storage glue jar, which is provided with pressure controller, the bottom of described receiver storage glue jar links to each other for plastic pipe with described, in the upstream that links to each other with described receiver storage glue jar receiver electromagnetic pneumatic diaphragm valve is housed, the receiver check-valves is housed in the downstream that links to each other with described receiver storage glue jar for plastic pipe for plastic pipe;
Described overlapping glue automatic supply device comprises that its bottom is provided with the overlapping glue glue box of gum outlet, and described overlapping glue glue is box-packed the overlapping glue fluid level controller, and the glue inlet on described overlapping glue glue box top links to each other by overlapping glue electromagnetic pneumatic diaphragm valve and for plastic pipe;
Described packing glue automatic supply device comprises the packing glue glue box that two bottoms are interconnected, and one of them packing glue glue is box-packed packing glue level controller, and the glue inlet on its top links to each other by packing glue electromagnetic pneumatic diaphragm valve and for plastic pipe;
Described glue for connecting automatic supply device, the glue input channel that comprises glue for connecting glue box, glue for connecting glue pump, the described glue for connecting glue box outlet at bottom of connection and glue for connecting glue pump intake reaches the glue output channel that passes to confession glue rubber-surfaced roll top from glue for connecting glue pump discharge, described glue for connecting glue box is positioned at the bottom for the glue rubber-surfaced roll, described glue input channel through glue for connecting electromagnetic pneumatic diaphragm valve with link to each other for plastic pipe, described glue for connecting glue is box-packed the glue for connecting fluid level controller;
Pressure controller, overlapping glue fluid level controller, packing glue level controller and glue for connecting fluid level controller on the fluid level controller of described vacuum tank bottom, the receiver storage glue jar are controlled corresponding electromagnetic pneumatic diaphragm valve by described computer control and are opened and closed.
Cigar mill of the present invention automatic PTFE emulsion supplying device, be preferably between the air cleaner of described automatic dispenser device and the pressure-reducing valve branch gas bag is housed, it stores unnecessary compressed air, and stored compressed air infeeded each electromagnetic pneumatic diaphragm valve and through vacuum tank air feed electromagnetic pneumatic diaphragm valve, storage glue jar air feed electromagnetic pneumatic diaphragm valve infeeds in described vacuum tank and the storage glue jar.
Cigar mill of the present invention automatic PTFE emulsion supplying device, the plastic pipe that supplies that is preferably between described automatic dispenser device and the automatic receptor is provided with accumulator.
Automatic PTFE emulsion supplying system for cigarette factory of the present invention is in confined conditions glue to be transported to each with pipeline to use the glue position, reduced the waste of glue and to the pollution of environment, the operation of the automatic supply system of the whole latex device control operation of computerizeing control, avoided manual monitoring may produce starved in the glue box, cause the waste of former materials such as yew paper, obbbin and box sheet and other auxiliary material, improve production efficiency, reduced production cost.
Other details of automatic PTFE emulsion supplying system for cigarette factory of the present invention and characteristics can be cheer and bright by reading the embodiment hereinafter encyclopaedize in conjunction with the accompanying drawings, wherein:
Fig. 1 is automatic PTFE emulsion supplying system for cigarette factory figure of the present invention;
Fig. 2 is the system diagram of the automatic dispenser device of automatic PTFE emulsion supplying system for cigarette factory of the present invention;
Fig. 3 is the structural representation of automatic PTFE emulsion supplying system for cigarette factory automatic receptor of the present invention;
Fig. 4 is the structural representation of automatic PTFE emulsion supplying system for cigarette factory overlapping glue automatic supply device of the present invention;
Fig. 5 is the structural representation of automatic PTFE emulsion supplying system for cigarette factory packing glue automatic supply device of the present invention;
Fig. 6 is the structural representation of automatic PTFE emulsion supplying system for cigarette factory glue for connecting automatic supply device of the present invention.
With reference to Fig. 1.Automatic PTFE emulsion supplying system for cigarette factory of the present invention comprises some the sub-supply systems that are used for supplying respectively different viscosities and pressure, is 3 strip supply system A, B, C in the present embodiment.Sub-supply system A comprises successively with automatic dispenser device A1, the accumulator A2, automatic receptor A3 and the overlapping glue automatic supply device A4 that are serially connected for plastic pipe; Sub-supply system B comprises successively with automatic dispenser device B1, the accumulator B2, the automatic receptor B3 that are serially connected for plastic pipe and packs glue automatic supply device B4; Sub-supply system C comprises successively with automatic dispenser device C1, the accumulator C2, automatic receptor C3 and the glue for connecting automatic supply device C4 that are serially connected for plastic pipe.Whole automatic supply system is controlled its operation with a computer control E.
With reference to Fig. 2.Fig. 2 is the system diagram of the automatic dispenser device A1 in the automatic PTFE emulsion supplying system for cigarette factory shown in Figure 1.This automatic dispenser device comprises: humidifier 2, storage transfer cask 3a, 3b, latex filter 4, storage glue jar 5, glue pump 6, vacuum tank 7, scrap rubber hutch 40, glue pipeline, water channel, scrap rubber pipeline, blow-off line, compressed air piping, humidification pipeline and safety valve.
The top that stores transfer cask 3a or 3b is through humidification electromagnetic pneumatic diaphragm valve 12, humidification pipeline non-return returns valve 11 and links to each other with humidifier 2, an end that stores transfer cask 3a or 3b is through glue inlet pipeline electromagnetic pneumatic diaphragm valve 15 or 14, latex filter 4, glue inlet pipeline check-valves 16 links to each other with storage glue jar 5, the bottom of storage glue jar 5 is by glue pump 6, glue pump discharge electromagnetic pneumatic diaphragm valve 19, glue pump discharge check-valves 20 links to each other with vacuum tank 7, vacuum tank 7 sidewalls have an opening that links to each other with confession plastic pipe d1, vacuum tank 7, storage glue jar 5 and humidifier 2 bottom separately are respectively through water supply electromagnetic pneumatic diaphragm valve 23,26,29 link to each other with water supply line, the bottom of vacuum tank 7 and storage glue jar 5 is respectively through blowdown electromagnetic pneumatic diaphragm valve 24,25,28 link to each other with scrap rubber hutch 40, the top of vacuum tank 7 and storage glue jar 5 and bottom are respectively through blowdown electromagnetic pneumatic diaphragm valve 24,27,34,25,41 link to each other with blow-off line, and the bottom of humidifier 2 links to each other with blow-off line through blowdown electromagnetic pneumatic diaphragm valve 30.
Latex filter 4 with store transfer cask 3a and pipeline that 3b links to each other in a liquid level sensor is housed, during no latex, liquid level sensor sends signal so that replacing storage transfer cask 3a or 3b to electromagnetic pneumatic diaphragm valve 15,12 or 14,38 in detecting pipeline.Store transfer cask and have two at least, the supply of latex is not interrupted.
Storage glue jar 5 is provided with liquid level sensor, prescribes a time limit when latex reaches going up of liquid level sensor, and liquid level sensor sends signal to described glue inlet pipeline electromagnetic pneumatic diaphragm valve 15 or 14 stops for glue storage transfer cask 3a or 3b; Prescribe a time limit when latex reaches the following of liquid level sensor, liquid level sensor sends signal to described electromagnetic pneumatic diaphragm valve 15 or 14 begins for glue storage transfer cask 3a or 3b.
A pressure controller 9 is equipped with at the top of vacuum tank 7, pressure in vacuum tank 7 reaches going up in limited time of setting range, this pressure controller 9 makes glue pump 6 stop to supply glue and cutting out electromagnetic pneumatic diaphragm valve 19 to vacuum tank 7, pressure in vacuum tank 7 reaches the following of setting range prescribes a time limit, and this pressure controller 9 starts glue pump 6 and opens electromagnetic pneumatic diaphragm valve 19 and supplies glue to vacuum tank 7; Wherein pressure controller 9 can be a Pressure gauge.
Air feed electromagnetic pneumatic diaphragm valve and liquid level sensor are controlled automatically by computer control.
Humidifier 2 is connected with air feed electromagnetic pneumatic diaphragm valve 10, pressure-reducing valve 35, air cleaner 1 successively, compressed air enters humidifier 2 behind air cleaner 1, pressure-reducing valve 35 and electromagnetic pneumatic diaphragm valve 10, be provided with a liquid level sensor in the humidifier 2, water level in humidifier 2 drops to the following of setting and prescribes a time limit, liquid level sensor will send a signal to computer control, begin to supply water to humidifier 2 to open water supply electromagnetic pneumatic diaphragm valve 29; Water level in humidifier 2 reaches going up in limited time of setting, and liquid level sensor will send a signal to computer control, stops to supply water to humidifier 2 to close water supply electromagnetic pneumatic diaphragm valve 29.
A branch gas bag 8 is housed between air cleaner 1 and pressure-reducing valve 35, it is storing unnecessary compressed air, and stored compressed air infeeded each electromagnetic pneumatic diaphragm valve of system and through vacuum tank air feed electromagnetic pneumatic diaphragm valve 33, storage glue jar air feed electromagnetic pneumatic diaphragm valve 42 infeeds in vacuum tank 7, the storage glue jar 5, compressed-air actuated pressure is about 0.7MPa, and the pressure in the humidifier 2 is about 0.3MPa.
An automatic exhaust steam valve 36 is equipped with at the top of storage glue jar 5, and when the pressure in the storage glue jar 5 during greater than the setting pressure of air bleeding valve, air bleeding valve is opened and carried out exhaust.
This dispenser device is equipped with a safety valve 37 between glue pump 6 and vacuum tank 7, an end of safety valve 37 links to each other with pipeline between glue pump 6 and the vacuum tank 7, and the other end links to each other with scrap rubber hutch 40.Specified pressure limits are 0.8-1.2MPa in the vacuum tank 7, and when the pressure in the vacuum tank 7 during greater than 1.4MPa, safety-valve 37 is opened, and latex is entered in the scrap rubber hutch 40 by this safety-valve 37.
In the bottom of vacuum tank a liquid level sensor is housed also, in the process of blowdown and waste discharge glue, this sensor detects the situation of its discharging.When the discharging of sewage or scrap rubber finishes, will close corresponding electromagnetic pneumatic diaphragm valve successively by computer control, the opening of vacuum tank 7 sidewalls successively with connect for glue electromagnetic pneumatic diaphragm valve 21 and check-valves 22 after, insert the confession plastic pipe.
The compressed air that pressure is about 0.7MPa enters branch gas bag 8 after filtering through air filter 1, the compressed air that comes out from minute gas bag 8 enters humidifier 2 behind pressure-reducing valve 35 and electromagnetic pneumatic diaphragm valve 10, water in the humidifier 2 evaporates under compressed-air actuated effect, and sends into through the compressed air that humidification check-valves 11, humidification electromagnetic pneumatic diaphragm valve 12 and hand-operated valve 13 will have a water vapour and to store among transfer cask 3a or the 3b.
Be provided with liquid level sensor and pressure sensor or pressure controller in the humidifier 2, to guarantee having enough water to use for humidification, when the water level of humidifier 2 drops to the water level of setting, liquid level sensor sends signal to computer control, in time close air feed electromagnetic pneumatic diaphragm valve 10, open 31 exhausts of exhaust electromagnetic pneumatic diaphragm valve, open moisturizing electromagnetic pneumatic diaphragm valve 29 simultaneously with supplementing water.When water level reached the water level of setting, liquid level sensor sent signal to computer control, in time closed moisturizing electromagnetic pneumatic diaphragm valve 29 and exhaust electromagnetic pneumatic diaphragm valve 31, opened the electromagnetic pneumatic diaphragm valve 10 of air inlet, and system is normal operation input again.When supply water surpassing certain hour, still do not reach designated water level, proof system cut off the water supply or hydraulic pressure too low, then system should give the alarm, and reminds the operative employee in time to take measures.Humidifier uses through long-term, and the water of the inside is dirtier, opens blowdown electromagnetic pneumatic diaphragm valve 30 and changes water, reuses after adding water again, and no matter drainage procedure or moisturizing process all do not influence the normal for glue of system.
Store latex in transfer cask 3a or the 3b under moistening compressed air effect through electromagnetic pneumatic diaphragm valve 15 or 14, latex filter 4, liquid level sensor (be contained in the latex filter and store transfer cask 3a or 3b between in the pipeline) and check-valves 16 after enter and store up glue jar 5, the operation principle of liquid level sensor is: as supplying glue by a jar earlier, when liquid level sensor detects when not had latex in the pipeline, automatically close electromagnetic pneumatic diaphragm valve 12 and 15, open electromagnetic pneumatic diaphragm valve 14 and 38 simultaneously, continue for glue with the b jar, and give the alarm, remind the operative employee in time to change a jar, after the b jar finished for glue, control mode was with last identical.The storage transfer cask is undertaken canned by latex factory, repeated use capable of circulation.If two of a and b store transfer cask and all in time change, glue pump 6 still can continue operation, and the liquid level sensor on storing up glue jar 5 detects latex and is lower than when setting limit, and glue pump 6 is out of service, gives the alarm simultaneously, please the operative employee in time change the storage transfer cask.
Latex in the storage glue jar 5 is sent in the vacuum tank 7 by pump discharge electromagnetic pneumatic diaphragm valve 19 and check-valves 20 after 6 pressurizations of glue pump.Along with the continuous operation of glue pump 6, the pressure in the vacuum tank 7 constantly raises, and when reaching setting pressure, the pressure controller 9 on the vacuum tank 7 can make glue pump 6 out of service, closes electromagnetic pneumatic diaphragm valve 19 simultaneously.Like this, the backflow of latex can be prevented on the one hand, on the other hand, when glue pump 6 starts once more, the resistance of start can be reduced.Along with latex is supplied board by pipe-line system continuously, the pressure of latexes can constantly reduce in the vacuum tank 7, and when being lower than setting pressure, pressure controller 9 can make 6 startups of glue pump once more, opens electromagnetic pneumatic diaphragm valve 19 simultaneously and gives vacuum tank 7 for glue.
Pressure in the vacuum tank 7 generally remains on 0.6-1.2MPa, determines its discharge pressure according to the difference of latex kind and the distance of fed distance.Vacuum tank 7 is provided with safety valve 37, and the pressure in vacuum tank 7 is higher than 1.4MPa, and when because of control element malfunctioning glue pump 6 still being worked, safety valve 37 is opened binder removal, during binder removal, unit other parts power supply is closed automatically, waits for maintenance.
Latex in the vacuum tank 7 is sent into for plastic pipe d1 after for plastic pipe electromagnetic pneumatic diaphragm valve 21 and check-valves 22.If the other parts of system are working properly, and leakage phenomenon not taking place, descend for glue laminated power always, then may be that the damage of glue pump 6 or control element causes.At this moment, should in time start guest machine for glue, this machine then should keep in repair after cleaning.
Press automatic cleaning procedure switch, then computer control will be controlled each process of cleaning automatically.Below be cleaning process:
Open the electromagnetic pneumatic diaphragm valve 33 on the branch gas bag 8 earlier, 42, vacuum tank 7, the outlet electromagnetic pneumatic diaphragm valve 24 of storage glue jar 5,25 and be access to the electromagnetic pneumatic diaphragm valve 28 of scrap rubber hutch 40, the latex that each jar deposited drains into scrap rubber hutch 40 under the compressed air pressure effect, when detecting latex, discharged when clean the liquid level sensor of vacuum tank 7 and storage glue jar 5 bottoms, then above each valve cuts out automatically, open the water supply electromagnetic pneumatic diaphragm valve 23 of vacuum tank 7 and storage glue jar 5 simultaneously, 26 and blowdown electromagnetic pneumatic diaphragm valve 34,41, then on the tank skin in the appended latex mixing entry, through after a while after (time of setting), clean and finish, close above each valve.At this moment, reopen the electromagnetic pneumatic diaphragm valve 27 that compressed air leads to the outlet electromagnetic pneumatic diaphragm valve 24,25 of vacuum tank 7 and the electromagnetic pneumatic diaphragm valve 33,42 that stores up glue jar 5, vacuum tank 7 and storage glue jar 5 and leads to blow-off line, sewage is discharged.Discharged totally when the liquid level sensor of vacuum tank 7 and storage glue jar 5 bottoms detects sewage, more than each valve close successively, get back to the initial launch state.
Hand-operated valve 13,17,18,39 shown in Fig. 2 etc. uses when being used to keep in repair dismounting.
With reference to Fig. 3.Fig. 3 is the automatic receptor A3 in the automatic PTFE emulsion supplying system for cigarette factory shown in Figure 1, B3, the structural representation of C3, schematically drawn among the figure three link to each other with the PTFE emulsion input channel (from automatic PTFE emulsion supplying machine A1, B1, C1) be respectively applied for the conveying overlapping glue, pack glue and meet the confession plastic pipe d1 that chews glue, d2, d3, pipeline d1, d2, d3 stores glue jar 54 with receiver respectively, 55,56 bottom links to each other, receiver storage glue jar 54,55, a pressure controller 57 is housed on 56 separately, 58,59, controller 57,58,59 pressure for example can transfer to 0.15~0.2MPa, 0.2 5 ± 0.2MPa and 0.25~0.35MPa respectively in the present embodiment.In the pipeline d1, the d2 that link to each other with receiver storage glue jar 54,55,56, the upstream of d3 receiver electromagnetic pneumatic diaphragm valve 60,61,62 is housed respectively, receiver check-valves 63,64,65 is housed respectively in the d1, the d2 that link to each other with receiver storage glue jar 54,55,56, the downstream of d3.PTFE emulsion in receiver electromagnetic pneumatic diaphragm valve 60,61,62 inlet fronts is equipped with hand switch 66,67,68 respectively on the plastic pipe, so that the usefulness of dismounting and repairing receiver.The back of check-valves 63,64,65 links to each other with plastic pipe d4, d5, d6 (Fig. 1) with each board of cigarette chartered plane group respectively.During use, at first receiver is store glue jar 54,55, pressure controller 57 on 56,58,59 transfer to required operating pressure, open hand switch 66,67,68, PTFE emulsion automatic receptor A3, B3, C3 can confess plastic pipe d1 in the future, d2, the latex of 0.8~1.2MPa of d3 is depressurized to the pressure of being set up and uses with the glue position for each board of cigarette chartered plane group, when the pressure in the receiver storage glue jar is higher or lower than predefined force value, pressure controller on it sends signal and controls corresponding receiver electromagnetic pneumatic diaphragm valve by computer control and cut out or open, to cut off or to open and latex getting in touch for plastic pipe.
With reference to Fig. 4.Fig. 4 is the structural representation of the overlapping glue automatic supply device A4 in the automatic PTFE emulsion supplying system for cigarette factory shown in Figure 1.The bottom gum outlet 72 of cigarette machine overlapping glue glue box 71 links to each other with overlapping glue spray Jiao Kou by pipeline, in the overlapping glue glue box 71 liquid level sensor 73 is housed, the glue inlet 74 on overlapping glue glue box 71 tops links to each other with glue input channel 76 by overlapping glue automatic supply device electromagnetic pneumatic diaphragm valve 75.The glue input channel 76 here links to each other with the glue output channel d4 of PTFE emulsion automatic receptor A3 with the cigar mill of above-mentioned automatic PTFE emulsion supplying system for cigarette factory.During use, enter overlapping glue glue box 71 by the overlapping glue that pipeline 76 transports by overlapping glue automatic supply device electromagnetic pneumatic diaphragm valve 75 from receiver, what of the overlapping glue in the glue box 71 are by 73 controls of overlapping glue automatic supply device liquid level sensor.When the glue liquid level in the glue box 71 was lower than the extreme lower position of setting, liquid level sensor 73 was opened by computer control E control overlapping glue automatic supply device electromagnetic pneumatic diaphragm valve 75, supplies glue in glue box 71; Overlapping glue automatic supply device liquid level sensor 73 is closed by computer control E control electromagnetic pneumatic diaphragm valve 75 when the glue in the glue box 71 reaches the highest liquid level of setting, stops confession glue to glue box 71 in.
With reference to Fig. 5.Fig. 5 is the structural representation of bar chartered plane packing glue automatic supply device B4.Itself and overlapping glue automatic supply device B4 difference shown in Figure 4 are that it has two glue boxes 77,78, the bottom of two glue boxes 77,78 is connected, the liquid level of two glue boxes is controlled with a liquid level sensor 79, the electromagnetic pneumatic diaphragm valve of 80 expression bar chartered planes among the figure, and adhesive dispenser is dipped in 81 expressions.Its course of work is identical with overlapping glue automatic supply device A4 shown in Figure 4, and for avoiding loaded down with trivial details, this paper repeats no more.
With reference to Fig. 6.Fig. 6 is the structural representation of the glue for connecting automatic supply device C4 of automatic PTFE emulsion supplying system for cigarette factory of the present invention.Spicing machine glue for connecting automatic supply device C4 comprises glue for connecting glue box 91, glue for connecting glue pump 92.The inlet of glue box 91 outlet at bottoms and glue pump 92 links to each other with glue input channel 93.The outlet of glue pump 92 is connected with glue output channel 94, and the outlet of glue output channel 94 passes to the top for glue rubber-surfaced roll 95.Glue for connecting glue box 91 is arranged on the bottom for glue rubber-surfaced roll 95, so that directly access the glue that drips down from rubber-surfaced roll 95, glue for connecting glue box liquid level sensor 96 is housed in the glue box 91, is used to monitor the glue in the glue box 91.Glue input channel 93 through glue for connecting electromagnetic pneumatic diaphragm valve 97 with link to each other with glue output channel (for the plastic pipe) d6 of PTFE emulsion automatic receptor C3 from the cigar mill of above-mentioned automatic PTFE emulsion supplying system for cigarette factory.During use, glue pump 92 is drawn glues in the glue box 91 and is pumped to for the top of glue rubber-surfaced roll 95 by glue output channel 94 and uses for rubber-surfaced roll, how much being controlled by liquid level sensor 96 of the glue for connecting in the glue box 91.When the glue liquid level in the glue box 91 was lower than the extreme lower position of setting, glue for connecting liquid level sensor 96 was opened by computer control E control glue for connecting electromagnetic pneumatic diaphragm valve 97, replenishes glue in glue box 91; When the glue in the glue box 91 reached the highest liquid level of setting, liquid level sensor 96 control electromagnetic pneumatic diaphragm valves 97 were closed, and stop to glue box 91 for glue.
Automatic PTFE emulsion supplying system for cigarette factory of the present invention also is applicable to and carries other bonding agents except that being used to carry the PTFE emulsion.

Claims (3)

1, a kind of cigar mill automatic supply system of tetrafluoroethene latex, it is characterized in that this system comprises some sub-supply system of PTFE emulsion (A, B, C) and the computer controls (E) of supplying different viscosities and pressure respectively, every subsystem comprises successively with the automatic dispenser device (A1, B1, C1) that is serially connected for plastic pipe (d1, d2, d3), automatic receptor (A3, B3, C3) and overlapping glue automatic supply device (A4) or packing glue automatic supply device (B4) or glue for connecting automatic supply device (C4), wherein:
Described automatic dispenser device (A1, B1, C1) comprises humidifier (2), and at least two store transfer cask (3a, 3b), latex filter (4), storage glue jar (5), glue pump (6), vacuum tank (7), scrap rubber hutch (40), glue pipeline, water supply line, scrap rubber pipeline, blow-off line, compressed air piping, humidification pipeline and safety valve (37);
Described glue pipeline connects glue inlet pipeline electromagnetic pneumatic diaphragm valve (15,14) successively from storing transfer cask (3a, the 3b) beginning, latex filter (4), latex check-valves (16) be to storing up glue jar (5), the bottom of storing up glue jar (5) certainly by glue pump (6), pump discharge electromagnetic pneumatic diaphragm valve (19), pump discharge latex check-valves (20) to vacuum tank (7), from the gum outlet of vacuum tank (7) sidewall, for plastic pipe electromagnetic pneumatic diaphragm valve (21), for plastic pipe check-valves (22) to for plastic pipe (d1, d2, d3);
Described water supply line passes to the bottom of vacuum tank (7), storage glue jar (5) and humidifier (2) respectively through water supply electromagnetic pneumatic diaphragm valve (23,26,29);
Described scrap rubber pipeline links to each other with scrap rubber hutch (40) through scrap rubber electromagnetic pneumatic diaphragm valve (24,25,28) respectively from the bottom of vacuum tank (7), storage glue jar (5);
Described blow-off line passes to sewage draining exit through blowdown electromagnetic pneumatic diaphragm valve (34,24,27,41,25,31,30) respectively from the top and the bottom of vacuum tank (7), storage glue jar (5) and humidifier (2);
Described compressed air piping is through air cleaner (1), and pressure-reducing valve (35) passes to the bottom in the humidifier (2);
Described humidification pipeline passes to the top that stores transfer cask (3a, 3b) from the top of humidifier (2) through humidification check-valves (11) and humidification electromagnetic pneumatic diaphragm valve (12);
One end of described safety valve (37) links to each other with glue pipeline between glue pump (6) and the vacuum tank (7), and the other end links to each other with scrap rubber hutch (40);
Latex filter (4) with store the glue inlet pipeline that transfer cask (3a, 3b) links to each other in liquid level sensor is housed, in detecting pipeline during no latex, liquid level sensor sends signal to described glue inlet pipeline electromagnetic pneumatic diaphragm valve and humidification electromagnetic pneumatic diaphragm valve (15,12,14,38) to be stopped for glue so that change the storage transfer cask (3a, 3b) of no glue; When latex reach liquid level sensor following in limited time, described liquid level sensor sends signal to glue inlet pipeline electromagnetic pneumatic diaphragm valve and humidification electromagnetic pneumatic diaphragm valve (15,12,14,38) and makes and store transfer cask (3a, 3b) and begin for glue;
Pressure controller (9) is equipped with at the top of vacuum tank (7), pressure in vacuum tank reaches going up in limited time of setting range, this pressure controller (9) makes glue pump (6) stop to supply glue and cutting out pump discharge electromagnetic pneumatic diaphragm valve (19) to vacuum tank (7), pressure in vacuum tank (7) reaches the following of setting range prescribes a time limit, and this pressure controller (9) starts to vacuum tank (7) glue pump (6) and supplies glue and open described pump discharge electromagnetic pneumatic barrier film;
Described humidifier is provided with the humidification liquid level sensor in (2), and when the water level in the humidifier (2) dropped to the water level of setting, described liquid level sensor sent a signal, begins to supply water to humidifier (2) to open humidifying and water supplying electromagnetic pneumatic diaphragm valve (29); When the water level in the humidifier (2) reaches the water level of setting, described liquid level sensor will send a signal to described computer control, stop to supply water to humidifier (2) to close humidifying and water supplying electromagnetic pneumatic diaphragm valve (29);
Automatic exhaust steam valve (36) is equipped with at the top of described storage glue jar (5);
A liquid level sensor also is equipped with in the bottom of described vacuum tank (7);
Described automatic receptor comprises receiver storage glue jar (54,55,56), which is provided with pressure controller (57,58,59), the bottom of described receiver storage glue jar links to each other for plastic pipe (d1, d2, d3) with described, in the upstream that links to each other with described receiver storage glue jar receiver electromagnetic pneumatic diaphragm valve (60,61,62) is housed, receiver check-valves (63,64,65) is housed in the downstream that links to each other with described receiver storage glue jar for plastic pipe (d1, d2, d3) for plastic pipe (d1, d2, d3);
Described overlapping glue automatic supply device, comprise that its bottom is provided with the overlapping glue glue box (71) of gum outlet (72), described overlapping glue glue is box-packed overlapping glue fluid level controller (73), and the glue inlet on described overlapping glue glue box top links to each other with confession plastic pipe (d1) by overlapping glue electromagnetic pneumatic diaphragm valve (75);
Described packing glue automatic supply device, comprise the packing glue glue box (77,78) that two bottoms are interconnected, one of them packing glue glue is box-packed packing glue level controller, and the glue inlet on its top links to each other with supplying plastic pipe (d2) by packing glue electromagnetic pneumatic diaphragm valve;
Described glue for connecting automatic supply device, the glue input channel that comprises glue for connecting glue box (91), glue for connecting glue pump (92), the described glue for connecting glue box outlet at bottom of connection and glue for connecting glue pump intake reaches the glue output channel that passes to confession glue rubber-surfaced roll (95) top from glue for connecting glue pump discharge, described glue for connecting glue box is positioned at the bottom for the glue rubber-surfaced roll, described glue input channel through glue for connecting electromagnetic pneumatic diaphragm valve (97) with link to each other for plastic pipe (d3), described glue for connecting glue is box-packed the glue for connecting fluid level controller;
Pressure controller, overlapping glue fluid level controller, packing glue level controller and glue for connecting fluid level controller on the fluid level controller of described vacuum tank bottom, the receiver storage glue jar are controlled corresponding electromagnetic pneumatic diaphragm valve by described computer control and are opened and closed.
2, according to the described cigar mill of claim 1 automatic PTFE emulsion supplying device, it is characterized in that between air cleaner (1) at described automatic dispenser device and the pressure-reducing valve (35) a branch gas bag (8) being housed, it stores unnecessary compressed air, and stored compressed air infeeded each electromagnetic pneumatic diaphragm valve and through vacuum tank air feed electromagnetic pneumatic diaphragm valve (33), storage glue jar air feed electromagnetic pneumatic diaphragm valve (42) infeeds described vacuum tank (7) and stores up in the glue jar (5).
3,, it is characterized in that being provided with accumulator (A1, B2, C3) on the plastic pipe (d1, d2, d3) supplying between described automatic dispenser device (A1, B1, C1) and the automatic receptor (A3, B3, C3) according to claim 1 or 2 described cigar mill automatic PTFE emulsion supplying devices.
CN98101551A 1998-04-17 1998-04-17 Automatic PTFE emulsion supplying system for cigarette factory Expired - Fee Related CN1086609C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN98101551A CN1086609C (en) 1998-04-17 1998-04-17 Automatic PTFE emulsion supplying system for cigarette factory

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN98101551A CN1086609C (en) 1998-04-17 1998-04-17 Automatic PTFE emulsion supplying system for cigarette factory

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CN1232725A true CN1232725A (en) 1999-10-27
CN1086609C CN1086609C (en) 2002-06-26

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN102090714A (en) * 2010-12-15 2011-06-15 河南中烟工业有限责任公司洛阳卷烟厂 Production process for local automatic glue supply system of cigarette making machine
CN104023857A (en) * 2011-11-14 2014-09-03 佛克有限及两合公司 Device for applying flavourings to a medium
CN107694856A (en) * 2017-11-17 2018-02-16 常德烟草机械有限责任公司 A kind of automatic butt system
CN110679999A (en) * 2019-11-05 2020-01-14 龙岩烟草工业有限责任公司 Glue storage device, glue conveying system and tobacco machinery
CN113738972A (en) * 2021-09-30 2021-12-03 龙岩烟草工业有限责任公司 Glue supply device of cigarette making machine and cigarette making machine
CN114377907A (en) * 2021-03-24 2022-04-22 青岛惠芯微电子有限公司 Glue spreader and gluing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1208291B (en) * 1987-05-06 1989-06-12 Sasib Spa LIQUID GLUE APPLICATOR DEVICE
CN2150729Y (en) * 1993-03-26 1993-12-29 哈尔滨卷烟厂科学技术协会 Pneumatic gluing apparatus for cigarettes
DE4309951A1 (en) * 1993-03-26 1994-09-29 Hauni Werke Koerber & Co Kg Glue application device
DE19536674A1 (en) * 1995-09-30 1997-04-03 Topack Verpacktech Gmbh Device for feeding liquid glue to a glue application unit

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102090714A (en) * 2010-12-15 2011-06-15 河南中烟工业有限责任公司洛阳卷烟厂 Production process for local automatic glue supply system of cigarette making machine
CN104023857A (en) * 2011-11-14 2014-09-03 佛克有限及两合公司 Device for applying flavourings to a medium
CN104023857B (en) * 2011-11-14 2016-10-19 佛克有限及两合公司 For the equipment that aromatic is applied on medium
CN107694856A (en) * 2017-11-17 2018-02-16 常德烟草机械有限责任公司 A kind of automatic butt system
CN110679999A (en) * 2019-11-05 2020-01-14 龙岩烟草工业有限责任公司 Glue storage device, glue conveying system and tobacco machinery
CN110679999B (en) * 2019-11-05 2022-05-24 龙岩烟草工业有限责任公司 Glue storage device, glue conveying system and tobacco machinery
CN114377907A (en) * 2021-03-24 2022-04-22 青岛惠芯微电子有限公司 Glue spreader and gluing method thereof
CN113738972A (en) * 2021-09-30 2021-12-03 龙岩烟草工业有限责任公司 Glue supply device of cigarette making machine and cigarette making machine

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